Abstract: Various embodiments are directed toward systems and method for manufacturing low cost passive waveguide components. For example, various embodiments relate to low cost manufacturing of passive waveguide components, including without limitation, waveguide filters, waveguide diplexers, waveguide multiplexers, waveguide bends, waveguide transitions, waveguide spacers, and an antenna adapter. Some embodiments comprise manufacturing a passive waveguide component by creating a non-conductive structure using a low cost fabrication technology, such as injection molding or three-dimensional (3D) printing, and then forming a conductive layer over the non-conductive structure such that the conductive layer creates an electrical feature of the passive waveguide component.

Abstract: Systems and methods for a filtering wave energy using a rectangular-to-circular waveguide transition are discussed herein. An exemplary system comprises a rectangular-to-circular waveguide transition and a filter card. The rectangular-to-circular waveguide transition may include a front section and a back section opposite the front section, the rectangular-to-circular waveguide transition defining a circular hole extending from the front section of the rectangular-to-circular waveguide transition through the back section, the rectangular-to-circular waveguide transition further having a first arcuate region on the face of the transition, the first arcuate region defining a first cavity extending from the circular hole through the first arcuate region, the rectangular-to-circular waveguide transition also having a second arcuate region defining a second cavity opposite the first cavity, the second cavity extending from the circular hole through the second arcuate region.