Patents by Inventor James E. McCarthy

James E. McCarthy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180306073
    Abstract: A method of providing a rocker arm set for a valvetrain includes providing a first rocker arm configured as a switching rocker arm for a first intake valve, and providing a second rocker arm configured as a fixed rocker arm for a second intake valve, the second rocker arm operating in a normal Otto cycle mode. The first rocker arm operates in a late intake valve closing (LIVC) mode where the first rocker arm is configured to close the first intake valve later than the second intake valve.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Edwin Scott Brownell, Nikhil Saggam, Susheel Dharmadhikari
  • Publication number: 20180306072
    Abstract: A switching roller finger follower for valve actuation comprises a pair of outer arms comprising an axle mounting. A bridge portion joins the pair of outer arms. A latch assembly comprises a ferrule. The ferrule is configured to reciprocate in a latch recess. An inner arm is pivotably mounted to a main axle and comprises a bearing rotatably mounted to a bearing axle. The bearing is configured to transfer forces from a cam lobe to the inner arm. A catch on the inner arm is configured to latch against the lip when the ferrule is in a first position. The catch can pivot past the ferrule when the ferrule is in a second position.
    Type: Application
    Filed: June 28, 2018
    Publication date: October 25, 2018
    Applicant: Eaton Corporation
    Inventors: Edwin Scott Brownell, James E. McCarthy, JR., Nikhil Saggam
  • Publication number: 20180298794
    Abstract: A friction loss management system for an engine, comprises a combustion engine comprising a crankshaft and a plurality of cylinders, a reciprocating piston assembly connected to the crankshaft, a fuel injector connected to an injection controller, an intake valve connected to an intake valve controller, and an exhaust valve connected to an exhaust valve controller. A control unit comprises at least one set of control algorithms configured to receive engine power demand data, and determine a number of cylinders of the plurality of cylinders for deactivation based on the received engine power demand data and further based on sensed or stored friction values for the plurality of cylinders. Determining the number of cylinders of for deactivation minimizes friction between the plurality of cylinders and their respective reciprocating piston assembly by selecting a cylinder combination of active cylinders and deactivated cylinders with the lowest total friction while meeting engine power demand.
    Type: Application
    Filed: March 26, 2018
    Publication date: October 18, 2018
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen, Christian Cousin
  • Publication number: 20180274457
    Abstract: A friction loss management system for an engine, comprises a combustion engine comprising a crankshaft and a plurality of cylinders, a reciprocating piston assembly connected to the crankshaft, a fuel injector connected to an injection controller, an intake valve connected to an intake valve controller, and an exhaust valve connected to an exhaust valve controller. A control unit comprises at least one set of control algorithms configured to receive engine power demand data, and determine a number of cylinders of the plurality of cylinders for deactivation based on the received engine power demand data and further based on sensed or stored friction values for the plurality of cylinders. Determining the number of cylinders of for deactivation minimizes friction between the plurality of cylinders and their respective reciprocating piston assembly by selecting a cylinder combination of active cylinders and deactivated cylinders with the lowest total friction while meeting engine power demand.
    Type: Application
    Filed: September 23, 2016
    Publication date: September 27, 2018
    Inventors: James E McCarthy, JR., Douglas J Nielsen, Christian Cousin
  • Publication number: 20180230914
    Abstract: A diesel engine system, comprises a selectively actuated cylinder deactivation mechanism configured to lift and lower a valve and to deactivate actuation of the valve. A sleeve comprises a recesses. A controllable latch is movable between a latched condition to catch the latch in the recesses and an unlatched condition configured to collapse the latch from the recesses. A pushrod is coupled to the sleeve, the pushrod is configured to lift and lower the valve when the latch is in the latched condition. The pushrod is further configured to reciprocate inside the sleeve to deactivate actuation of the valve when the latch is in the unlatched condition.
    Type: Application
    Filed: March 26, 2018
    Publication date: August 16, 2018
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: James E McCarthy, JR., Douglas J Nielsen
  • Publication number: 20180223757
    Abstract: A method for operating a multiple cylinder diesel engine system in a thermal management mode comprises monitoring an aftertreatment temperature, monitoring operating conditions, and determining that the aftertreatment temperature is below an ideal temperature. Fuel injected in to firing cylinders of the multiple cylinder diesel engine can be increased until the aftertreatment temperature is above the ideal temperature, which can comprise selecting a get hot mode that provides an optimal heat transfer rate for transferring heat exhausted from the multiple cylinder diesel engine to the aftertreatment. When the aftertreatment temperature is above the ideal temperature, and when the multiple cylinder diesel engine system is operating within at least one threshold range, cylinder deactivation mode can be entered in at least one cylinder of the multiple cylinder diesel engine.
    Type: Application
    Filed: April 4, 2018
    Publication date: August 9, 2018
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: JAMES E MCCARTHY, JR., Douglas J Nielsen, Dale Arden Stretch
  • Publication number: 20180209309
    Abstract: A valve train assembly includes an intake rocker arm, an exhaust rocker arm, a carrier configured to couple to a cylinder block and operably associated with the intake rocker arm and the exhaust rocker arm, the carrier including a first aperture, and a cylinder deactivation (CDA) capsule disposed within the first aperture. The CDA capsule is configured to move between a latched condition that transfers motion from a push rod to one of the intake rocker arm and the exhaust rocker arm, and an unlatched condition that absorbs motion from the push rod and does not transfer the motion to the intake rocker arm or the exhaust rocker arm.
    Type: Application
    Filed: March 22, 2018
    Publication date: July 26, 2018
    Applicant: Eaton Corporation
    Inventors: Mark VanWingerden, Douglas Nielsen, James E. McCarthy, JR.
  • Publication number: 20180156140
    Abstract: A switching rocker arm constructed in accordance to one example of the present disclosure includes an outer arm, an inner arm, a latch, an inner roller and a first torsion spring. The outer arm has a pair of outer arm portions and a connecting arm extending therebetween. The connecting arm includes an outwardly extending tab. The inner arm is pivotally secured to the outer arm and has an outwardly extending protrusion. The latch is configured to selectively extend to engage the outwardly extending tab. The inner roller and bearing is configured on the inner arm. The first torsion spring is disposed between the outer arm and the inner arm. A first end is engaged to the connecting arm and is restrained from outward movement by the outer arm and restrained from inward movement by the outwardly extending tab. A second end is restrained by the outwardly extending protrusion.
    Type: Application
    Filed: February 1, 2018
    Publication date: June 7, 2018
    Applicant: Eaton Corporation
    Inventors: Matthew Vance, Guruprasath Alagarsamy, James E. McCarthy, JR.
  • Publication number: 20180156078
    Abstract: An engine roller lifter for use in a valve train of an internal combustion engine and constructed in accordance to another example of the present disclosure includes a body having an outer peripheral surface configured for sliding movement in a bore provided in the engine. The bore is supplied by an oil passage communicating therewith. The body can define a transverse passage. A groove can be formed around the body and inset from the outer peripheral surface. A connecting channel can be formed in the body and inset from the outer peripheral surface, the connecting channel fluidly connects the groove and the transverse passage. A roller bearing can be rotatably mounted to the body and configured for rolling contact with an engine camshaft. Oil received at the groove from the bore flows along the connecting channel, into the transverse passage and onto the roller bearing.
    Type: Application
    Filed: November 22, 2017
    Publication date: June 7, 2018
    Applicant: Eaton Corporation
    Inventors: Leighton Roberts, Douglas J. Nielsen, James E. McCarthy, JR.
  • Publication number: 20180119584
    Abstract: A switching rocker arm constructed in accordance to one example of the present disclosure includes an outer arm, an inner arm, a latch, a roller, a first lost motion spring and a second lost motion spring. The outer arm has a first outer side arm, a second outer side arm, an outer arm first end and an outer arm second end. The first outer side arm has a first leg retaining tab. The second outer side arm has a second leg retaining tab. The inner arm is pivotally secured to the outer arm and has a latch bore, a first inner side arm, a second inner side arm, an inner arm first end and an inner arm second end. The inner arm first end has a first finger, a second finer, a first hub and a second hub.
    Type: Application
    Filed: December 28, 2017
    Publication date: May 3, 2018
    Applicant: Eaton Corporation
    Inventors: Matthew Vance, James E. McCarthy, JR., Guruprasath Alagarsamy
  • Publication number: 20180106204
    Abstract: Air to fuel ratio management comprises sensing a power output request for the engine and determining a fuel-efficient air to fuel ratio. A current air to fuel ratio is sensed in one or both of an intake manifold and an exhaust manifold connected to the engine. An air to fuel ratio adjustment is determined based on the fuel-efficient air to fuel ratio and based on the current air to fuel ratio. An in-cylinder exhaust gas recirculation technique is selected. The in-cylinder exhaust gas recirculation technique adjusts an oxygen and particulate content of exhaust gas resulting from combustion. A number of cylinders of the multiple-cylinder engine are selected to implement the in-cylinder exhaust gas recirculation technique. The intake valves and the exhaust valves are controlled to adjust the oxygen and particulate content of the exhaust gas by applying a second compression stroke of the respective reciprocating pistons to the exhaust gas.
    Type: Application
    Filed: January 19, 2017
    Publication date: April 19, 2018
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Douglas Nielsen
  • Publication number: 20180023424
    Abstract: A valve train assembly configured to selectively open and close intake and exhaust valves associated with cylinders of an internal combustion engine comprises an intake rocker arm assembly, an intake cam assembly, a first axial shifting cam assembly and a second axial shifting cam assembly. The intake rocker arm assembly can have a plurality of intake rocker arms. The intake cam assembly can be associated with each of the cylinders and can have three distinct cam profiles including a first cam profile, a second cam profile and a third cam profile. The first axial shifting cam assembly can operate independently from the second axial shifting cam assembly to provide three distinct valve lift profiles on the first grouping of cylinders and three distinct valve lift profiles on the second grouping of cylinders.
    Type: Application
    Filed: October 2, 2017
    Publication date: January 25, 2018
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Philip William Wetzel
  • Publication number: 20180003088
    Abstract: An exhaust valve rocker arm assembly includes an exhaust rocker arm and a valve bridge operably associated with the rocker arm. The valve bridge includes a main body and a lever rotatably coupled to the main body. The main body is configured to engage the first exhaust valve, and the lever is configured to engage the second exhaust valve.
    Type: Application
    Filed: July 20, 2017
    Publication date: January 4, 2018
    Applicant: Eaton Corporation
    Inventors: Douglas J. Nielsen, James E. McCarthy, JR.
  • Publication number: 20170321575
    Abstract: A valve train assembly includes a rocker arm assembly, and axial shifting cam assembly, and a lost motion device. The axial shifting cam assembly is movable between a first axial position and a second axial position on a camshaft, the cam assembly having a first cam having a first lobe, and a second cam having a second lobe. The first and second lobes are configured to each selectively engage the rocker arm assembly to respectively perform a first and a second discrete valve lift event. The lost motion device is operably associated with the rocker arm assembly and configured to perform a third discrete valve lift event, distinct from the first and second valve lift events.
    Type: Application
    Filed: July 27, 2017
    Publication date: November 9, 2017
    Applicant: Eaton Corporation
    Inventors: Philip William Wetzel, Douglas J. Nielsen, James E. McCarthy, JR.
  • Publication number: 20170306809
    Abstract: A rocker arm assembly includes an outer arm having a first outer side arm and a second outer side arm, each of the first and second outer side arms having a low lift lobe contacting surface, an inner arm having a high lift lobe contacting surface and disposed between the first and second outer side arms, the inner arm having a first end and a second end operably associated with a lash adjuster and defining a latch bore, and a latch assembly arranged at least partially within the latch bore. The latch assembly is movable between a first configuration and a second configuration. In the first configuration, the latch assembly engages the outer arm such that the outer arm rotates with the inner arm, and in the second configuration, the latch assembly disengages the outer arm such that the outer arm rotates independently from the inner arm.
    Type: Application
    Filed: July 13, 2017
    Publication date: October 26, 2017
    Applicant: Eaton Corporation
    Inventors: James E. McCarthy, JR., Matthew Vance
  • Publication number: 20170306810
    Abstract: An engine roller lifter for use in a valve train of an internal combustion engine includes a body, an anti-rotation device and a clip. The body can have an outer peripheral surface configured for sliding movement in a bore provided in the engine. The body can define a receiving channel formed in the outer peripheral surface. The body can further define a slot formed at the receiving channel. The anti-rotation device can include a guide plug received in the receiving channel of the body. The guide plug can extend outwardly from the outer peripheral surface of the body. The guide plug can be configured to locate into a bore slot defined in a cylinder head of the internal combustion engine. The clip can be received by the slot and captured the guide plug in the receiving channel.
    Type: Application
    Filed: July 13, 2017
    Publication date: October 26, 2017
    Inventors: Douglas J. Nielsen, Anthony Leon Spoor, Robert D. Hogan, James E. McCarthy, JR.
  • Publication number: 20170248073
    Abstract: A modified rocker assembly having an offset end is designed for engine heads having an obstruction preventing use of a symmetric switching rocker arm. The modified rocker assembly has an obstructed side and a non-obstructed side and has an outer structure with a first end, and an inner rocker structure fitting within the outer structure, the inner structure also having a first end. The modified rocker assembly has an axle pivotally connecting the first ends of inner structure to the outer structure, such that the inner structure pivots within the outer structure around the axle. At least one torsion spring on one side of the axle rotationally biases the inner structure relative to the outer structure. The outer structure is offset on the obstructed side as it extends from the second end toward the first end, creating the first offset portion to provide additional clearance on the obstructed side.
    Type: Application
    Filed: April 11, 2017
    Publication date: August 31, 2017
    Inventor: James E. McCarthy
  • Patent number: 9702279
    Abstract: A system for controlling variable valve actuation in an automobile engine. A first cam has a first lift profile and a second cam has a second lift profile. A rocker arm assembly engages the cams having a first arm for riding on the first cam, and a second arm for riding on the second cam. The second arm has an activatable latch capable of securing the second arm to the first arm when latched. When the first arm is secured to the second arm, the rocker arm assembly achieves a first lift profile and when the first arm is not secured to the second arm, the rocker arm assembly achieves a second lift profile. A non-contact sensor mounted adjacent the rocker arm assembly is adapted to monitor and create data indicative of whether the first arm is secured to the second arm.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: July 11, 2017
    Assignee: EATON CORPORATION
    Inventors: Austin Robert Zurface, David Gerard Genise, Brian Karl VanDeusen, James E. McCarthy, Jr., Douglas John Nielsen, Mark William Hildebrandt
  • Patent number: 9664075
    Abstract: A modified rocker assembly having an offset end is designed for engine heads having an obstruction preventing use of a symmetric switching rocker arm. The modified rocker assembly has an obstructed side and a non-obstructed side and has an outer structure with a first end, and an inner rocker structure fitting within the outer structure, the inner structure also having a first end. The modified rocker assembly has an axle pivotally connecting the first ends of inner structure to the outer structure, such that the inner structure pivots within the outer structure around the axle. At least one torsion spring on one side of the axle rotationally biases the inner structure relative to the outer structure. The outer structure is offset on the obstructed side as it extends from the second end toward the first end, creating the first offset portion to provide additional clearance on the obstructed side.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: May 30, 2017
    Assignee: EATON CORPORATION
    Inventor: James E. McCarthy, Jr.
  • Publication number: 20160230619
    Abstract: A modified rocker assembly having an offset end is designed for engine heads having an obstruction preventing use of a symmetric switching rocker arm. The modified rocker assembly has an obstructed side and a non-obstructed side and has an outer structure with a first end, and an inner rocker structure fitting within the outer structure, the inner structure also having a first end. The modified rocker assembly has an axle pivotally connecting the first ends of inner structure to the outer structure, such that the inner structure pivots within the outer structure around the axle. At least one torsion spring on one side of the axle rotationally biases the inner structure relative to the outer structure. The outer structure is offset on the obstructed side as it extends from the second end toward the first end, creating the first offset portion to provide additional clearance on the obstructed side.
    Type: Application
    Filed: October 6, 2015
    Publication date: August 11, 2016
    Inventor: James E. McCarthy, JR.