Abstract: A method for managing customer order alterations in a manufacturing environment is provided. A new order that comprises a new product configuration is received. The new product configuration is a modified version of an original product configuration in an existing order. A first score for a first option for building the new product configuration from scratch is determined. A second score for a second option for modifying the existing product configuration to satisfy the new product configuration is determined. A best option is determined by comparing the first and second scores and selecting an option with a lower score. The best option is presented to a user. In another exemplary embodiment additional scores for additional options for building the new product configuration from other products in existing inventory are determined. The best option is then determined by comparing all scores and selecting an option with a lower score.

Abstract: A process for managing a supply chain by automatically analyzing shifting demand for personalized parts is provided. A plurality of orders is received. The plurality orders form a demand. The demand results in a set of parts that need to be personalized. The demand is analyzed against the current parts in the existing inventory. The current parts necessary to fulfill the demand are determined. Instructions for personalizing the current parts to correspond with the demand are generated. The instructions are processed.

Abstract: A method provides a self-learning mechanism for developing a database of information to be used in guiding selection of parts for temporary removal from a product, in order to reduce product dimensions for shipping and delivery or the like. In one embodiment a product is of a specified type, such as a specified computer product, and comprises a configuration of parts. A procedure is first carried out to select parts for removal from the product, in order to reduce one or more dimensions by pre-specified corresponding amounts. The selected parts are removed, and also listed in a Reduction History Record constructed to indicate the parts removed from successive orders of the specified product type. A work reduction unit is created that comprises the selected parts, and a routing is generated for the work unit, for use in guiding delivery and re-installation of the selected parts back into the product.