Patents by Inventor Jeffrey W. Sleight

Jeffrey W. Sleight has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9006087
    Abstract: In one aspect, a method of fabricating an electronic device includes the following steps. An alternating series of device and sacrificial layers are formed in a stack on an SOI wafer. Nanowire bars are etched into the device/sacrificial layers such that each of the device layers in a first portion of the stack and each of the device layers in a second portion of the stack has a source region, a drain region and a plurality of nanowire channels connecting the source region and the drain region. The sacrificial layers are removed from between the nanowire bars. A conformal gate dielectric layer is selectively formed surrounding the nanowire channels in the first portion of the stack which serve as a channel region of a nanomesh FET transistor. Gates are formed surrounding the nanowire channels in the first and second portions of the stack.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: April 14, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 8994108
    Abstract: In one aspect, a method of fabricating an electronic device includes the following steps. An alternating series of device and sacrificial layers are formed in a stack on an SOI wafer. Nanowire bars are etched into the device/sacrificial layers such that each of the device layers in a first portion of the stack and each of the device layers in a second portion of the stack has a source region, a drain region and a plurality of nanowire channels connecting the source region and the drain region. The sacrificial layers are removed from between the nanowire bars. A conformal gate dielectric layer is selectively formed surrounding the nanowire channels in the first portion of the stack which serve as a channel region of a nanomesh FET transistor. Gates are formed surrounding the nanowire channels in the first and second portions of the stack.
    Type: Grant
    Filed: August 21, 2013
    Date of Patent: March 31, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 8981478
    Abstract: Semiconductor devices and methods that include forming a fin field effect transistor by defining a fin hardmask on a semiconductor layer, forming a dummy structure over the fin hardmask to establish a planar area on the semiconductor layer, removing a portion of the fin hardmask that extends beyond the dummy structure, etching a semiconductor layer adjacent to the dummy structure to produce recessed source and drain regions, removing the dummy structure, etching the semiconductor layer in the planar area to produce fins, and forming a gate stack over the fins.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: March 17, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Paul Chang, Michael A. Guillorn, Chung-Hsun Lin, Jeffrey W. Sleight
  • Publication number: 20150060997
    Abstract: A semiconductor fin including a vertical stack, from bottom to top, of a second semiconductor material and a first semiconductor material is formed on a substrate. A disposable gate structure straddling the semiconductor fin is formed. A source region and a drain region are formed employing the disposable gate structure as an implantation mask, At least one semiconductor shell layer or a semiconductor cap layer can be formed as an etch stop structure. A planarization dielectric layer is subsequently formed. A gate cavity is formed by removing the disposable gate structure. A portion of the second semiconductor material is removed selective to the first semiconductor material within the gate cavity so that a middle portion of the semiconductor fin becomes suspended over the substrate. A gate dielectric layer and a gate electrode are sequentially formed. The gate electrode laterally surrounds a body region of a fin field effect transistor.
    Type: Application
    Filed: August 27, 2013
    Publication date: March 5, 2015
    Applicant: International Business Machines Corporation
    Inventors: Anirban Basu, Guy Cohen, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 8969145
    Abstract: In one aspect, a method of fabricating a nanowire FET device includes the following steps. A layer of III-V semiconductor material is formed on an SOI layer of an SOI wafer. Fins are etched into the III-V material and SOI layer. One or more dummy gates are formed over a portion of the fins that serves as a channel region of the device. A gap filler material is deposited onto the wafer. The dummy gates are removed selective to the gap filler material, forming trenches in the gap filler material. The SOI layer is removed from portions of the fins within the trenches thereby forming suspended nanowire channels in the channel regions of the device. The trenches are filled with at least one gate material to form one or more replacement gates surrounding the nanowire channels in a gate-all-around configuration.
    Type: Grant
    Filed: January 19, 2013
    Date of Patent: March 3, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Isaac Lauer, Jeffrey W. Sleight, Amlan Majumdar
  • Patent number: 8969964
    Abstract: A semiconductor device includes a gate stack formed on an active region in a p-type field effect transistor (pFET) portion of a silicon-on-insulator (SOI) substrate. The SOI substrate includes a n-type field effect transistor (nFET) portion. A gate spacer is formed over the gate stack. A source region and a drain region are formed within a first region and a second region, respectively, of the pFET portion of the semiconductor layer including embedded silicon germanium (eSiGe). A source region and a drain region are formed within a first region and a second region, respectively, of the nFET portion of the semiconductor layer including eSiGe. The source and drain regions within the pFET portion includes at least one dimension that is different from at least one dimension of the source and drain regions within the nFET portion.
    Type: Grant
    Filed: October 9, 2013
    Date of Patent: March 3, 2015
    Assignee: International Business Machines Corporation
    Inventors: Leland Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 8946782
    Abstract: A method of fabricating a FET device is provided that includes the following steps. A wafer is provided. At least one active area is formed in the wafer. A plurality of dummy gates is formed over the active area. Spaces between the dummy gates are filled with a dielectric gap fill material such that one or more keyholes are formed in the dielectric gap fill material between the dummy gates. The dummy gates are removed to reveal a plurality of gate canyons in the dielectric gap fill material. A mask is formed that divides at least one of the gate canyons, blocks off one or more of the keyholes and leaves one or more of the keyholes un-blocked. At least one gate stack material is deposited onto the wafer filling the gate canyons and the un-blocked keyholes. A FET device is also provided.
    Type: Grant
    Filed: April 19, 2012
    Date of Patent: February 3, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Jeffrey W. Sleight
  • Patent number: 8940591
    Abstract: A method for fabricating a semiconductor device includes forming a gate stack on an active region of a silicon-on-insulator substrate. The active region is within a semiconductor layer and is doped with an p-type dopant. A gate spacer is formed surrounding the gate stack. A first trench is formed in a region reserved for a source region and a second trench is formed in a region reserved for a drain region. The first and second trenches are formed while maintaining exposed the region reserved for the source region and the region reserved for the drain region. Silicon germanium is epitaxially grown within the first trench and the second trench while maintaining exposed the regions reserved for the source and drain regions, respectively.
    Type: Grant
    Filed: October 9, 2013
    Date of Patent: January 27, 2015
    Assignee: International Business Machines Corporation
    Inventors: Leland Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Publication number: 20150021715
    Abstract: Techniques for integrating low temperature salicide formation in a replacement gate device process flow are provided. In one aspect, a method of fabricating a FET device is provided that includes the following steps. A dummy gate(s) is formed over an active area of a wafer. A gap filler material is deposited around the dummy gate. The dummy gate is removed selective to the gap filler material, forming a trench in the gap filler material. A replacement gate is formed in the trench in the gap filler material. The replacement gate is recessed below a surface of the gap filler material. A gate cap is formed in the recess above the replacement gate. The gap filler material is etched back to expose at least a portion of the source and drain regions of the device. A salicide is formed on source and drain regions of the device.
    Type: Application
    Filed: July 22, 2013
    Publication date: January 22, 2015
    Applicant: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Gen P. Lauer, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 8936972
    Abstract: Techniques for increasing effective device width of a nanowire FET device are provided. In one aspect, a method of fabricating a FET device is provided. The method includes the following steps. A SOI wafer is provided having an SOI layer over a BOX, wherein the SOI layer is present between a buried nitride layer and a nitride cap. The SOI layer, the buried nitride layer and the nitride cap are etched to form nanowire cores and pads in the SOI layer in a ladder-like configuration. The nanowire cores are suspended over the BOX. Epitaxial sidewalls are formed over the sidewalls of the nanowires cores. The buried nitride layer and the nitride cap are removed from the nanowire cores. A gate stack is formed that surrounds at least a portion of each of the nanowire cores and the epitaxial sidewalls.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: January 20, 2015
    Assignee: International Business Machines Corporation
    Inventors: Sarunya Bangsaruntip, Guy Cohen, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 8928083
    Abstract: A method of fabricating an electronic device includes the following steps. A SOI wafer is provided having a SOI layer over a BOX. An oxide layer is formed over the SOI layer. At least one first set and at least one second set of fins are patterned in the SOI layer and the oxide layer. A conformal gate dielectric layer is selectively formed on a portion of each of the first set of fins that serves as a channel region of a transistor device. A first metal gate stack is formed on the conformal gate dielectric layer over the portion of each of the first set of fins that serves as the channel region of the transistor device. A second metal gate stack is formed on a portion of each of the second set of fins that serves as a channel region of a diode device.
    Type: Grant
    Filed: August 15, 2013
    Date of Patent: January 6, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 8927397
    Abstract: A method of fabricating an electronic device includes the following steps. A SOI wafer is provided having a SOI layer over a BOX. At least one first/second set of nanowires and pads are patterned in the SOI layer. A conformal gate dielectric layer is selectively formed surrounding a portion of each of the first set of nanowires that serves as a channel region of a transistor device. A first metal gate stack is formed on the conformal gate dielectric layer surrounding the portion of each of the first set of nanowires that serves as the channel region of the transistor device in a gate all around configuration. A second metal gate stack is formed surrounding a portion of each of the second set of nanowires that serves as a channel region of a diode device in a gate all around configuration.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: January 6, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 8928064
    Abstract: A method of forming a gate structure for a semiconductor device that includes forming a non-stoichiometric high-k gate dielectric layer on a semiconductor substrate, wherein an oxide containing interfacial layer can be present between the non-stoichiometric high-k gate dielectric layer and the semiconductor substrate. At least one gate conductor layer may be formed on the non-stoichiometric high-k gate dielectric layer. The at least one gate conductor layer comprises a boron semiconductor alloy layer. An anneal process is applied, wherein during the anneal process the non-stoichiometric high-k gate dielectric layer removes oxide material from the oxide containing interfacial layer. The oxide containing interfacial layer is thinned by removing the oxide material during the anneal process.
    Type: Grant
    Filed: September 18, 2013
    Date of Patent: January 6, 2015
    Assignee: International Business Machines Corporation
    Inventors: Martin M. Frank, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 8929133
    Abstract: A memory array that includes a SOI substrate and lateral bipolar junction transistors (BJTs) fabricated on the SOI substrate. The BJTs form first and second inverters cross coupled to form a memory cell. A read circuit outputs the binary state of the memory cell. A power supply is configured to supply a Vdd voltage to the read circuit and to supply a Vcc and a Vee voltage to the first set of lateral bipolar transistors and the second set of lateral bipolar transistors, wherein the Vee voltage is at least zero volts and the Vcc voltage is greater than the Vee voltage and is equal to or less than the Vdd voltage.
    Type: Grant
    Filed: December 2, 2012
    Date of Patent: January 6, 2015
    Assignee: International Business Machines Corporation
    Inventors: Jin Cai, Leland Chang, Jeffrey W. Sleight
  • Patent number: 8921825
    Abstract: A field effect transistor device includes a nanowire, a gate stack comprising a gate dielectric layer disposed on the nanowire, a gate conductor layer disposed on the dielectric layer and a substrate, and an active region including a sidewall contact portion disposed on the substrate adjacent to the gate stack, the side wall contact portion is electrically in contact with the nanowire.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: December 30, 2014
    Assignee: International Business Machines Corporation
    Inventors: Sarunya Bangsaruntip, Guy M. Cohen, Jeffrey W. Sleight
  • Patent number: 8917547
    Abstract: A memory array that includes a SOI substrate and lateral bipolar junction transistors (BJTs) fabricated on the SOI substrate. The BJTs form first and second inverters cross coupled to form a memory cell. A read circuit outputs the binary state of the memory cell. A power supply is configured to supply a Vdd voltage to the read circuit and to supply a Vcc and a Vee voltage to the first set of lateral bipolar transistors and the second set of lateral bipolar transistors, wherein the Vee voltage is at least zero volts and the Vcc voltage is greater than the Vee voltage and is equal to or less than the Vdd voltage.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: December 23, 2014
    Assignee: International Business Machines Corporation
    Inventors: Jin Cai, Leland Chang, Jeffrey W. Sleight
  • Publication number: 20140370667
    Abstract: Non-planar semiconductor devices including at least one semiconductor nanowire having a tapered profile which widens from the source side of the device towards the drain side of the device are provided which have reduced gate to drain coupling and therefore reduced gate induced drain tunneling currents.
    Type: Application
    Filed: September 4, 2014
    Publication date: December 18, 2014
    Inventors: Jeffrey W. Sleight, Sarunya Bangsaruntip
  • Publication number: 20140367833
    Abstract: A SIT method includes the following steps. An SIT mandrel material is deposited onto a substrate and formed into a plurality of SIT mandrels. A spacer material is conformally deposited onto the substrate covering a top and sides of each of the SIT mandrels. Atomic Layer Deposition (ALD) is used to deposit the SIT spacer at low temperatures. The spacer material is selected from the group including a metal, a metal oxide, a metal nitride and combinations including at least one of the foregoing materials. The spacer material is removed from all but the sides of each of the SIT mandrels to form SIT sidewall spacers on the sides of each of the SIT mandrels. The SIT mandrels are removed selective to the SIT sidewall spacers revealing a pattern of the SIT sidewall spacers. The pattern of the SIT sidewall spacers is transferred to the underlying stack or substrate.
    Type: Application
    Filed: June 12, 2013
    Publication date: December 18, 2014
    Inventors: Markus Brink, Michael A. Guillorn, Sebastian U. Engelmann, Hiroyuki Miyazoe, Adam M. Pyzyna, Jeffrey W. Sleight
  • Publication number: 20140353762
    Abstract: A template material layer is deposited over a substrate, and is patterned with at least two trenches having different lengthwise directions. An array of polymer lines are formed by directed self-assembly of a copolymer material and a selective removal of one type of polymer material relative to another type within each trench such that the lengthwise direction of the polymer lines are parallel to the lengthwise sidewalls of the trench. The patterns in the arrays of polymer lines are transferred into an underlying material layer to form arrays of patterned material structures. The arrays of patterned material structures may be arrays of semiconductor material portion, or may be arrays of gate electrodes. An array of patterned material structures may be at a non-orthogonal angle with respect to an array of underlying material portions or with respect to an array of overlying material portions to be subsequently formed.
    Type: Application
    Filed: September 9, 2013
    Publication date: December 4, 2014
    Applicant: International Business Machines Corporation
    Inventors: Michael A. Guillorn, Isaac Lauer, Jeffrey W. Sleight, HsinYu Tsai
  • Publication number: 20140353761
    Abstract: A template material layer is deposited over a substrate, and is patterned with at least two trenches having different lengthwise directions. An array of polymer lines are formed by directed self-assembly of a copolymer material and a selective removal of one type of polymer material relative to another type within each trench such that the lengthwise direction of the polymer lines are parallel to the lengthwise sidewalls of the trench. The patterns in the arrays of polymer lines are transferred into an underlying material layer to form arrays of patterned material structures. The arrays of patterned material structures may be arrays of semiconductor material portion, or may be arrays of gate electrodes. An array of patterned material structures may be at a non-orthogonal angle with respect to an array of underlying material portions or with respect to an array of overlying material portions to be subsequently formed.
    Type: Application
    Filed: May 28, 2013
    Publication date: December 4, 2014
    Inventors: Michael A. Guillorn, Isaac Lauer, Jeffrey W. Sleight, HsinYu Tsai