Abstract: A method is provided to fabricate an injection molded piece with a weakened portion in an injection molding system having a cavity defined by a fixed mold part and a moveable mold part. The method comprises injecting raw material in a liquid state into the cavity to form the injection molded piece; moving a weakening insert into the injection molded piece from a first surface of the injection molded piece; injecting a gas to the first surface of the injection molded piece with a controlled pressure, wherein moving the weakening insert into the injection molded piece and injecting the gas are performed while the injection molded piece is in the liquid state.

Abstract: A keyboard switch for a keyboard includes a base secured to a plunger that reciprocates with respect to the base and is biased away from the base. An electrical contact assembly is positioned within a cavity defined by the base and the plunger. The electrical contact assembly remains in an electrically open state when the plunger is furthest from the base, but the electrical contact assembly enters an electrically closed state when the plunger is longitudinally moved downwardly by force towards the base. In this regard, a cam protruding from a side portion of a body of the plunger has a profile surface that contacts the electrical contact assembly as the plunger is longitudinally moved towards the base. A curved profile of the cam that incorporates a concave arc uniquely changes the amount of force experienced by the typist at different points of the downward motion of the plunger.

Abstract: A method is provided to fabricate an injection molded piece with a weakened portion in an injection molding system having a cavity defined by a fixed mold part and a moveable mold part. The method comprises injecting raw material in a liquid state into the cavity to form the injection molded piece; moving a weakening insert into the injection molded piece from a first surface of the injection molded piece; injecting a gas to the first surface of the injection molded piece with a controlled pressure, wherein moving the weakening insert into the injection molded piece and injecting the gas are performed while the injection molded piece is in the liquid state.

Abstract: A badge mounting system for a vehicle interior includes a badge plate and an emblem or badge comprised of raised lettering or a design that is formed integrally on the badge plate. A trim panel includes inner and outer surfaces and a badge relief section formed integrally on the trim panel. The badge relief section is defined by letter shaped apertures. The badge plate is coupled to the inner surface of the trim panel and the emblem is received in the badge relief section in assembly. The badge plate is rear loaded to the trim panel and the system may include more than one badge plate. In assembly, a portion of the badge extends outwardly from the outer surface of the trim panel through the badge relief section.

Abstract: A badge mounting system for a vehicle interior includes a badge plate and an emblem or badge comprised of raised lettering or a design that is formed integrally on the badge plate. A trim panel includes inner and outer surfaces and a badge relief section formed integrally on the trim panel. The badge relief section is defined by letter shaped apertures. The badge plate is coupled to the inner surface of the trim panel and the emblem is received in the badge relief section in assembly. The badge plate is rear loaded to the trim panel and the system may include more than one badge plate. In assembly, a portion of the badge extends outwardly from the outer surface of the trim panel through the badge relief section.