Patents by Inventor James E. McCarthy, Jr.

James E. McCarthy, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10408094
    Abstract: A valve train assembly includes an intake rocker arm, an exhaust rocker arm, a carrier configured to couple to a cylinder block and operably associated with the intake rocker arm and the exhaust rocker arm, the carrier including a first aperture, and a cylinder deactivation (CDA) capsule disposed within the first aperture. The CDA capsule is configured to move between a latched condition that transfers motion from a push rod to one of the intake rocker arm and the exhaust rocker arm, and an unlatched condition that absorbs motion from the push rod and does not transfer the motion to the intake rocker arm or the exhaust rocker arm.
    Type: Grant
    Filed: March 22, 2018
    Date of Patent: September 10, 2019
    Assignee: Eaton Corporation
    Inventors: Mark VanWingerden, Douglas Nielsen, James E. McCarthy, Jr.
  • Publication number: 20190242276
    Abstract: A hydraulic lash adjuster (HLA) sleeve configured to be received within a lifter bore of an engine block, includes a cylindrical sleeve having an outer surface defining an outer diameter, and an inner surface defining an inner diameter. The outer diameter is sized for an interference fit with the lifter bore to prevent rotation of the HLA sleeve within the lifter bore. The inner diameter is sized to receive a lifter.
    Type: Application
    Filed: April 17, 2019
    Publication date: August 8, 2019
    Applicant: Eaton Intelligent Power Limited
    Inventors: Leon Brown, James E. McCarthy, JR.
  • Patent number: 10329970
    Abstract: A modified rocker assembly having an offset end is designed for engine heads having an obstruction preventing use of a symmetric switching rocker arm. The modified rocker assembly has an obstructed side and a non-obstructed side and has an outer structure with a first end, and an inner rocker structure fitting within the outer structure, the inner structure also having a first end. The modified rocker assembly has an axle pivotally connecting the first ends of inner structure to the outer structure, such that the inner structure pivots within the outer structure around the axle. At least one torsion spring on one side of the axle rotationally biases the inner structure relative to the outer structure. The outer structure is offset on the obstructed side as it extends from the second end toward the first end, creating the first offset portion to provide additional clearance on the obstructed side.
    Type: Grant
    Filed: April 11, 2017
    Date of Patent: June 25, 2019
    Assignee: EATON CORPORATION
    Inventor: James E. McCarthy, Jr.
  • Publication number: 20190186304
    Abstract: A rocker arm assembly constructed in accordance to one example of the present disclosure includes an outer rocker arm, a first inner rocker arm, and a second inner rocker arm. The first inner rocker arm is configured to move between a latched and unlatched position relative to the outer rocker arm. The second inner rocker arm is configured to move between a latched and unlatch position relative to the outer rocker arm. The rocker arm assembly provides at least three distinct lift profiles including (i) a first lift profile when the first inner rocker arm is latched and the second inner rocker arm is unlatched, (ii) a second lift profile when the second inner rocker arm is latched and the first inner rocker arm is unlatched, and (iii) a third lift profile when both the first and second inner rocker arms are unlatched.
    Type: Application
    Filed: February 25, 2019
    Publication date: June 20, 2019
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, JR., Dale Arden Stretch
  • Publication number: 20190178168
    Abstract: A friction loss management system for an engine, comprises a combustion engine comprising a crankshaft and a plurality of cylinders, a reciprocating piston assembly connected to the crankshaft, a fuel injector, an intake valve, and an exhaust valve. A control unit comprises at least one set of control algorithms configured to receive engine power demand data, and determine a number of cylinders of the plurality of cylinders for deactivation based on the received engine power demand data and further based on sensed or stored friction values for the plurality of cylinders. Determining the number of cylinders of for deactivation minimizes friction between the plurality of cylinders and their respective reciprocating piston assembly by selecting a cylinder combination of active cylinders and deactivated cylinders with the lowest total friction while meeting engine power demand. All cylinders can be deactivated for purposes of coasting or controlling speed during platooning.
    Type: Application
    Filed: August 17, 2017
    Publication date: June 13, 2019
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: James E. McCarthy, Jr., Douglas J. Nielsen, Brian Franke
  • Publication number: 20190178113
    Abstract: A modular exhaust valve rocker arm assembly system comprising first and second rocker arm assemblies configured to each selectively receive a hydraulic lash adjustment assembly or a mechanical lash adjustment assembly. A main lifter assembly operably associated with the first and second rocker arm assemblies. An added motion lifter assembly operably associated with the first rocker arm assembly and configured to selectively provide one of an early lift profile and an extended lift profile, which can comprise at least one of an engine braking feature, a late intake valve closing (LIVC) feature, and an early exhaust valve opening (EEVO) feature. The main lifter can be configured as a fixed lifter or as a deactivating lifter for cylinder deactivation (CDA) configured to selectively move to a deactivated state configured to absorb motion of a normal lift profile cam into lost motion.
    Type: Application
    Filed: May 10, 2017
    Publication date: June 13, 2019
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: James E. McCarthy, JR., Mark VanWingerden
  • Publication number: 20190107011
    Abstract: A valve train assembly includes at least a number of exhaust valves; at least one camshaft with at least a pair of a primary lift cam and an engine brake lift cam. A number of rocker arms each include a cam follower for following one of the primary lift cam and the engine brake lift cam. One rocker arm includes a cam follower following an engine brake lift cam. The rocker arm is provided with an engine brake capsule. Various biasing assemblies are disclosed that cooperate with one of the rocker arms of which the cam follower follows an engine brake lift cam to accommodate mechanical lash.
    Type: Application
    Filed: December 4, 2018
    Publication date: April 11, 2019
    Applicant: Eaton Intelligent Power Limited
    Inventors: Fabiano Contarin, Nicola Andrisani, Eric Yankovic, Mark VanWingerden, Matthew Vance, James E. McCarthy, JR., Michael Guzak
  • Publication number: 20190085738
    Abstract: An exhaust valve rocker arm assembly selectively opening first and second exhaust valves. The assembly includes an exhaust rocker arm and a valve bridge operably associated with the rocker arm and including a main body and a lever rotatably coupled to the main body. The main body is configured to engage the first exhaust valve, and the lever is configured to engage the second exhaust valve.
    Type: Application
    Filed: November 19, 2018
    Publication date: March 21, 2019
    Applicant: Eaton Corporation
    Inventors: Mark VanWingerden, Douglas J. Nielsen, JR., James E. McCarthy, JR.
  • Publication number: 20190085732
    Abstract: A rocker arm assembly includes an outer arm having first and second low lift lobe contacting surfaces, an inner arm, and a latch assembly. The inner arm includes first and second opposed sidewalls extending between a first end and a second end, and a high lift lobe contacting surface disposed between the first and second opposed sidewalls. The first end is pivotably secured to the outer arm and operably associated with an engine valve, and the second end is operably associated with a lash adjuster and defining a latch bore. The latch assembly is movable between a first configuration and a second configuration. In the first configuration, the latch assembly engages the outer arm such that the outer arm rotates with the inner arm, and in the second configuration, the latch assembly disengages the outer arm such that the outer arm rotates independently from the inner arm.
    Type: Application
    Filed: November 19, 2018
    Publication date: March 21, 2019
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Matthew Vance
  • Publication number: 20190063273
    Abstract: A method of providing a rocker arm set for a valvetrain includes providing a first intake rocker arm, a second intake rocker arm and a first exhaust rocker arm. The first intake rocker arm is configured as a switching rocker arm for a first intake valve on a first cylinder. The second intake rocker arm is for a second intake valve on a second cylinder. The second rocker arm is configured to operate in a normal Otto cycle mode. The first exhaust rocker arm is provided for a first exhaust valve on the second cylinder. The first intake rocker arm operates in one of an LIVC or EIVC mode where the first intake rocker arm is configured to open or close at a different time compared to the second intake valve. The first exhaust rocker arm operates in a cylinder deactivation mode.
    Type: Application
    Filed: October 25, 2018
    Publication date: February 28, 2019
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Eric Yankovic
  • Publication number: 20190040769
    Abstract: A valve train assembly includes a first exhaust valve, a second exhaust valve, and a valve bridge including a main body and a lever rotatably coupled to the main body, the main body configured to engage the first exhaust valve, and the lever configured to engage the second exhaust valve. An exhaust valve rocker arm assembly is configured to selectively open the first and second exhaust valves, the exhaust valve rocker arm assembly including an exhaust valve rocker arm with a hydraulic lash adjuster (HLA) assembly coupled thereto, the HLA assembly in contact with the valve bridge main body. An engine brake rocker arm assembly is configured to selectively open the second exhaust valve and including an engine brake rocker arm with a combined HLA and added motion capsule coupled thereto. The combined HLA and added motion capsule is configured to selectively engage and rotate the lever.
    Type: Application
    Filed: October 8, 2018
    Publication date: February 7, 2019
    Applicant: Eaton Corporation
    Inventors: Douglas J. Nielsen, James E. McCarthy, JR., Kshamta Bishnoi, Kiran Bairy, Majo Cecur
  • Publication number: 20190040826
    Abstract: A computer control network is connected to a multiple-cylinder engine and implements aftertreatment temperature management. Processors are configured to determine an aftertreatment temperature-efficient air to fuel ratio that satisfies the sensed power output request, determine an air to fuel ratio adjustment, select an in-cylinder exhaust gas recirculation technique, select at least one EGR cylinder of the multiple-cylinder engine to implement the in-cylinder exhaust gas recirculation technique, and control the intake valves to open and the exhaust valves to close for the selected at least one EGR cylinder to adjust the oxygen and particulate content of the exhaust gas by applying at least a second compression stroke of the respective reciprocating piston of the at least one EGR cylinder to the exhaust gas to push the exhaust gas through to the intake manifold.
    Type: Application
    Filed: October 9, 2018
    Publication date: February 7, 2019
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen
  • Publication number: 20190010835
    Abstract: A combined exhaust and engine brake rocker arm assembly configured to selectively open first and second exhaust valves, includes a rocker arm body, an exhaust rocker arm assembly formed in the rocker arm body, and an engine brake rocker arm assembly formed in the rocker arm body and configured to operate in a collapse mode and a rigid mode. The exhaust rocker arm assembly is configured to selectively engage a valve bridge to open the first and second exhaust valves, and the engine brake rocker arm assembly is configured to selectively engage the valve bridge to open only the first exhaust valve.
    Type: Application
    Filed: September 13, 2018
    Publication date: January 10, 2019
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen, Kshamta Bishnoi
  • Publication number: 20180363513
    Abstract: An engine roller lifter for use in a leak-valvetrain of an internal combustion engine includes a body, a roller and an anti-rotation plug. The body includes an outer peripheral surface configured for sliding movement in a bore provided in the engine. The bore is supplied oil by an oil passage communicating therewith. The body defines an opening. The roller bearing is rotatably mounted to the body and is configured for rolling contact with an engine camshaft. The anti-rotation plug is received at the opening and has a plug body including an anti-rotation protrusion that extends radially beyond an outer peripheral surface of the plug body. The anti-rotation plug can be staked into the opening of the body.
    Type: Application
    Filed: August 17, 2018
    Publication date: December 20, 2018
    Applicant: Eaton Intelligent Power Limited
    Inventors: Leighton Roberts, Kevin Matson, Douglas Wright, James E. McCarthy, JR., Matthew Vance, Otto Schultheis
  • Patent number: 10132204
    Abstract: A rocker arm assembly includes an outer arm having a first outer side arm and a second outer side arm, each of the first and second outer side arms having a low lift lobe contacting surface, an inner arm having a high lift lobe contacting surface and disposed between the first and second outer side arms, the inner arm having a first end and a second end operably associated with a lash adjuster and defining a latch bore, and a latch assembly arranged at least partially within the latch bore. The latch assembly is movable between a first configuration and a second configuration. In the first configuration, the latch assembly engages the outer arm such that the outer arm rotates with the inner arm, and in the second configuration, the latch assembly disengages the outer arm such that the outer arm rotates independently from the inner arm.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: November 20, 2018
    Assignee: Eaton Corporation
    Inventors: James E. McCarthy, Jr., Matthew Vance
  • Publication number: 20180320603
    Abstract: A switching rocker arm comprises an outer arm having a pair of integrally formed axles extending outwardly therefrom and an inner arm pivotally secured to the outer arm. A is latch slidably connected to the outer arm and is configured to selectively extend to engage the inner arm. An inner roller is configured on the inner arm, and a pair of outer rollers is mounted on the respective integrally formed axles on the outer arm. A rocker arm for variable valve lift comprises an outer arm comprising outer arm portions, rollers mounted in a cantilevered manner to the outer arm portions, and an inner arm seated between the outer arm portions, the inner arm comprising an inner roller. A pivot axle connects the outer arm and the inner arm. The inner arm and the outer arm are pivotable with respect to one another about the pivot axle.
    Type: Application
    Filed: February 5, 2018
    Publication date: November 8, 2018
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: MATTHEW VANCE, GURUPRASATH ALAGARSAMY, JAMES E. MCCARTHY, JR.
  • Publication number: 20180306073
    Abstract: A method of providing a rocker arm set for a valvetrain includes providing a first rocker arm configured as a switching rocker arm for a first intake valve, and providing a second rocker arm configured as a fixed rocker arm for a second intake valve, the second rocker arm operating in a normal Otto cycle mode. The first rocker arm operates in a late intake valve closing (LIVC) mode where the first rocker arm is configured to close the first intake valve later than the second intake valve.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Edwin Scott Brownell, Nikhil Saggam, Susheel Dharmadhikari
  • Publication number: 20180306072
    Abstract: A switching roller finger follower for valve actuation comprises a pair of outer arms comprising an axle mounting. A bridge portion joins the pair of outer arms. A latch assembly comprises a ferrule. The ferrule is configured to reciprocate in a latch recess. An inner arm is pivotably mounted to a main axle and comprises a bearing rotatably mounted to a bearing axle. The bearing is configured to transfer forces from a cam lobe to the inner arm. A catch on the inner arm is configured to latch against the lip when the ferrule is in a first position. The catch can pivot past the ferrule when the ferrule is in a second position.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Applicant: Eaton Corporation
    Inventors: Edwin Scott Brownell, James E. McCarthy, JR., Nikhil Saggam
  • Publication number: 20180298794
    Abstract: A friction loss management system for an engine, comprises a combustion engine comprising a crankshaft and a plurality of cylinders, a reciprocating piston assembly connected to the crankshaft, a fuel injector connected to an injection controller, an intake valve connected to an intake valve controller, and an exhaust valve connected to an exhaust valve controller. A control unit comprises at least one set of control algorithms configured to receive engine power demand data, and determine a number of cylinders of the plurality of cylinders for deactivation based on the received engine power demand data and further based on sensed or stored friction values for the plurality of cylinders. Determining the number of cylinders of for deactivation minimizes friction between the plurality of cylinders and their respective reciprocating piston assembly by selecting a cylinder combination of active cylinders and deactivated cylinders with the lowest total friction while meeting engine power demand.
    Type: Application
    Filed: March 26, 2018
    Publication date: October 18, 2018
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen, Christian Cousin
  • Publication number: 20180274457
    Abstract: A friction loss management system for an engine, comprises a combustion engine comprising a crankshaft and a plurality of cylinders, a reciprocating piston assembly connected to the crankshaft, a fuel injector connected to an injection controller, an intake valve connected to an intake valve controller, and an exhaust valve connected to an exhaust valve controller. A control unit comprises at least one set of control algorithms configured to receive engine power demand data, and determine a number of cylinders of the plurality of cylinders for deactivation based on the received engine power demand data and further based on sensed or stored friction values for the plurality of cylinders. Determining the number of cylinders of for deactivation minimizes friction between the plurality of cylinders and their respective reciprocating piston assembly by selecting a cylinder combination of active cylinders and deactivated cylinders with the lowest total friction while meeting engine power demand.
    Type: Application
    Filed: September 23, 2016
    Publication date: September 27, 2018
    Inventors: James E McCarthy, JR., Douglas J Nielsen, Christian Cousin