Abstract: An ultrasonic instrument includes a housing, an ultrasonic transducer support by the housing, and an integrated usage indicator. The housing is configured to removably connect to a shaft assembly. The ultrasonic transducer is configured to be acoustically connected to a waveguide and operated a predetermined number of use cycles. The integrated usage indicator is operatively connected to the housing and includes a used state indicator. The used state indicator is configured to indicate to a clinician in a used state when the ultrasonic transducer has been operated at least the predetermined number of use cycles for limiting usage of the ultrasonic transducer to the predetermined number of use cycles.

Abstract: An apparatus comprises an end effector, an elongate shaft, and a handle assembly. The shaft includes an articulation section that is operable to deflect the end effector away from the longitudinal axis of the shaft. The handle assembly includes a rotary member positioned within an intermediate section of the handle assembly. The rotary member is rotatable about an axis that is parallel to the longitudinal axis of the shaft. The rotary member is operable to control the articulation section of the shaft. The rotary member may include opposing thread sections that simultaneously drive lead screws in opposite longitudinal directions, to thereby control the articulation section. The shaft may be rotatable relative to the handle assembly, and the apparatus may selectively lock or resist such rotation based on the articulation state of the articulation section.

Abstract: Various exemplary methods and devices for actuating surgical instruments are provided. In general, a surgical device can include one or more actuation shafts configured to facilitate actuation of the device. In an exemplary embodiment, the device can include four actuation shafts, two actuation shafts to facilitate articulation of the device, one actuation shaft to facilitate opening and closing of jaws at a distal end of the device, and one actuation shaft to facilitate moving a cutting element of the device. In an exemplary embodiment, each of the one or more actuation shafts can include a distal elongate member and a proximal elongate member having a proximal end attached to a distal end of the distal elongate member. The proximal elongate member can be rigid, and the distal elongate member can be flexible.

Abstract: Methods and devices are provided for retracting a cutting assembly in the event of a failure on a motorized electrosurgical device. For example, a surgical device is provided with a handle that has an elongate shaft assembly with first and second jaws for engaging tissue. A cutting assembly is included in the surgical device that cuts tissue engaged between the first and second jaws. The surgical device also includes a drive shaft that extends from the handle through the elongate shaft and moves the cutting assembly relative to the first and second jaws, and a motorized gear assembly that causes movement of the drive shaft. In an exemplary embodiment, the elongate shaft assembly is detachable from the handle such that, when detached, the drive shaft can be manually retracted relative to the elongate shaft to retract the cutting assembly from to the first and second jaws.

Abstract: A surgical instrument includes an ultrasonic transducer, a shaft extending distally along a shaft axis, a waveguide acoustically coupled with the ultrasonic transducer and extending distally through the shaft, and an end effector at a distal end of the shaft. The end effector includes an ultrasonic blade acoustically coupled with the waveguide. A nodal support element is arranged within a distal portion of the shaft and encircles the waveguide at a distal-most acoustic node of the waveguide. The nodal support element includes a support portion aligned with the distal-most acoustic node, and a sealing portion extending axially from the support portion. The support portion engages an inner surface of the shaft and is configured to support the waveguide in coaxial alignment with the shaft axis. The sealing portion sealingly engages the inner surface of the shaft and is configured to prevent proximal ingress of fluid through the shaft.

Abstract: A surgical instrument includes a shaft, an ultrasonic transducer, a waveguide, and an end effector at a distal end of the shaft. The end effector includes an ultrasonic blade acoustically coupled with the waveguide, a clamp arm movable relative to the ultrasonic blade, a first RF electrode provided by the clamp arm, and a second RF electrode provided by the ultrasonic blade. The first RF electrode is electrically coupled with a first RF electrical path of the instrument, and the second RF electrode is electrically coupled with a second RF electrical path of the instrument. The RF electrodes are operable to seal tissue with bipolar RF energy. An electrically insulative layer is provided on at least a portion of at least one of the ultrasonic blade, the waveguide, the shaft, or the clamp arm, and is configured to prevent shorting between the first and second RF electrical paths.

Abstract: A surgical instrument includes an ultrasonic transducer, a distally extending shaft, and an end effector at a distal end of the shaft. The end effector includes an ultrasonic blade and a clamp arm. The ultrasonic blade includes an upper treatment side, a lower treatment side, a first lateral side, and a second lateral side. The clamp arm is movable relative to the ultrasonic blade for clamping tissue therebetween, and it provides an RF electrode operable to seal tissue with RF energy. The RF electrode includes first and second electrode side portions. The first electrode side portion is spaced laterally outward from the first lateral side of the ultrasonic blade by a first lateral gap distance. The second electrode side portion spaced from the first electrode side portion and is spaced laterally outward from the second lateral side of the ultrasonic blade by a second lateral gap distance.

Abstract: A surgical instrument includes a body, a shaft assembly rotatable relative to the body, and an end effector at a distal end of the shaft assembly and having an RF electrode operable to seal tissue with RF energy. An electrical contact assembly is arranged proximally of the end effector and is configured to electrically couple the RF electrode with an RF energy source. The electrical contact assembly includes a first electrical contact secured to the body and a second electrical contact secured to the shaft assembly. The first contact is configured to electrically couple with the RF energy source. The second contact is electrically coupled with the RF electrode and the first contact, and is configured to rotate with the shaft assembly relative to the first contact. The first and second electrical contacts are configured to remain electrically coupled throughout rotation of the shaft assembly relative to the body.

Abstract: Methods and devices are provided for retracting a cutting assembly in the event of a failure on a motorized electrosurgical device. As an example, a surgical device is provided that includes a handle portion with an elongate shaft extending distally that has first and second jaws configured to engage tissue therebetween. A cutting assembly cuts tissue engaged between the first and second jaws. A drive shaft extends from the handle through the elongate shaft and moves the cutting assembly. A motorized gear assembly moves the drive shaft. The drive shaft is movable between a first position in which the drive shaft is engaged with the motorized gear assembly such that actuation of the motorized gear assembly drives the drive shaft, and a second position in which the drive shaft is disengaged from the motorized gear assembly such that the drive shaft can move independent of the gear assembly.

Abstract: A surgical instrument includes an instrument body, an ultrasonic transducer assembly, and a slip lock having a lock member configured to move between unlocked and locked positions and an arrester. The transducer assembly is rotatably mounted along a longitudinal axis within the body such that the transducer assembly is configured to selectively rotate. The arrester has a catch portion and a deflectable portion, which is configured to deflect relative to the transducer assembly. The catch portion is configured to seize the transducer assembly and selectively inhibit rotation for rotatably coupling with the acoustic waveguide up to a predetermined torque. The deflectable portion is configured to deflect relative to the transducer assembly upon receiving a torque greater than the predetermined torque. Accordingly, the catch portion releases the transducer assembly to slip relative to the catch portion for limiting coupling of the transducer assembly with the acoustic waveguide to the predetermined torque.

Abstract: A surgical instrument includes an end effector, a shaft assembly, and a torque wrench integrally connected with the shaft assembly. The shaft assembly has an acoustic waveguide extending therethrough and the end effector projects distally from the shaft assembly. The acoustic waveguide has a proximal end portion configured to rotatably couple with an ultrasonic transducer assembly. The torque wrench is configured to transmit torque applied to the acoustic waveguide up to a predetermined torque. A portion of the torque wrench is configured to deflect upon receipt of torque greater than the predetermined torque. Accordingly, the portion of the torque wrench slips relative to the acoustic waveguide for limiting coupling of the acoustic waveguide to the ultrasonic transducer assembly to the predetermined torque.

Abstract: A surgical instrument, has an end effector that includes an ultrasonic blade, and a clamp arm that moves relative to the ultrasonic blade from an opened position toward an intermediate position and a closed position. The clamp arm is offset from the ultrasonic blade to define a predetermined gap in the intermediate position between the opened position and the closed position. A clamp arm actuator connects to the clamp arm and moves from an opened configuration to a closed configuration to direct the clamp arm from the opened position toward the intermediate position and the closed position. A spacer connects with the clamp arm to inhibit movement of the clamp arm from the intermediate position toward the closed position for maintaining the predetermined gap between the clamp arm and the ultrasonic blade.

Abstract: A suture needle driving instrument comprises a shaft and an end effector. The end effector is located at the distal end of the shaft and includes a pair of grasping arms. Each grasping arm comprises a respective pair of jaws. Each pair of jaws is operable to cooperate to grasp and release a suture needle. Each jaw has a needle grasping member operable to align a suture needle along a predetermined arc path. The end effector is further operable to pass the needle from one arm to the other arm during a suturing procedure. The instrument may be used through a trocar during minimally invasive surgery.

Abstract: Various ultrasonic surgical instruments are disclosed. At least one disclosed surgical instrument includes a waveguide including a blade and a transducer base plate. The transducer base plate coupled to the waveguide to define a joint at an interface between the waveguide and the transducer base plate. The transducer base plate including first and second sides defining corresponding first and second flat faces configured to receive first and second piezoelectric elements. The first and second piezoelectric elements are configured to operate in a D31 mode.

Abstract: An electrosurgical device includes a body, an end effector, a cutting member, and a shaft. The end effector comprises a pair of jaws and at least one electrode that is operable to deliver RF energy to tissue clamped between the jaws. The cutting member is operable to cut tissue clamped between the jaws. The shaft includes an articulation section that is operable to selectively position the end effector at non-parallel positions relative to the longitudinal axis of the shaft. The body includes a controller operable to selectively actuate the articulation section. The controller may include a rotary knob, a pivoting knob, or a pivoting fin, among other things. An electrical coupling may contact a conductive moving member along at least two axes. A resiliently biased lever may assist a trigger in returning from an actuated position to a home position.

Abstract: Methods and devices for controlling motorized surgical devices are provided. In general, the methods and devices can allow a surgical device to grasp and cut tissue. In some embodiments, the device's motor can begin providing power for grasping and/or cutting tissue in response to an output from the device's sensor, the device can adjust power provided by the motor based on whether the device is clamping tissue or is being fired, the device can adjust an amount of power provided by the motor based on an amount of user-applied force to the device's actuator and/or can control drive direction of the motor based on the amount of the force, the device can maintain a force applied to the device, the device can self-shift the motor, and/or the device can adjust an amount of power provided to the device's end effector based on a degree of the end effector's closure.

Abstract: A surgical needle includes a pair of ends, a mid-region extending between the ends, and at least one grasping feature configured for grasping by a suturing instrument. An end of a suture is secured to the mid-region of the needle in a manner such that the end of the suture defines an oblique angle with at least part of the centerline defined by the mid-region of the needle. The end of the suture may be disposed in a hollow portion of the needle. The grasping feature may include a notch such as a scallop. The suture may be pivotally coupled with the needle via a ball or pin. The needle may have one or more sharp points. The sharp point may include three converging cutting edges, at least two planar surfaces bounded by the three cutting edges, and a rounded surface bounded by two of the three cutting edges.

Abstract: A suture needle driving instrument comprises a shaft and an end effector. The end effector is located at the distal end of the shaft and includes a pair of needle grasping arms. Each grasping arm extends along a respective arm axis. The grasping arms are operable to drive a suture needle along a rotational path about an axis, such as one of the arm axes, that is offset from the central longitudinal axis of the shaft. The rotational path may be perpendicular to the axis of the shaft. A needle driven by the end effector may have an arc radius that is greater than the radius of the shaft. At least one of the needle grasping arms may include a dogleg feature positioning a distal portion of the grasping arm outside the radius of the shaft. The instrument may be used through a trocar during minimally invasive surgery.

Abstract: An apparatus includes a body, a shaft assembly, and an end effector. The end effector includes an ultrasonic blade and a clamp arm assembly. The ultrasonic blade is in acoustic communication with an acoustic waveguide of the shaft assembly. The clamp arm assembly is pivotable toward and away from the ultrasonic blade. The clamp arm assembly includes a first electrode and a second electrode. The first and second electrodes are operable to cooperate to apply bipolar RF energy to tissue.

Abstract: An apparatus includes a body, a shaft assembly, and an end effector. The end effector includes an ultrasonic blade and a clamp arm assembly. The ultrasonic blade is in acoustic communication with an acoustic waveguide of the shaft assembly. The clamp arm assembly is pivotable toward and away from the ultrasonic blade. The clamp arm assembly includes a clamp pad and an electrode. The clamp pad is configured to compress tissue against the ultrasonic blade. The clamp pad has a proximal end, a distal end, and a pair of lateral sides extending from the proximal end to the distal end. The electrode is operable to apply RF energy to tissue. The electrode extends along both lateral sides of the clamp pad. The electrode further extends around the distal end of the clamp pad.