Patents by Inventor Jeffrey W. Sleight

Jeffrey W. Sleight has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9337309
    Abstract: An approach to providing a barrier in a vertical field effect transistor with low effective mass channel materials wherein the forming of the barrier includes forming a first source/drain contact on a semiconductor substrate and forming a channel with a first channel layer on the first source/drain contact. The approach further includes forming the barrier on the first channel layer, and a second channel layer on the barrier followed by forming a second source/drain contact on the second channel layer.
    Type: Grant
    Filed: July 17, 2015
    Date of Patent: May 10, 2016
    Assignee: International Business Machines Corporation
    Inventors: Anirban Basu, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 9337255
    Abstract: An approach to providing a barrier in a vertical field effect transistor with low effective mass channel materials wherein the forming of the barrier includes forming a first source/drain contact on a semiconductor substrate and forming a channel with a first channel layer on the first source/drain contact. The approach further includes forming the barrier on the first channel layer, and a second channel layer on the barrier followed by forming a second source/drain contact on the second channel layer.
    Type: Grant
    Filed: November 21, 2014
    Date of Patent: May 10, 2016
    Assignee: International Business Machines Corporation
    Inventors: Anirban Basu, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 9324801
    Abstract: Fin stacks including a silicon germanium alloy portion and a silicon portion are formed on a surface of a substrate. Sacrificial gate structures are then formed straddling each fin stack. Silicon germanium alloy portions that are exposed are oxidized, while silicon germanium alloy portions that are covered by the sacrificial gate structures are not oxidized. A dielectric material having a topmost surface that is coplanar with a topmost surface of each sacrificial gate structure is formed, and thereafter each sacrificial gate structure is removed. Non-oxidized silicon germanium alloy portions are removed suspending silicon portions that were present on each non-oxidized silicon germanium alloy portion. A functional gate structure is then formed around each suspended silicon portion. The oxidized silicon germanium alloy portions remain and provide stress to a channel portion of the suspended silicon portions.
    Type: Grant
    Filed: October 10, 2014
    Date of Patent: April 26, 2016
    Assignee: International Business Machines Corporation
    Inventors: Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Publication number: 20160099338
    Abstract: A method of making a field-effect transistor device includes providing a substrate with a fin stack having: a first sacrificial material layer on the substrate, a first semiconductive material layer on the first sacrificial material layer, and a second sacrificial material layer on the first semiconductive material layer. The method includes inserting a dummy gate having a second thickness, a dummy void, and an outer end that is coplanar to the second face. The method includes inserting a first spacer having a first thickness and a first void, and having an outer end that is coplanar to the first face. The method includes etching the first sacrificial material layer in the second plane and the second sacrificial material layer in the fourth plane. The method includes removing, at least partially, the first spacer. The method also includes inserting a second spacer having the first thickness.
    Type: Application
    Filed: October 3, 2014
    Publication date: April 7, 2016
    Inventors: Josephine B. Chang, Michael A. Guillorn, Gen P. Lauer, Isaac Lauer, Jeffrey W. Sleight
  • Publication number: 20160099329
    Abstract: A semiconductor fin including a vertical stack, from bottom to top, of a second semiconductor material and a first semiconductor material is formed on a substrate. A disposable gate structure straddling the semiconductor fin is formed. A source region and a drain region are formed employing the disposable gate structure as an implantation mask, At least one semiconductor shell layer or a semiconductor cap layer can be formed as an etch stop structure. A planarization dielectric layer is subsequently formed. A gate cavity is formed by removing the disposable gate structure. A portion of the second semiconductor material is removed selective to the first semiconductor material within the gate cavity so that a middle portion of the semiconductor fin becomes suspended over the substrate. A gate dielectric layer and a gate electrode are sequentially formed. The gate electrode laterally surrounds a body region of a fin field effect transistor.
    Type: Application
    Filed: December 14, 2015
    Publication date: April 7, 2016
    Applicant: GLOBALFOUNDRIES INC.
    Inventors: Anirban Basu, Guy Cohen, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 9299615
    Abstract: In one aspect, a method of forming a multiple VT device structure includes the steps of: forming an alternating series of channel and barrier layers as a stack having at least one first channel layer, at least one first barrier layer, and at least one second channel layer; defining at least one first and at least one second active area in the stack; selectively removing the at least one first channel/barrier layers from the at least one second active area, such that the at least one first channel layer and the at least one second channel layer are the top-most layers in the stack in the at least one first and the at least one second active areas, respectively, wherein the at least one first barrier layer is configured to confine charge carriers to the at least one first channel layer in the first active area.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: March 29, 2016
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Isaac Lauer, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 9287360
    Abstract: A method for fabricating a III-V nanowire. The method may include providing a semiconductor substrate, which includes an insulator, with a wide-bandgap layer on the top surface of the semiconductor substrate; etching the insulator to suspend the wide-bandgap layer; growing a compositionally-graded channel shell over the wide-bandgap layer; forming a gate structure forming spacers on the sidewalls of the gate structure; and forming a doped raised source drain region adjacent to the spacers.
    Type: Grant
    Filed: January 7, 2015
    Date of Patent: March 15, 2016
    Assignee: International Business Machines Corporation
    Inventors: Anirban Basu, Guy M. Cohen, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 9272233
    Abstract: The disclosure relates generally to nano-filters and methods of forming same, and methods of filtration. The nano-filter includes a substrate and at least one nanowire structure located between an inlet and an outlet. The nanowire structure may include a plurality of vertically stacked horizontal nanowires.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: March 1, 2016
    Assignee: International Business Machines Corporation
    Inventors: Brent A. Anderson, Andres Bryant, Edward J. Nowak, Jeffrey W. Sleight
  • Publication number: 20160049294
    Abstract: In one aspect, a method of forming a wiring layer on a wafer is provided which includes: depositing a HSQ layer onto the wafer; cross-linking a first portion(s) of the HSQ layer using e-beam lithography; depositing a hardmask material onto the HSQ layer; patterning the hardmask using optical lithography, wherein the patterned hardmask covers a second portion(s) of the HSQ layer; patterning the HSQ layer using the patterned hardmask in a manner such that i) the first portion(s) of the HSQ layer remain and ii) the second portion(s) of the HSQ layer covered by the patterned hardmask remain, wherein by way of the patterning step trenches are formed in the HSQ layer; and filling the trenches with a conductive material to form the wiring layer on the wafer.
    Type: Application
    Filed: August 13, 2014
    Publication date: February 18, 2016
    Inventors: Josephine B. Chang, Szu-Lin Cheng, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9263550
    Abstract: A method of fabricating a device is provided which includes selectively implanting one or more dopants into a semiconductor wafer so as to form doped and undoped regions of the wafer; forming fins in the wafer with at least a given one of the fins being formed both from a portion of the doped region of the wafer and from a portion of the undoped region of the wafer; forming dummy gates on the wafer; depositing a filler layer around the dummy gates; removing the dummy gates forming trenches in the filler layer, at least one of which extends down to the undoped portion of the fin and at least another of which extends down to the doped portion of the fin; selectively forming a gate dielectric lining the trenches which extend down to the undoped portion of the fin; and forming replacement gates in the trenches.
    Type: Grant
    Filed: April 17, 2014
    Date of Patent: February 16, 2016
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9263260
    Abstract: A semiconductor device comprising a suspended semiconductor nanowire inner gate and outer gate. A first epitaxial dielectric layer surrounds a nanowire inner gate. The first epitaxial dielectric layer is surrounded by an epitaxial semiconductor channel. The epitaxial semiconductor channel surrounds a second dielectric layer. A gate conductor surrounds the second dielectric layer. The gate conductor is patterned into a gate line and defines a channel region overlapping the gate line. The semiconductor device contains source and drain regions adjacent to the gate line.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: February 16, 2016
    Assignee: International Business Machines Corporation
    Inventors: Anirban Basu, Guy M. Cohen, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 9263276
    Abstract: A transistor is provided that includes a silicon layer with a source region and a drain region, a gate stack disposed on the silicon layer between the source region and the drain region, an L shaped gate encapsulation layer disposed on sidewalls of the gate stack, and a spacer disposed above the horizontal portion of the gate encapsulation layer and adjacent to the vertical portion of the gate encapsulation layer. The gate stack has a first layer of high dielectric constant material, a second layer comprising a metal or metal alloy, and a third layer comprising silicon or polysilicon. The gate encapsulation layer has a vertical portion covering the sidewalls of the first, second, and third layers of the gate stack and a horizontal portion covering a portion of the silicon layer that is adjacent to the gate stack.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: February 16, 2016
    Assignee: International Business Machines Corporation
    Inventors: Renee T. Mo, Wesley C. Natzle, Vijay Narayanan, Jeffrey W. Sleight
  • Patent number: 9252018
    Abstract: A transistor is provided that includes a silicon layer with a source region and a drain region, a gate stack disposed on the silicon layer between the source region and the drain region, an L shaped gate encapsulation layer disposed on sidewalls of the gate stack, and a spacer disposed above the horizontal portion of the gate encapsulation layer and adjacent to the vertical portion of the gate encapsulation layer. The gate stack has a first layer of high dielectric constant material, a second layer comprising a metal or metal alloy, and a third layer comprising silicon or polysilicon. The gate encapsulation layer has a vertical portion covering the sidewalls of the first, second, and third layers of the gate stack and a horizontal portion covering a portion of the silicon layer that is adjacent to the gate stack.
    Type: Grant
    Filed: August 10, 2012
    Date of Patent: February 2, 2016
    Assignee: International Business Machines Corporation
    Inventors: Renee T. Mo, Wesley C. Natzle, Vijay Narayanan, Jeffrey W. Sleight
  • Publication number: 20160020138
    Abstract: In one aspect, a method of forming a local interconnect structure includes the steps of: forming a BOX SOI wafer having a fully depleted seed layer between a first BOX layer and a second BOX layer, and an active layer over the second BOX layer; forming at least one STI region in the active layer having an STI oxide; forming at least one trench that extends through the STI oxide and the second BOX layer down to the seed layer, wherein the trench has a footprint and a location such that a portion of the STI oxide remains lining sidewalls of the trench; and growing an epitaxial material in the trench using the seed layer as a template for the growth, wherein the epitaxial material is doped and serves as the local interconnect structure which is buried in the double BOX SOI wafer.
    Type: Application
    Filed: July 18, 2014
    Publication date: January 21, 2016
    Inventors: Josephine B. Chang, Michael A. Guillorn, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9230989
    Abstract: A semiconductor hybrid structure on an SOI substrate. A first portion of the SOI substrate containing a nanowire mesh device and a second portion of the SOI substrate containing a FINFET device. The nanowire mesh device including stacked and spaced apart semiconductor nanowires located on the substrate, each semiconductor nanowire having two end segments in which one of the end segments is connected to a source region and the other end segment is connected to a drain region; and a gate region over at least a portion of the stacked and spaced apart semiconductor nanowires, wherein each source region and each drain region is self-aligned with the gate region. The FINFET device including spaced apart fins on a top semiconductor layer on the second portion of the substrate; and a gate region over at least a portion of the fins.
    Type: Grant
    Filed: March 2, 2014
    Date of Patent: January 5, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Josephine B. Chang, Leland Chang, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 9224866
    Abstract: A semiconductor fin including a vertical stack, from bottom to top, of a second semiconductor material and a first semiconductor material is formed on a substrate. A disposable gate structure straddling the semiconductor fin is formed. A source region and a drain region are formed employing the disposable gate structure as an implantation mask, At least one semiconductor shell layer or a semiconductor cap layer can be formed as an etch stop structure. A planarization dielectric layer is subsequently formed. A gate cavity is formed by removing the disposable gate structure. A portion of the second semiconductor material is removed selective to the first semiconductor material within the gate cavity so that a middle portion of the semiconductor fin becomes suspended over the substrate. A gate dielectric layer and a gate electrode are sequentially formed. The gate electrode laterally surrounds a body region of a fin field effect transistor.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: December 29, 2015
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Anirban Basu, Guy Cohen, Amlan Majumdar, Jeffrey W. Sleight
  • Publication number: 20150356223
    Abstract: In one aspect, a CAD-based method for designing a lithographic mask for nanowire-based devices is provided which includes the steps of: create a design for the mask from existing (e.g., FINFET or planar CMOS) design data which includes, for each of the devices, one or more nanowire mask shapes (FINFET design data) or continuous shapes (planar CMOS design data); for FINFET design data, merging the nanowire mask shapes into continuous shapes; expanding the continuous shapes to join all of the continuous shapes in the design together forming a single polygon shape; removing the continuous shapes from the single polygon shape resulting in landing pad shapes for anchoring the nanowire mask shapes; for CMOS design data, dividing the continuous active shapes into one or more nanowire mask shapes; and merging the landing pad shapes with the nanowire mask shapes to form the lithographic mask.
    Type: Application
    Filed: June 9, 2014
    Publication date: December 10, 2015
    Inventors: Karthik Balakrishnan, Josephine B. Chang, Michael A. Guillorn, Jeffrey W. Sleight
  • Patent number: 9209086
    Abstract: Techniques for integrating low temperature salicide formation in a replacement gate device process flow are provided. In one aspect, a method of fabricating a FET device is provided that includes the following steps. A dummy gate(s) is formed over an active area of a wafer. A gap filler material is deposited around the dummy gate. The dummy gate is removed selective to the gap filler material, forming a trench in the gap filler material. A replacement gate is formed in the trench in the gap filler material. The replacement gate is recessed below a surface of the gap filler material. A gate cap is formed in the recess above the replacement gate. The gap filler material is etched back to expose at least a portion of the source and drain regions of the device. A salicide is formed on source and drain regions of the device.
    Type: Grant
    Filed: July 22, 2013
    Date of Patent: December 8, 2015
    Inventors: Josephine B. Chang, Michael A. Guillorn, Gen P. Lauer, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9209095
    Abstract: In one aspect, a method of fabricating a bipolar transistor device on a wafer includes the following steps. Fin hardmasks are formed on the wafer. A dummy gate is formed on the wafer, over the fin hardmasks. The wafer is doped to form emitter and collector regions on both sides of the dummy gate. A dielectric filler layer is deposited onto the wafer and the dummy gate is removed selective to the dielectric filler layer so as to form a trench in the filler layer. Fins are patterned in the wafer using the fin hardmasks exposed within the trench, wherein the fins will serve as a base region of the bipolar transistor device. The fins are recessed in the base region. The base region is re-grown from an epitaxial SiGe, Ge or III-V semiconductor material. A contact is formed to the base region.
    Type: Grant
    Filed: April 4, 2014
    Date of Patent: December 8, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Gen P. Lauer, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9190419
    Abstract: A method of fabricating an electronic device includes the following steps. A SOI wafer is provided having a SOI layer over a BOX. An oxide layer is formed over the SOI layer. At least one first set and at least one second set of fins are patterned in the SOI layer and the oxide layer. A conformal gate dielectric layer is selectively formed on a portion of each of the first set of fins that serves as a channel region of a transistor device. A first metal gate stack is formed on the conformal gate dielectric layer over the portion of each of the first set of fins that serves as the channel region of the transistor device. A second metal gate stack is formed on a portion of each of the second set of fins that serves as a channel region of a diode device.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: November 17, 2015
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight