Patents by Inventor James E. McCarthy, Jr.

James E. McCarthy, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200182098
    Abstract: A rocker arm assembly selectively opening first and second engine valves. The assembly includes a rocker arm and a valve bridge operably associated with the rocker arm and including a main body and a lever rotatably coupled to the main body. The main body is configured to engage the first engine valve, and the lever is configured to engage the second engine valve.
    Type: Application
    Filed: February 17, 2020
    Publication date: June 11, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen, Mark VanWingerden
  • Patent number: 10626758
    Abstract: A combined exhaust and engine brake rocker arm assembly configured to selectively open first and second exhaust valves, includes a rocker arm body, an exhaust rocker arm assembly formed in the rocker arm body, and an engine brake rocker arm assembly formed in the rocker arm body and configured to operate in a collapse mode and a rigid mode. The exhaust rocker arm assembly is configured to selectively engage a valve bridge to open the first and second exhaust valves, and the engine brake rocker arm assembly is configured to selectively engage the valve bridge to open only the first exhaust valve.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: April 21, 2020
    Assignee: Eaton Corporation
    Inventors: James E. McCarthy, Jr., Douglas J. Nielsen, Kshamta Bishnoi
  • Publication number: 20200114897
    Abstract: A transmission system constructed in accordance to one example of the present disclosure includes an aftertreatment system and a controller. The transmission system is selectively coupled to an engine crankshaft of an internal combustion engine arranged on a vehicle. The aftertreatment system reduces emissions in an exhaust of the internal combustion engine. The controller operates in an aftertreatment heat-up mode such that the aftertreatment system is heated up to an elevated temperature and emissions are thereby reduced based on the elevated temperature. The controller operates in the aftertreatment heat-up mode when the internal combustion engine is operating at or below a brake mean effective pressure between three and four bar. The aftertreatment heat-up mode comprises increasing load on the internal combustion engine.
    Type: Application
    Filed: September 5, 2019
    Publication date: April 16, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventor: James E. McCarthy, JR.
  • Patent number: 10619525
    Abstract: A diesel engine system, comprises a selectively actuated cylinder deactivation mechanism configured to lift and lower a valve and to deactivate actuation of the valve. A sleeve comprises a recesses. A controllable latch is movable between a latched condition to catch the latch in the recesses and an unlatched condition configured to collapse the latch from the recesses. A pushrod is coupled to the sleeve, the pushrod is configured to lift and lower the valve when the latch is in the latched condition. The pushrod is further configured to reciprocate inside the sleeve to deactivate actuation of the valve when the latch is in the unlatched condition.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: April 14, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: James E McCarthy, Jr., Douglas J Nielsen
  • Publication number: 20200088116
    Abstract: A method for advancing valve actuation during low load or idle diesel engine conditions to promote aftertreatment heat up comprises switching a cam phaser from a nominal lift position to an advance lift position to open an affiliated valve before nominal. Valve lift is actuated via the cam phaser. The valve is lowered towards nominal closure, and valve closure is interrupted by actuating a latch phaser. Valve closure is extended beyond nominal valve closure.
    Type: Application
    Filed: April 30, 2018
    Publication date: March 19, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, Jr., Matthew A. Vance
  • Patent number: 10570786
    Abstract: A durable system for controlling variable valve actuation of an engine valve corresponding to a cylinder of an automobile engine. The system includes first and second crowned cams having first and second lift profiles and a rocker arm assembly. The rocker assembly includes a first arm having an end connected to said engine valve, having a high impact roller following the first crowned cam operating the engine valves according to a first lift profile. The rocker arm assembly also includes a second arm having durable slider pads riding on the second crowned cam to operate said engine valve according to a second lift profile. A latch secures the second arm relative to the first arm when in a latched position causing the valve to operate according to a second lift profile. The valve operates according to a first lift profile when the latch is not in the latched position.
    Type: Grant
    Filed: December 4, 2017
    Date of Patent: February 25, 2020
    Assignee: EATON INTELLIGENT POWER LIMITED
    Inventors: Otto Jerome Schultheis, Tony Eric Gordon, Mark Joseph Birler, Philip Michael Kline, James E. McCarthy, Jr.
  • Patent number: 10563549
    Abstract: A friction loss management system for an engine, comprises a combustion engine comprising a crankshaft and a plurality of cylinders, a reciprocating piston assembly connected to the crankshaft, a fuel injector connected to an injection controller, an intake valve connected to an intake valve controller, and an exhaust valve connected to an exhaust valve controller. A control unit comprises at least one set of control algorithms configured to receive engine power demand data, and determine a number of cylinders of the plurality of cylinders for deactivation based on the received engine power demand data and further based on sensed or stored friction values for the plurality of cylinders. Determining the number of cylinders of for deactivation minimizes friction between the plurality of cylinders and their respective reciprocating piston assembly by selecting a cylinder combination of active cylinders and deactivated cylinders with the lowest total friction while meeting engine power demand.
    Type: Grant
    Filed: September 23, 2016
    Date of Patent: February 18, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: James E McCarthy, Jr., Douglas J Nielsen, Christian Cousin
  • Publication number: 20200040777
    Abstract: An exhaust valve rocker arm assembly selectively opening first and second exhaust valves includes an exhaust rocker arm, an engagement capsule, a valve bridge operably associated with the rocker arm and including a main body, and a hydraulic actuator assembly disposed at least partially within an aperture formed within the main body. The hydraulic actuator assembly includes a first piston body and a second piston body disposed at least partially within the aperture formed in the main body. The exhaust rocker arm is configured to engage the valve bridge main body to engage the first exhaust valve, and the engagement capsule is configured to engage the hydraulic actuator to engage the second exhaust valve.
    Type: Application
    Filed: October 9, 2019
    Publication date: February 6, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventors: Douglas J. Nielsen, James E. McCarthy, JR.
  • Patent number: 10544708
    Abstract: A valve train assembly configured to selectively open and close intake and exhaust valves associated with cylinders of an internal combustion engine comprises an intake rocker arm assembly, an intake cam assembly, a first axial shifting cam assembly and a second axial shifting cam assembly. The intake rocker arm assembly can have a plurality of intake rocker arms. The intake cam assembly can be associated with each of the cylinders and can have three distinct cam profiles including a first cam profile, a second cam profile and a third cam profile. The first axial shifting cam assembly can operate independently from the second axial shifting cam assembly to provide three distinct valve lift profiles on the first grouping of cylinders and three distinct valve lift profiles on the second grouping of cylinders.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: January 28, 2020
    Assignee: Eaton Corporation
    Inventors: James E. McCarthy, Jr., Philip William Wetzel
  • Publication number: 20200018197
    Abstract: A multiple-cylinder diesel engine system comprises an intake valve and an exhaust valve for each of the multiple cylinders. A valve control system is connected to selectively deactivate an intake valve and an exhaust valve for a selected cylinder. A fuel injection control system is connected to selectively deactivate fuel injection to the selected cylinder while increasing fuel to firing cylinders. The multiple cylinder diesel engine enters a cylinder deactivation mode whereby the valve control system deactivates the intake valve and the exhaust valve and the fuel injection control system deactivates the fuel injection to the cylinder while continuing to fire other cylinders of the multiple cylinder diesel engine. The valve control system selectively opens the deactivated intake valve to relieve a negative pressure condition in the deactivated cylinder. Alternatively, the valve control system opens the deactivated exhaust valve to relieve a negative pressure condition in the deactivated cylinder.
    Type: Application
    Filed: January 19, 2017
    Publication date: January 16, 2020
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: JAMES E MCCARTHY, JR., Douglas J Nielsen
  • Publication number: 20200011257
    Abstract: A method for exhaust temperature management in a multiple-cylinder, reciprocating-piston engine, comprising sensing a low temperature condition of the exhaust and implementing an increased heat output engine cycle pattern for the engine based on the sensed low temperature condition. The increased heat output engine cycle pattern comprises deactivating fuel injection to a first cylinder of the engine, the first cylinder comprising a piston reciprocating between top-dead-center and bottom-dead-center. Also, activating engine braking mode on the first cylinder by opening one or more valves when the piston is away from bottom-dead-center during a compression stroke. A second cylinder of the engine is fired in a combustion mode while the first cylinder is in engine braking mode.
    Type: Application
    Filed: December 28, 2016
    Publication date: January 9, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventors: Dale Arden STRETCH, James E McCARTHY, JR.
  • Patent number: 10526934
    Abstract: A friction loss management system for an engine, comprises a combustion engine comprising a crankshaft and a plurality of cylinders, a reciprocating piston assembly connected to the crankshaft, a fuel injector connected to an injection controller, an intake valve connected to an intake valve controller, and an exhaust valve connected to an exhaust valve controller. A control unit comprises at least one set of control algorithms configured to receive engine power demand data, and determine a number of cylinders of the plurality of cylinders for deactivation based on the received engine power demand data and further based on sensed or stored friction values for the plurality of cylinders. Determining the number of cylinders of for deactivation minimizes friction between the plurality of cylinders and their respective reciprocating piston assembly by selecting a cylinder combination of active cylinders and deactivated cylinders with the lowest total friction while meeting engine power demand.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: January 7, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: James E McCarthy, Jr., Douglas J Nielsen, Christian Cousin
  • Patent number: 10526928
    Abstract: A valve train assembly includes a rocker arm assembly, and axial shifting cam assembly, and a lost motion device. The axial shifting cam assembly is movable between a first axial position and a second axial position on a camshaft, the cam assembly having a first cam having a first lobe, and a second cam having a second lobe. The first and second lobes are configured to each selectively engage the rocker arm assembly to respectively perform a first and a second discrete valve lift event. The lost motion device is operably associated with the rocker arm assembly and configured to perform a third discrete valve lift event, distinct from the first and second valve lift events.
    Type: Grant
    Filed: July 27, 2017
    Date of Patent: January 7, 2020
    Assignee: Eaton Corporation
    Inventors: Philip William Wetzel, Douglas J. Nielsen, James E. McCarthy, Jr.
  • Publication number: 20190390611
    Abstract: A system and method for cylinder deactivation in a multi-cylinder diesel engine comprises pumping air in to an intake manifold of the diesel engine using a turbocharger. Air is pumped in to the intake manifold using an intake air assisting device. And, fuel injection is selectively deactivated to at least one of the cylinders in the diesel engine. An intake valve and an exhaust valve is selectively deactivated for the at least one of the cylinders of the diesel engine.
    Type: Application
    Filed: July 1, 2019
    Publication date: December 26, 2019
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen
  • Publication number: 20190376459
    Abstract: A method for entering and exiting cylinder deactivation modes in a diesel engine, comprises monitoring an engine speed from an idle engine speed to a governed engine speed and monitoring an engine load. If the monitored engine speed is the idle engine speed up to the governed engine speed, and if the engine load is less than the predetermined low load condition, then implementation of a cylinder deactivation mode is restricted to one of a 2 cylinder deactivation mode, a 3 cylinder deactivation mode, or a 4 cylinder deactivation mode. A cylinder deactivation mode is selected for engine operation among the 2 cylinder deactivation mode, the 3 cylinder deactivation mode, and the 4 cylinder deactivation mode to operate the engine at an effective frequency that avoids two resonant frequencies of the vehicle and to operate the engine below a torsional vibration limit.
    Type: Application
    Filed: June 7, 2019
    Publication date: December 12, 2019
    Applicant: Eaton Intelligent Power Limited
    Inventors: Matthew Pieczko, James E. McCarthy, JR., Akibi Archer
  • Publication number: 20190360363
    Abstract: A valve train assembly includes an intake rocker arm, an exhaust rocker arm, a carrier configured to couple to a cylinder block and operably associated with the intake rocker arm and the exhaust rocker arm, the carrier including a first aperture, and a cylinder deactivation (CDA) capsule disposed within the first aperture. The CDA capsule is configured to move between a latched condition that transfers motion from a push rod to one of the intake rocker arm and the exhaust rocker arm, and an unlatched condition that absorbs motion from the push rod and does not transfer the motion to the intake rocker arm or the exhaust rocker arm.
    Type: Application
    Filed: August 7, 2019
    Publication date: November 28, 2019
    Applicant: Eaton Intelligent Power Limited
    Inventors: Mark VanWingerden, Douglas Nielsen, James E. McCarthy, JR.
  • Publication number: 20190338710
    Abstract: A multiple cylinder diesel engine comprising an intake valve and an exhaust valve for each of the cylinders; an intake manifold for distributing intake gases across the cylinders; an exhaust manifold; intake gas control devices configured to adjust the contents of the intake manifold; a valve control system connected to deactivate the intake and exhaust valves for a selected cylinder of the diesel engine; and a fuel injection control system connected to selectively deactivate fuel injection to the selected cylinder while increasing fuel to firing cylinders, wherein the diesel engine enters a cylinder deactivation mode in a selected cylinder whereby the valve control system deactivates the respective intake valve and the respective exhaust valve for the selected cylinder while continuing to fire other cylinders of the multiple cylinders, and the fuel injection control system deactivates fuel injection to the selected cylinder while adjusting fuel to the firing other cylinders.
    Type: Application
    Filed: January 19, 2017
    Publication date: November 7, 2019
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: JAMES E. MCCARTHY, JR., Douglas J. Nielsen
  • Patent number: 10465567
    Abstract: An exhaust valve rocker arm assembly includes an exhaust rocker arm and a valve bridge operably associated with the rocker arm. The valve bridge includes a main body and a lever rotatably coupled to the main body. The main body is configured to engage the first exhaust valve, and the lever is configured to engage the second exhaust valve.
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: November 5, 2019
    Inventors: Douglas J. Nielsen, James E. McCarthy, Jr.
  • Publication number: 20190277206
    Abstract: A method for controlling vehicle speed comprises selecting an engine speed profile for a vehicle. Road grade data is received and processed to determine a road grade for the vehicle. Vehicle speed data is received and processed to determine a vehicle speed for the vehicle. A cylinder deactivation mode for a valvetrain of a multi-cylinder engine of the vehicle is selected. The cylinder deactivation mode comprises deactivating one or more intake valve, exhaust valve, and fuel injection for one or more cylinder of the multi-cylinder engine. The selected cylinder deactivation mode provides a controlled deviation from the selected engine speed profile at the road grade and vehicle speed.
    Type: Application
    Filed: May 28, 2019
    Publication date: September 12, 2019
    Inventors: James E. McCarthy, JR., Mihai Dorobantu, Douglas J. Nielsen, Brian Franke
  • Patent number: D885439
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: May 26, 2020
    Assignee: Eaton Corporation
    Inventors: Leighton Roberts, Kevin Matson, Douglas Wright, James E. McCarthy, Jr., Matthew Vance, Otto Schultheis