Abstract: The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date.

Abstract: Data associated with supply chain events for a manufactured assembly is automatically stored. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. In other embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator.

Abstract: Data associated with supply chain events for a manufactured assembly is automatically stored. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. In other embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator.

Abstract: The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date.

Abstract: A logical inventory mechanism takes components in assemblies into account when determining purchase requirements. The inventory control system determines assemblies that are available, determines their components and whether or not each component may be reused, then adjusts physical inventory to generate therefrom logical inventory based on physical inventory plus parts in the assemblies that may be reused if the assemblies are disassembled. By computing logical inventory that would be available by disassembling assemblies, inventory levels may be reduced, thereby enhancing the efficiency of an inventory control system that includes the logical inventory mechanism. Assemblies in inventory thus may be used in two very different matters, as the starting point for a higher-level assembly, or to be disassembled to use one or more reusable components in the assembly in a different assembly.

Abstract: A computer implemented method, an apparatus, and computer usable program product for containing a defective product across a supply chain is provided. A data processing system receives a notice from a source supplier that a product is defective. The data processing system identifies an exposure level associated with the defective product, wherein the exposure level comprises a list of affected assemblies and a range of serial numbers associated with the affected assemblies. Responsive to identifying the exposure level, the data processing system notifies each supplier in the supply chain of the defective product.

Abstract: A computer implemented method, an apparatus, and computer usable program product for identifying a defective product is provided. A data processing system identifies a product status for products comprising at least one range of serial numbers. The data processing system then narrows the at least one range of serial numbers using a range flattening algorithm. The data processing system then applies a conditional mask algorithm to the at least one range of serial numbers to narrow the at least one range of serial numbers.

Abstract: A computer implemented method, apparatus, and computer program product for managing an ancestry tree. An order to build a product is received. The ancestry tree is created. The ancestry tree comprises a set of nodes, where each node represents a part of the product. A request to determine a higher level sub-assembly containing a specific part is received. The node of the specific part is located in the ancestry tree. An ancestor pointer in the node of the specific part is returned. The ancestor pointer indicates a higher level sub-assembly containing the part.

Abstract: A computer implemented method, apparatus, and computer program product for grouping orders. One or more original orders are received. The one or more original orders are grouped using grouping rules to form a set of grouped orders. Upon determining that the set of grouped orders cannot be completely filled, at least one short order is created. The at least one short order is grouped with the set of grouped orders using grouping rules to form a set of consolidated orders.

Abstract: A system for associating objects in a manufacturing process. In response to an occurrence of an event for an object, a time is recorded of the event for the object. Entries for parts and assemblies associated with the object are located within a database. An entry of the event for the object is created within the database. The entry includes the event for the object, the time of the event for the object, and the entries for the parts and the assemblies associated with the object.

Abstract: A method, apparatus, and product are disclosed for predicting a completion time for completing the manufacturing of an ordered configuration of a product. An order is received to manufacture a particular configuration of a product. Multiple activities are identified that need to be finished in order to complete the manufacturing of the configuration. A completion time that the configuration will be manufactured is predicted based on actual completion times and self-adjusting predicted completion times for the activities.

Abstract: A label on an electronic product may be written electronically and maintains the last display state when power is removed from the label. There are many different types of digital paper and electronic paper known in the art that would be suitable for use as such labels. The label includes multiple defined regions that may be independently written, with one of the regions defined to display failure information for the electronic product. In one implementation, the failure information is available on the electronic product itself. In another implementation, the failure information includes information received from a source external to the electronic product. The display of failure information on the label may be in human-readable and/or machine-readable form. The result is a label on an electronic product that provides reliable information regarding a failure of the electronic product.

Abstract: A system for performing an inventory count. A scan of an object is initiated according to a profile in order to perform the inventory count of the object. A scan result is compared with a recorded level for the object to determine if a variance exists between the scan result and the recorded level. A variance analysis is performed if the variance exists.

Abstract: A method is provided for meeting anticipated parts demands, by controlling substitute part inventory coverage based on percentage requirements. The method is characterized by substitution sets determined as a ratio of the current PN level. In one embodiment, current parts of specified type and substitute parts functionally equivalent to the current parts are respectively kept in inventory. This embodiment includes specifying a maximum percentage of demand for the current parts that is allowed to be filled using substitute parts. The number of additional parts needed to cover a demand is determined, when the demand specifies a total number of current parts exceeding the number thereof in inventory. A number of substitute parts is then assigned from inventory to cover the demand, up to a number that does not exceed the specified maximum percentage of the specified total number.

Abstract: A label on an electronic product may be written electronically and maintains the last display state when power is removed from the label. There are many different types of digital paper and electronic paper known in the art that would be suitable for use as such labels. The label includes multiple defined regions that may be independently written, with one of the regions defined to display failure information for the electronic product. In one implementation, the failure information is available on the electronic product itself. In another implementation, the failure information includes information received from a source external to the electronic product. The display of failure information on the label may be in human-readable and/or machine-readable form. The result is a label on an electronic product that provides reliable information regarding a failure of the electronic product.

Abstract: A computer implemented method, apparatus, and computer program product for managing variable regulatory compliance in a supply chain. The process identifies a variable regulatory compliance for a production order. Variable regulatory compliance is a percentage of a given attribute of the production order in compliance with order compliance rules. The process selects a set of compliant parts based on a compliant supply-to-demand ratio. The set of compliant parts is a minimum number of compliant parts required to satisfy variable regulatory compliance. The process selects a set of non-compliant parts based on a non-compliant supply-to-demand ratio. The process generates a list of recommended parts for use in manufacturing a product specified by the production order. The list of recommended parts comprises the set of compliant parts and the set of non-compliant parts.

Abstract: A label on an electronic product may be written electronically and maintains the last display state when power is removed from the label. There are many different types of digital paper and electronic paper known in the art that would be suitable for use as such labels. The label includes multiple defined regions that may be independently written, with one of the regions defined to display failure information for the electronic product. In one implementation, the failure information is available on the electronic product itself. In another implementation, the failure information includes information received from a source external to the electronic product. The display of failure information on the label may be in human-readable and/or machine-readable form. The result is a label on an electronic product that provides reliable information regarding a failure of the electronic product.

Abstract: A computer implemented method, computer program product, and data processing system for managing proxy parts that are exchangeable based on an active exchangeable proxy part list, a production history, and a true demand. A production history is used to compile a list of active exchangeable proxy parts. The most available active exchangeable proxy part is chosen as a proxy part in a unit. The target part in the unit's production order is overridden with the newly assigned proxy part number. Following the implementation of the proxy part, the proxy part is recovered. The proxy part is returned to production inventory, where it may be reassigned as a proxy part or implemented as a production part.

Abstract: The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date.

Abstract: A process for managing a supply chain by automatically analyzing shifting demand for personalized parts is provided. A plurality of orders is received. The plurality orders form a demand. The demand results in a set of parts that need to be personalized. The demand is analyzed against the current parts in the existing inventory. The current parts necessary to fulfill the demand are determined. Instructions for personalizing the current parts to correspond with the demand are generated. The instructions are processed.