Abstract: A manufacturing process for automatically delivering an appropriate level of instructions to a manufacturing operator on demand based on the manufacturing operator's level of activity and performance, the particular characteristics of the product being manufactured, and the particular production environment. Responsive to receiving an order for a product, the manufacturing process identifies an authorization level assigned to an operator performing a particular manufacturing activity on a part in the product and assigns a default level of instructions to the operator based on the authorization level. The process collects and models characteristics about the manufacturing environment, performance history of the operator, and knowledge decay of the operator to determine an appropriate level of instructions to provide to the operator performing a particular manufacturing activity. The manufacturing instructions associated with the appropriate level of instructions are then provided to the operator.

Abstract: A method for managing customer order alterations in a manufacturing environment is provided. A new order that comprises a new product configuration is received. The new product configuration is a modified version of an original product configuration in an existing order. A first score for a first option for building the new product configuration from scratch is determined. A second score for a second option for modifying the existing product configuration to satisfy the new product configuration is determined. A best option is determined by comparing the first and second scores and selecting an option with a lower score. The best option is presented to a user. In another exemplary embodiment additional scores for additional options for building the new product configuration from other products in existing inventory are determined. The best option is then determined by comparing all scores and selecting an option with a lower score.

Abstract: A computer implemented method, computer program product, and data processing system for managing proxy parts that are exchangeable based on an active exchangeable proxy part list, a production history, and a true demand. A production history is used to compile a list of active exchangeable proxy parts. The most available active exchangeable proxy part is chosen as a proxy part in a unit. The target part in the unit's production order is overridden with the newly assigned proxy part number. Following the implementation of the proxy part, the proxy part is recovered. The proxy part is returned to production inventory, where it may be reassigned as a proxy part or implemented as a production part.

Abstract: An illustrative embodiment of a computer-implemented method for maintaining a product offering suite, identifies a subset of proposals from a proposal database maintained on a data processing system, using selected criteria stored on the data processing system, analyzes the subset of proposals using conformance criteria also stored on the data processing system to form an analyzed subset of proposals, and identifies a set of alert instances from the analyzed subset of proposals. The computer-implemented method further updates the product offering suite on the data processing system using information using the set of alert instances.

Abstract: A computer implemented method, apparatus, and computer program product for managing variable regulatory compliance in a supply chain. The process identifies a variable regulatory compliance for a production order. Variable regulatory compliance is a percentage of a given attribute of the production order in compliance with order compliance rules. The process selects a set of compliant parts based on a compliant supply-to-demand ratio. The set of compliant parts is a minimum number of compliant parts required to satisfy variable regulatory compliance. The process selects a set of non-compliant parts based on a non-compliant supply-to-demand ratio. The process generates a list of recommended parts for use in manufacturing a product specified by the production order. The list of recommended parts comprises the set of compliant parts and the set of non-compliant parts.

Abstract: A method, apparatus, system, and signal-bearing medium that, in an embodiment, receive service data at a computer system from an RFID tag, where the service data was sent to the RFID tag from an RF transmitter while the computer system was powered off. The RFID tag includes tag memory and an antenna, and the RFID tag is attached to the computer system. In another embodiment, the computer system sends the service data to the RFID tag, and the service data is received by an RF scanner from the RFID tag via the antenna while the computer system is powered off. In various embodiments, the service data identifies the computer system or a product within the computer system. In another embodiment, the service data includes log information associated with the computer system. In this way, in an embodiment, service data associated with a computer system, such as vital product service data and log information may be accessed and updated even while the computer system is powered off.

Abstract: A computer implemented method, apparatus, and computer program product for managing an ancestry tree. An order to build a product is received. The ancestry tree is created. The ancestry tree comprises a set of nodes, where each node represents a part of the product. A request to determine a higher level sub-assembly containing a specific part is received. The node of the specific part is located in the ancestry tree. An ancestor pointer in the node of the specific part is returned. The ancestor pointer indicates a higher level sub-assembly containing the part.

Abstract: A hybrid data collection and component installation scheme for optimizing equipment cost, throughput, and quality practices in a multi-stage manufacturing environment. A kit comprising a plurality of parts corresponding to an order for a product is received from one of the stages in the multi-stage manufacturing environment. The parts in the kit were validated in the stage using data collected about the plurality of parts in the stage. At a subsequent stage in the manufacturing environment, a determination is made if the product qualifies for mass installation. If the product qualifies for mass installation, a set of parts in the kit is selected for mass installation. The set of parts are re-verified using the data collected in the previous stage in the environment to determine if the set of parts selected for mass installation is valid. If valid, the set of parts are installed en masse.

Abstract: A computer implemented method, an apparatus, and computer usable program product for identifying a defective product is provided. A data processing system identifies a product status for products comprising at least one range of serial numbers. The data processing system then narrows the at least one range of serial numbers using a range flattening algorithm. The data processing system then applies a conditional mask algorithm to the at least one range of serial numbers to narrow the at least one range of serial numbers.

Abstract: A method is provided for use in connection with build ahead configurations (BAC's), for enabling a manufacturer to quickly identify the available BAC that is most suitable for use in completing a product order. In one embodiment, directed to a method for increasing efficiency in constructing individual products of a particular product type, each individual product has an associated specification set. A number of BAC's are initially constructed, wherein each BAC comprises an at least partially complete product of the particular type, and likewise has an associated specification set. An order is received for an individual product of the particular type, wherein the order defines each specification in the specification set for the ordered product.

Abstract: A self-optimizing algorithm for real-time problem resolution using historical data. Upon receiving failure symptom characteristics for a product or process failure, the algorithm queries historical failure data to locate historical failure symptoms and corrective actions matching the failure symptom characteristics. If a total number of the historical corrective actions identified meets a minimum match threshold, the algorithm selectively prunes a failure symptom characteristic having the lowest priority level to form an adjusted search query. The algorithm may repeat the querying, identifying, and determining steps using the adjusted search query until the total number of historical corrective actions identified meets the minimum match threshold. Once the threshold is met, the algorithm sorts the historical corrective actions to form a list of recommended corrective actions for the failure symptom characteristics and provides the list of recommended corrective actions to an end user.

Abstract: A method for associating objects in a manufacturing process. In response to an occurrence of an event for an object, a time is recorded of the event for the object. Entries for parts and assemblies associated with the object are located within a database. An entry of the event for the object is created within the database. The entry includes the event for the object, the time of the event for the object, and the entries for the parts and the assemblies associated with the object.

Abstract: An improved manufacturing system for controlling the interchangeability of sets of parts during product installation. In response to receiving a request for an order, a parts list is created for the order. The illustrative embodiments determine whether each part in the parts list is present in current inventory stock. If any of a first group of parts in the parts list is not present in current inventory stock, the illustrative embodiments allow for determining that a second group of parts in the current inventory stock is a valid substitution group for replacing the first group of parts, wherein the number of parts in the first group of parts is not equal to the number of parts in the second group of parts. The illustrative embodiments then update the order by replacing the first group of parts in the parts list with the identified second group of parts.

Abstract: Predicting a completion time for the manufacturing of an ordered configuration of a product based on actual completion times and self adjusting prediction completion times. An order is received to manufacture a particular configuration of a product. Multiple activities are identified that need to be finished in order to complete the manufacturing of the configuration. A completion time that the configuration will be manufactured is predicted based on actual completion times and self-adjusting predicted completion times for the activities.

Abstract: A system for generating a work unit test ahead candidate list. A list is generated of all potential candidate systems for test ahead operations. A system in the potential candidate list is selected. It is determined whether any work unit in the selected system is waiting for short parts. Determining that no work unit in the selected system is waiting for short parts, a complexity score is calculated for each work unit in the selected system. The calculated complexity scores are added to a total system complexity score. It is then determined whether an override exists for a work unit in the selected system. Determining that an override does exist, the selected system is removed from the potential candidate list. A candidate list is generated from remaining systems in the potential candidate list. Then, the candidate list is outputted to provide recommendations for optimizing work unit test ahead operations.

Abstract: Data associated with supply chain events for a manufactured assembly is automatically stored. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. In other embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator.

Abstract: A method and apparatus dynamically store data associated with supply chain events for a manufactured assembly to enhance lifecycle management of the assembly. The supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. The supply chain events or characteristic data may be stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In addition, as the product undergoes rework, conversion to a different assembly, or personalization, the new state of the assembly is stored in the RFID tag. Other information that may be stored on the RFID tag includes country of origin, failure data, cycle times and a quality status parameter.

Abstract: A method is provided for use in connection with build ahead configurations (BAC's), for enabling a manufacturer to quickly identify the available BAC that is most suitable for use in completing a product order. In one embodiment, directed to a method for increasing efficiency in constructing individual products of a particular product type, each individual product has an associated specification set. A number of BAC's are initially constructed, wherein each BAC comprises an at least partially complete product of the particular type, and likewise has an associated specification set. An order is received for an individual product of the particular type, wherein the order defines each specification in the specification set for the ordered product.

Abstract: An apparatus, system, and storage medium that, in an embodiment, receive service data at a computer system from an RFID tag, where the service data was sent to the RFID tag from an RF transmitter while the computer system was powered off. The RFID tag includes tag memory and an antenna, and the RFID tag is attached to the computer system. In another embodiment, the computer system sends the service data to the RFID tag, and the service data is received by an RF scanner from the RFID tag via the antenna while the computer system is powered off. In various embodiments, the service data identifies the computer system or a product within the computer system. In another embodiment, the service data includes log information associated with the computer system.

Abstract: A method, apparatus, system, and signal-bearing medium that, in an embodiment, receive service data at a computer system from an RFID tag, where the service data was sent to the RFID tag from an RF transmitter while the computer system was powered off. The RFID tag includes tag memory and an antenna, and the RFID tag is attached to the computer system. In another embodiment, the computer system sends the service data to the RFID tag, and the service data is received by an RF scanner from the RFID tag via the antenna while the computer system is powered off. In various embodiments, the service data identifies the computer system or a product within the computer system. In another embodiment, the service data includes log information associated with the computer system. In this way, in an embodiment, service data associated with a computer system, such as vital product service data and log information may be accessed and updated even while the computer system is powered off.