Patents by Inventor James E. McCarthy

James E. McCarthy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210180475
    Abstract: A valve train assembly includes at least a number of exhaust valves; at least one camshaft with at least a pair of a primary lift cam and an engine brake lift cam. A number of rocker arms each include a cam follower for following one of the primary lift cam and the engine brake lift cam. One rocker arm includes a cam follower following an engine brake lift cam. The rocker arm is provided with an engine brake capsule. Various biasing assemblies are disclosed that cooperate with one of the rocker arms of which the cam follower follows an engine brake lift cam to accommodate mechanical lash.
    Type: Application
    Filed: January 5, 2021
    Publication date: June 17, 2021
    Applicant: Eaton Intelligent Power Limited
    Inventors: Fabiano Contarin, Nicola Andrisani, Eric Yankovic, Mark VanWingerden, Matthew Vance, James E. McCarthy, JR., Michael Guzak
  • Publication number: 20210148258
    Abstract: A method of providing a rocker arm set for a valvetrain includes providing a first rocker arm configured as a switching rocker arm for a first intake valve, and providing a second rocker arm configured as a fixed rocker arm for a second intake valve, the second rocker arm operating in a normal Otto cycle mode. The first rocker arm operates in a late intake valve closing (LIVC) mode where the first rocker arm is configured to close the first intake valve later than the second intake valve.
    Type: Application
    Filed: January 12, 2021
    Publication date: May 20, 2021
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, JR., Edwin Scott Brownell, Nikhil Saggam, Susheel Dharmadhikari
  • Patent number: 10995637
    Abstract: A rocker arm can comprise a forked outer arm assembly and a T-shaped inner arm assembly comprising an inner arm body comprising a valve side, a latch side, a bearing hole on the valve side, and a latch body on the latch side, the latch body comprising inner arm extensions extending away from the latch body. A pivot axle can connect the outer arm assembly to the inner arm assembly so that the inner arm assembly is configured to pivot with respect to the outer arm assembly. A latch assembly can comprise a latch configured to selectively extend to and retract from a latch seat on the latch body to selectively lock the inner arm assembly with respect to the outer arm assembly or unlock the inner arm assembly to pivot within the outer arm assembly.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: May 4, 2021
    Assignee: Eaton Intelligent Power Limited
    Inventors: Santosh Patil, Matthew A. Vance, Dale A. Stretch, James E. McCarthy, Jr.
  • Patent number: 10968788
    Abstract: A roller-lifter assembly for a cam-actuated engine, comprising a two-part roller lifter (10, 13, 16) comprising a pump actuator main body, a receiving portion extending from the main body (160, 161, 162, 163 164), and a cam follower comprising a roller assembly (31) or a flat tappet integrated to the main body and configured to follow a rotating cam of a cam-actuated (32) engine. A hydraulically-actuated capsule (200, 202, 203, 204, 205) is fitted to the receiving portion of the pump actuator, the capsule configured to rotate with respect to the pump actuator (100, 101, 102, 103, 104).
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: April 6, 2021
    Assignee: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, Jr., Leighton Roberts, Ryan Krieger
  • Patent number: 10941680
    Abstract: A method of providing a rocker arm set for a valvetrain includes providing a first rocker arm configured as a switching rocker arm for a first intake valve, and providing a second rocker arm configured as a fixed rocker arm for a second intake valve, the second rocker arm operating in a normal Otto cycle mode. The first rocker arm operates in a late intake valve closing (LIVC) mode where the first rocker arm is configured to close the first intake valve later than the second intake valve.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: March 9, 2021
    Assignee: Eaton Corporation
    Inventors: James E. McCarthy, Jr., Edwin Scott Brownell, Nikhil Saggam, Susheel Dharmadhikari
  • Patent number: 10927724
    Abstract: A valve train assembly includes a first exhaust valve, a second exhaust valve, and a valve bridge including a main body and a lever rotatably coupled to the main body, the main body configured to engage the first exhaust valve, and the lever configured to engage the second exhaust valve. An exhaust valve rocker arm assembly is configured to selectively open the first and second exhaust valves, the exhaust valve rocker arm assembly including an exhaust valve rocker arm with a hydraulic lash adjuster (HLA) assembly coupled thereto, the HLA assembly in contact with the valve bridge main body. An engine brake rocker arm assembly is configured to selectively open the second exhaust valve and including an engine brake rocker arm with a combined HLA and added motion capsule coupled thereto. The combined HLA and added motion capsule is configured to selectively engage and rotate the lever.
    Type: Grant
    Filed: October 8, 2018
    Date of Patent: February 23, 2021
    Assignee: Eaton Corporation
    Inventors: Douglas J. Nielsen, James E. McCarthy, Jr., Kshamta Bishnoi, Kiran Bairy, Majo Cecur
  • Publication number: 20210047947
    Abstract: A rocker arm assembly comprises a first arm, a second arm, and a latch assembly. The first arm comprises a main cam interface end, a body comprising a shaft port configured to pivot on a rocker shaft, and a valve end configured to lift and lower when the main cam interface end is acted on by a cam lobe. The second arm is overlaid on the first arm. The second arm comprises a secondary cam interface end, a latch lip end, and a shell connecting the latch lip end and the secondary cam interface end. The shell is configured to pivot relative to the first arm. The latch assembly is mounted to the body. The latch assembly is configured to selectively latch and unlatch the first arm with respect to the second arm.
    Type: Application
    Filed: November 12, 2018
    Publication date: February 18, 2021
    Applicant: Eaton Intelligent Power Limited
    Inventors: Mark Van Wingerden, Kalen R. Vos, James E. McCarthy, JR.
  • Publication number: 20210040870
    Abstract: A rocker arm assembly constructed in accordance to one example of the present disclosure includes an outer rocker arm and an inner rocker arm. The outer rocker arm has a first roller configuration that rotates around a first axis. The inner rocker arm has a second roller configuration that rotates around a second axis. The inner rocker arm is configured to move between a latched and unlatched position relative to the outer rocker arm. One of the first and second axes is positioned for alignment over an engine valve. The other of the first and second axes is offset from the engine valve.
    Type: Application
    Filed: October 26, 2020
    Publication date: February 11, 2021
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, JR., Dale Arden Stretch
  • Patent number: 10907514
    Abstract: A valve train assembly includes at least a number of exhaust valves; at least one camshaft with at least a pair of a primary lift cam and an engine brake lift cam. A number of rocker arms each include a cam follower for following one of the primary lift cam and the engine brake lift cam. One rocker arm includes a cam follower following an engine brake lift cam. The rocker arm is provided with an engine brake capsule. Various biasing assemblies are disclosed that cooperate with one of the rocker arms of which the cam follower follows an engine brake lift cam to accommodate mechanical lash.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: February 2, 2021
    Assignee: Eaton Intelligent Power Limited
    Inventors: Fabiano Contarin, Nicola Andrisani, Eric Yankovic, Mark VanWingerden, Matthew Vance, James E. McCarthy, Jr., Michael Guzak
  • Publication number: 20210017922
    Abstract: A system and method for improving the functioning of a turbocharged diesel engine equipped with a cylinder deactivation system includes detecting when the turbocharged diesel engine is at risk of compressor surge, and then delaying the implementation of the cylinder deactivation. The delay may be a set period of time, or it may be determined by performing a set of instructions effective for estimating changes in intake manifold pressures over time if cylinders are deactivated, and then comparing the intake manifold pressure estimates to acceptable intake manifold pressure information. A formula for performing the required estimates is provided.
    Type: Application
    Filed: August 24, 2020
    Publication date: January 21, 2021
    Inventors: Alexander H. Taylor, Troy E. Odstrcil, Gregory M. Shaver, James E. McCarthy, JR.
  • Publication number: 20210010394
    Abstract: A rocker arm can comprise a forked outer arm assembly and a T-shaped inner arm assembly comprising an inner arm body comprising a valve side, a latch side, a bearing hole on the valve side, and a latch body on the latch side, the latch body comprising inner arm extensions extending away from the latch body. A pivot axle can connect the outer arm assembly to the inner arm assembly so that the inner arm assembly is configured to pivot with respect to the outer arm assembly. A latch assembly can comprise a latch configured to selectively extend to and retract from a latch seat on the latch body to selectively lock the inner arm assembly with respect to the outer arm assembly or unlock the inner arm assembly to pivot within the outer arm assembly.
    Type: Application
    Filed: July 10, 2018
    Publication date: January 14, 2021
    Applicant: Eaton Intelligent Power Limited
    Inventors: Santosh Patil, Matthew A. Vance, Dale A. Stretch, James E. McCarthy, JR.
  • Patent number: 10858963
    Abstract: An exhaust valve rocker arm assembly selectively opening first and second exhaust valves includes an exhaust rocker arm, an engagement capsule, a valve bridge operably associated with the rocker arm and including a main body, and a hydraulic actuator assembly disposed at least partially within an aperture formed within the main body. The hydraulic actuator assembly includes a first piston body and a second piston body disposed at least partially within the aperture formed in the main body. The exhaust rocker arm is configured to engage the valve bridge main body to engage the first exhaust valve, and the engagement capsule is configured to engage the hydraulic actuator to engage the second exhaust valve.
    Type: Grant
    Filed: October 9, 2019
    Date of Patent: December 8, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: Douglas J. Nielsen, James E. McCarthy, Jr.
  • Patent number: 10815839
    Abstract: A rocker arm assembly constructed in accordance to one example of the present disclosure includes an outer rocker arm, a first inner rocker arm, and a second inner rocker arm. The first inner rocker arm is configured to move between a latched and unlatched position relative to the outer rocker arm. The second inner rocker arm is configured to move between a latched and unlatch position relative to the outer rocker arm. The rocker arm assembly provides at least three distinct lift profiles including (i) a first lift profile when the first inner rocker arm is latched and the second inner rocker arm is unlatched, (ii) a second lift profile when the second inner rocker arm is latched and the first inner rocker arm is unlatched, and (iii) a third lift profile when both the first and second inner rocker arms are unlatched.
    Type: Grant
    Filed: February 25, 2019
    Date of Patent: October 27, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, Jr., Dale Arden Stretch
  • Publication number: 20200325800
    Abstract: A roller-lifter assembly for a cam-actuated engine, comprising a two-part roller lifter (10, 13, 16) comprising a pump actuator main body, a receiving portion extending from the main body (160, 161, 162, 163 164), and a cam follower comprising a roller assembly (31) or a flat tappet integrated to the main body and configured to follow a rotating cam of a cam-actuated (32) engine. A hydraulically-actuated capsule (200, 202, 203, 204, 205) is fitted to the receiving portion of the pump actuator, the capsule configured to rotate with respect to the pump actuator (100, 101, 102, 103, 104).
    Type: Application
    Filed: January 31, 2019
    Publication date: October 15, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, Jr., Leighton Roberts, Ryan Krieger
  • Patent number: 10801430
    Abstract: Air to fuel ratio management comprises sensing a power output request for the engine and determining a fuel-efficient air to fuel ratio. A current air to fuel ratio is sensed in one or both of an intake manifold and an exhaust manifold connected to the engine. An air to fuel ratio adjustment is determined based on the fuel-efficient air to fuel ratio and based on the current air to fuel ratio. An in-cylinder exhaust gas recirculation technique is selected. The in-cylinder exhaust gas recirculation technique adjusts an oxygen and particulate content of exhaust gas resulting from combustion. A number of cylinders of the multiple-cylinder engine are selected to implement the in-cylinder exhaust gas recirculation technique. The intake valves and the exhaust valves are controlled to adjust the oxygen and particulate content of the exhaust gas by applying a second compression stroke of the respective reciprocating pistons to the exhaust gas.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: October 13, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, Jr., Douglas Nielsen
  • Patent number: 10774694
    Abstract: A valve train assembly includes an intake rocker arm, an exhaust rocker arm, a carrier configured to couple to a cylinder block and operably associated with the intake rocker arm and the exhaust rocker arm, the carrier including a first aperture, and a cylinder deactivation (CDA) capsule disposed within the first aperture. The CDA capsule is configured to move between a latched condition that transfers motion from a push rod to one of the intake rocker arm and the exhaust rocker arm, and an unlatched condition that absorbs motion from the push rod and does not transfer the motion to the intake rocker arm or the exhaust rocker arm.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: September 15, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: Mark VanWingerden, Douglas Nielsen, James E. McCarthy, Jr.
  • Publication number: 20200224559
    Abstract: A combined exhaust and engine brake rocker arm assembly configured to selectively open first and second exhaust valves, includes a rocker arm body, an exhaust rocker arm assembly formed in the rocker arm body, and an engine brake rocker arm assembly formed in the rocker arm body and configured to operate in a collapse mode and a rigid mode. The exhaust rocker arm assembly is configured to selectively engage a valve bridge to open the first and second exhaust valves, and the engine brake rocker arm assembly is configured to selectively engage the valve bridge to open only the first exhaust valve.
    Type: Application
    Filed: March 27, 2020
    Publication date: July 16, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen, Kshamta Bishnoi
  • Publication number: 20200208546
    Abstract: A system and method of controlling a cylinder deactivation mechanism can comprise executing a valve lift event configured to lift a valve via a rocker arm. The rocker arm can be configured with a controllable latch in a latched condition, wherein the controllable latch is configured with an edge that is clamped in a recess in the rocker arm during the valve lift event, a clamp force supplied in part by pressure from the valve lift event. A deactivation signal can be sent to select the unlatched condition to collapse the controllable latch from the recess while the controllable latch is configured in the valve lift event with the edge clamped in the recess. A subsequent valve lift event can have actuation deactivated by collapsing the controllable latch from the recess once the valve lift event is complete and the clamp force is removed.
    Type: Application
    Filed: March 11, 2020
    Publication date: July 2, 2020
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventors: James E. McCarthy, JR., Douglas J. Nielsen
  • Patent number: 10690017
    Abstract: A hydraulic lash adjuster (HLA) sleeve configured to be received within a lifter bore of an engine block, includes a cylindrical sleeve having an outer surface defining an outer diameter, and an inner surface defining an inner diameter. The outer diameter is sized for an interference fit with the lifter bore to prevent rotation of the HLA sleeve within the lifter bore. The inner diameter is sized to receive a lifter.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: June 23, 2020
    Assignee: Eaton Intelligent Power Limited
    Inventors: Leon Brown, James E. McCarthy, Jr.
  • Patent number: 10690024
    Abstract: An exhaust valve rocker arm assembly selectively opening first and second exhaust valves. The assembly includes an exhaust rocker arm and a valve bridge operably associated with the rocker arm and including a main body and a lever rotatably coupled to the main body. The main body is configured to engage the first exhaust valve, and the lever is configured to engage the second exhaust valve.
    Type: Grant
    Filed: November 19, 2018
    Date of Patent: June 23, 2020
    Inventors: Mark VanWingerden, Douglas J. Nielsen, Jr., James E. McCarthy, Jr.