Abstract: A rotation device to reorient a workpiece includes a retainer. The retainer accepts the workpiece in an open configuration and retains the workpiece in a closed configuration. The retainer forms two or more ring segments in the closed position. The rotation device includes a base to support the retainer. The base includes a plurality of retainer supports in working relation to the two or more ring segments to enable rotation of the retainer from a first orientation where the first structure contacts the retainer supports to a second orientation where the second structure contacts the retainer supports.

Abstract: Systems and methods for tracking the location of a non-destructive inspection (NDI) scanner using images of a target object acquired by the NDI scanner. The system includes a frame, an NDI scanner supported by the frame, a system configured to enable motorized movement of the frame, and a computer system communicatively coupled to receive sensor data from the NDI scanner and track the location of the NDI scanner. The NDI scanner includes a two-dimensional (2-D) array of sensors. Subsurface depth sensor data is repeatedly (recurrently, continually) acquired by and output from the 2-D sensor array while at different locations on a surface of the target object. The resulting 2-D scan image sequence is fed into an image processing and feature point comparison module that is configured to track the location of the scanner relative to the target object using virtual features visible in the acquired scan images.

Abstract: Systems and methods for tracking the location of a non-destructive inspection (NDI) scanner using scan data converted into images of a target object. Scan images are formed by aggregating successive scan strips acquired using one or two one-dimensional sensor arrays. An image processor constructs and then compares successive partially overlapping scan images that include common features corresponding to respective structural features of the target object. The image processor is further configured to compute a change in location of the NDI scanner relative to a previous location based on the respective positions of those common features in the partially overlapping scan images. This relative physical distance is then added to the previous (old) absolute location estimate to obtain the current (new) absolute location of the NDI scanner.

Abstract: A system for analysis of gaps between modeled parts of an assembly to be produced is provided. The system generates a three-dimensional (3D) visualization environment of 3D models of a plurality of parts in the assembly and performs an analysis of those of the 3D models within a given proximity to each other to determine gaps therebetween, including any non-acceptable gaps with gap distances that exceed an acceptable gap threshold. The system generates, for a non-acceptable gap, an instruction and automatically implements the instruction to correct the non-acceptable gap and confirms that the non-acceptable gap as corrected does not have a gap distance that exceeds the acceptable gap threshold. The system generates an output of a 3D model of the assembly populated with the 3D models and with the non-acceptable gap as corrected for use in connection with production of the assembly.

Abstract: A non-destructive inspection system is presented. The non-destructive inspection system comprises a robotic end effector having an extendable actuator and a flange-mounted roller containing an ultrasonic sensor, the flange-mounted roller connected to the extendable actuator by a pivot connection, the extendable actuator configured to extend the flange-mounted roller until the flange-mounted roller contacts an inspection surface.

Abstract: A method for providing just-in-time access to data for calibrating an augmented reality (AR) device relative to an operation environment and then using the calibration data to register virtual content generated by the AR device with a scene being viewed by a user in the operation environment. An AR device is calibrated by pairing marker identifiers of 2-D markers affixed to objects in a physical environment with 3-D locations of those objects specified in a virtual environment containing 3-D model of those objects and then a marker-to-model location pairing list is generated. The pairing list is used to align displayed virtual 3-D content with an object appearing in the visualized physical environment. A location correction is computed at run-time based on a current AR device-to-marker offset computed from an image of the 2-D marker and the 3-D location of the object retrieved from the pairing list.

Abstract: A system for monitoring processes includes a first compute node and a second compute node. The first compute node includes a process monitor, a status data analyzer, a process monitor checker, and a peer monitor. The process monitor is configured to generate process status data for a first instance of a software application. The status data analyzer is configured to selectively restart the first instance of the software application based on determining that an expected process of the first instance of the software application has stopped running. The process monitor checker is configured to restart the process monitor in response to determining that the process monitor has stopped running. The peer monitor is configured to, in response to determining that a second instance of the software application failed at the second compute node, perform an action based on incomplete tasks associated with the second instance of the software application.

Abstract: A method is provided that includes generating a report template usable to produce a report to convey information about a structural product or one or more of a plurality of parts thereof, rendering for display. A model of the structural product is observed from a home viewpoint. Input is received to navigate the model to a part selected from the plurality of parts, the model at the navigated viewpoint including information for the part selected from the plurality of parts. A command string is generated that includes information specifying the navigated viewpoint. The command string is output to a recorder configured to record the command string on at least one of a physical medium or to an electronic document in which the command string is thereby included, the command string capable of being machine-read to automatically restore the model at the navigated viewpoint.

Abstract: Situational-awareness controllers and methods to increase situational-awareness for an actor associated with a triggering event are described. An example method includes in response to receiving a notification of a triggering event generated by at least one sensor, a computing device accessing information that includes related to an actor associated with the triggering event. The computing device correlates the information to a compilation of historical information by (i) determining whether the actor's location is associated with one or more safety events stored as part of the compilation of historical information and (ii) determining a risk level of the actor based on whether the one or more associated safety events occurred within a predetermined range of time from the time associated with the triggering event. The computing device generates a command based on a result of the correlating and sends the command to at least one controllable device.

Abstract: A multi-configuration massive model system. The system comprises a processor unit and a comparator configured to run on the processor unit, a memory, and a configuration manager. The comparator compares sets of parts for two or more configurations of a vehicle to form a list comprising a group of common parts and a group of unique parts. The memory is configured to store a massive model dataset of the configurations of the vehicle with a list of the group of common parts and the group of unique parts for the configurations of the vehicle. The configuration manager, configured to run on the processor unit, receives input of a selected configuration and performs an action relating to the vehicle using the massive model dataset for the selected configuration of the vehicle with the list of the group of common parts and the groups of unique parts stored in the memory.

Abstract: Apparatus and methods that can be used to stabilize the distal end of an arm (and an end effector attached thereto) of an automated extended-reach tool-equipped assembly. Stabilization is provided by three or more stabilizers, each comprising a stationary part and a movable part. Each stationary part has a fixed location relative to the end effector; each movable part is translatably coupled to a respective stationary part and comprises a contactor disposed at a distal end of the movable part. When the stabilizers are actuated, the contactors are translated toward and into contact with the surface of the workpiece and then locked in place to stabilize the distal end of the arm and the end effector. During tool operation, the stabilizers reduce oscillation of the end effector (and all structure fixedly coupled thereto).

Abstract: An audio instrument includes a component assembly, a pan-tilt mechanism, and one or more processors. The component assembly includes a parabolic reflector, an audio device, and a sensor unit. The audio device is configured to one or more of receive or transmit sound waves via a transducer element disposed within a communication envelope of the parabolic reflector. The sensor unit includes a distance measurement sensor. The pan-tilt mechanism orients the component assembly at independent angular rotations about two orthogonal axes relative to a support platform. The one or more processors are configured to control the pan-tilt mechanism to orient the component assembly such that a central axis of the parabolic reflector is aimed towards a specific three-dimensional location for targeted audio communication between the audio device and a target at the specific three-dimensional location.

Abstract: Apparatus and methods for displaying a three-dimensional model image of a portion of a target object. An imaging device is equipped with an inertial measurement unit (IMU) and a processor configured to execute a three-dimensional (3-D) visualization application. The IMU is used to track movement of the imaging device relative to a known initial location in a frame of reference of the target object. Imaging device position offsets are computed using relative position and orientation information acquired by a dead-reckoning process. The processor is configured to execute an algorithm that combines orientation data from the IMU with walking step information to produce a piecewise linear approximation for relative motion measurement. The resulting relative location data can then be used by the 3-D visualization application to provide an estimated 3-D viewpoint to display a 3-D model of a feature in the imaged area of interest.

Abstract: Systems and methods for measuring the distance to a target object and acquiring three-dimensional coordinates, scale information, and point-to-point distance information for that target object in an environment using a remotely operated cable-suspended platform. The system uses on-board sensors and processing techniques to provide discrete or continuous measurements of the distances between points on a target object or the scale of the target object. The addition of on-board three-dimensional measurement capabilities to cable-suspended platforms enables these systems to acquire three-dimensional position data defined in the coordinate system of the environment, determine distances between objects or between points on the same object. The system can also be used to determine the scale factors of items in images captured by a camera carried by the cable-suspended platform, in the course of performing metrology-related tasks.

Abstract: An improved mechanism for calibrating a local positioning system through the use of passive or retro-reflective markers is described herein. A plurality of imaging targets with the passive or retro-reflective markers may be attached or affixed on a surface of an object. The local positioning system may then capture a first image of the imaging targets in a non-illuminated state and further capture a second image of the imaging targets in an illuminated state. A difference image between the first and second captured images may be computed and then segmented. The local positioning system may then identify the plurality of imaging targets based on the segmented difference image and position itself to extract information. The extracted information may then be used to help calibrate the local positioning system.

Abstract: A dual function non-destructive inspection apparatus comprises a frame structure, a thermographic inspection system, a displacement system, and an ultrasonic inspection system. The frame structure has a channel, a first end, and a second end. The channel extends through the frame structure from the first end to the second end. The thermographic inspection system is associated with the first end of the frame structure. The displacement system is connected to the second end of the frame structure. The ultrasonic inspection system is connected to the displacement system such that the displacement system moves the ultrasonic inspection system relative to the channel of the frame structure.

Abstract: Systems and methods for measuring the distance to a target object and acquiring scale and point-to-point distance information for that target object in an environment using a remotely operated flying platform, such as an unmanned aerial vehicle (UAV). The system uses on-board sensors and processing techniques to provide discrete or continuous measurements of the distances between points on a target object or the scale of the target object. The addition of on-board three-dimensional measurement capabilities to UAVs (or other flying platforms) allows the collection of distance data. Having this capability enables these systems to acquire distances between points on a single object, such as determining the true scale factors of items in images captured by the UAV, in the course of performing metrology-related tasks.

Abstract: Situational-awareness controllers and methods to increase situational-awareness for an actor associated with a triggering event are described. An example method includes in response to receiving a notification of a triggering event generated by at least one sensor, a computing device accessing information that includes related to an actor associated with the triggering event. The computing device correlates the information to a compilation of historical information by (i) determining whether the actor's location is associated with one or more safety events stored as part of the compilation of historical information and (ii) determining a risk level of the actor based on whether the one or more associated safety events occurred within a predetermined range of time from the time associated with the triggering event. The computing device generates a command based on a result of the correlating and sends the command to at least one controllable device.

Abstract: Provided is a nondestructive inspection (“NDI”) system that includes an unmanned aerial vehicle (“UAV”) comprising a body structure and at least one support arm. The support arm includes a first arm portion having a first end coupled to the body structure and a second end coupled to a second arm portion. The second arm portion includes a first end coupled to the second end of the first arm portion and a second end coupled to an NDI scanning device. The support arm also includes a compliant member disposed between the first arm portion and the second arm portion. The NDI scanning device includes one or more NDI sensors.

Abstract: Systems and methods for increasing situational awareness for a tool operator and an individual approaching a working field of the tool are described. An example method includes activating a first device, where the first device has a working field and has au operational path configured to intersect a barrier. A proximity sensor of the second device then detects a presence of an object in a sensor zone of the second device. The second device transmits a wireless signal to the first device indicating the presence of the object in the sensor zone of the second device. Then at least one of the first device and the second device issues a first alert indicating the presence of the object in the sensor zone of the second device.