Patents by Inventor Jeffrey W. Sleight

Jeffrey W. Sleight has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9184301
    Abstract: An integrated circuit includes a plurality of gate-all-around (GAA) nanowire field effect transistors (FETs), a plurality of omega-gate nanowire FETs, and a plurality of planar channel FETs, wherein the plurality of GAA FETs, the plurality of omega-gate nanowire FETs, and the plurality of planar channel FETs are disposed on a single wafer.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: November 10, 2015
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Sarunya Bangsaruntip, Guy M. Cohen, Shreesh Narasimha, Jeffrey W. Sleight
  • Publication number: 20150303303
    Abstract: Fin stacks including a silicon germanium alloy portion and a silicon portion are formed on a surface of a substrate. Sacrificial gate structures are then formed straddling each fin stack. Silicon germanium alloy portions that are exposed are oxidized, while silicon germanium alloy portions that are covered by the sacrificial gate structures are not oxidized. A dielectric material having a topmost surface that is coplanar with a topmost surface of each sacrificial gate structure is formed, and thereafter each sacrificial gate structure is removed. Non-oxidized silicon germanium alloy portions are removed suspending silicon portions that were present on each non-oxidized silicon germanium alloy portion. A functional gate structure is then formed around each suspended silicon portion. The oxidized silicon germanium alloy portions remain and provide stress to a channel portion of the suspended silicon portions.
    Type: Application
    Filed: April 18, 2014
    Publication date: October 22, 2015
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Publication number: 20150303262
    Abstract: Fin stacks including a silicon germanium alloy portion and a silicon portion are formed on a surface of a substrate. Sacrificial gate structures are then formed straddling each fin stack. Silicon germanium alloy portions that are exposed are oxidized, while silicon germanium alloy portions that are covered by the sacrificial gate structures are not oxidized. A dielectric material having a topmost surface that is coplanar with a topmost surface of each sacrificial gate structure is formed, and thereafter each sacrificial gate structure is removed. Non-oxidized silicon germanium alloy portions are removed suspending silicon portions that were present on each non-oxidized silicon germanium alloy portion. A functional gate structure is then formed around each suspended silicon portion. The oxidized silicon germanium alloy portions remain and provide stress to a channel portion of the suspended silicon portions.
    Type: Application
    Filed: October 10, 2014
    Publication date: October 22, 2015
    Inventors: Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Publication number: 20150303277
    Abstract: A method of fabricating a device is provided which includes selectively implanting one or more dopants into a semiconductor wafer so as to form doped and undoped regions of the wafer; forming fins in the wafer with at least a given one of the fins being formed both from a portion of the doped region of the wafer and from a portion of the undoped region of the wafer; forming dummy gates on the wafer; depositing a filler layer around the dummy gates; removing the dummy gates forming trenches in the filler layer, at least one of which extends down to the undoped portion of the fin and at least another of which extends down to the doped portion of the fin; selectively forming a gate dielectric lining the trenches which extend down to the undoped portion of the fin; and forming replacement gates in the trenches.
    Type: Application
    Filed: April 17, 2014
    Publication date: October 22, 2015
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Josephine B. Chang, Michael A. Guillorn, Isaac Lauer, Jeffrey W. Sleight
  • Publication number: 20150287600
    Abstract: Techniques for forming dual III-V semiconductor channel materials to enable fabrication of different device types on the same chip/wafer are provided. In one aspect, a method of forming dual III-V semiconductor channel materials on a wafer includes the steps of: providing a wafer having a first III-V semiconductor layer on an oxide; forming a second III-V semiconductor layer on top of the first III-V semiconductor layer, wherein the second III-V semiconductor layer comprises a different material with an electron affinity that is less than an electron affinity of the first III-V semiconductor layer; converting the first III-V semiconductor layer in at least one second active area to an insulator using ion implantation; and removing the second III-V semiconductor layer from at least one first active area selective to the first III-V semiconductor layer.
    Type: Application
    Filed: April 7, 2014
    Publication date: October 8, 2015
    Applicant: International Business Machines Corporation
    Inventors: Josephine B. Chang, Isaac Lauer, Amlan Majumdar, Jeffrey W. Sleight
  • Publication number: 20150287650
    Abstract: In one aspect, a method of fabricating a bipolar transistor device on a wafer includes the following steps. Fin hardmasks are formed on the wafer. A dummy gate is formed on the wafer, over the fin hardmasks. The wafer is doped to form emitter and collector regions on both sides of the dummy gate. A dielectric filler layer is deposited onto the wafer and the dummy gate is removed selective to the dielectric filler layer so as to form a trench in the filler layer. Fins are patterned in the wafer using the fin hardmasks exposed within the trench, wherein the fins will serve as a base region of the bipolar transistor device. The fins are recessed in the base region. The base region is re-grown from an epitaxial SiGe, Ge or III-V semiconductor material. A contact is formed to the base region.
    Type: Application
    Filed: April 4, 2014
    Publication date: October 8, 2015
    Applicant: International Business Machines Corporation
    Inventors: Josephine B. Chang, Gen P. Lauer, Isaac Lauer, Jeffrey W. Sleight
  • Publication number: 20150287642
    Abstract: In one aspect, a method of fabricating a bipolar transistor device on a wafer includes the following steps. A dummy gate is formed on the wafer, wherein the dummy gate is present over a portion of the wafer that serves as a base of the bipolar transistor. The wafer is doped to form emitter and collector regions on both sides of the dummy gate. A dielectric filler layer is deposited onto the wafer surrounding the dummy gate. The dummy gate is removed selective to the dielectric filler layer, thereby exposing the base. The base is recessed. The base is re-grown from an epitaxial material selected from the group consisting of: SiGe, Ge, and a III-V material. Contacts are formed to the base. Techniques for co-fabricating a bipolar transistor and CMOS FET devices are also provided.
    Type: Application
    Filed: April 4, 2014
    Publication date: October 8, 2015
    Applicant: International Business Machines Corporation
    Inventors: Josephine B. Chang, Gen P. Lauer, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9105482
    Abstract: A nanowire tunnel device includes a nanowire suspended above a semiconductor substrate by a first pad region and a second pad region, the nanowire having a channel portion surrounded by a gate structure disposed circumferentially around the nanowire, an n-type doped region including a first portion of the nanowire adjacent to the channel portion, and a p-type doped region including a second portion of the nanowire adjacent to the channel portion.
    Type: Grant
    Filed: July 24, 2012
    Date of Patent: August 11, 2015
    Assignee: International Business Machines Corporation
    Inventors: Sarunya Bangsaruntip, Stephen J. Koester, Amlan Majumdar, Jeffrey W. Sleights
  • Patent number: 9105650
    Abstract: A method of forming a lateral bipolar transistor includes forming a silicon on insulator (SOI) substrate having a bottom substrate layer, a buried oxide layer (BOX) on top of the substrate layer, and a silicon on insulator (SOI) layer on top of the BOX layer, forming a dummy gate and spacer on top of the silicon on insulator layer, doping the SOI layer with positive or negative ions, depositing an inter layer dielectric (ILD), using chemical mechanical planarization (CMP) to planarize the ILD, removing the dummy gate creating a gate trench which reveals the base of the dummy gate, doping the dummy gate base, depositing a layer of polysilicon on top of the SOI layer and into the gate trench, etching the layer of polysilicon so that it only covers the dummy gate base, and applying a self-aligned silicide process.
    Type: Grant
    Filed: February 21, 2014
    Date of Patent: August 11, 2015
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Josephine B. Chang, Gen Pei Lauer, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9093379
    Abstract: A silicidation blocking process is provided. In one aspect, a silicidation method is provided. The method includes the following steps. A wafer is provided having a semiconductor layer over an oxide layer. An organic planarizing layer (OPL)-blocking structure is formed on one or more regions of the semiconductor layer which will block the one or more regions of the semiconductor layer from silicidation. At least one silicide metal is deposited on the wafer. The wafer is annealed to react the at least one silicide metal with one or more exposed regions of the semiconductor layer. Unreacted silicide metal is removed. Any remaining portions of the OPL-blocking structure are removed.
    Type: Grant
    Filed: May 29, 2013
    Date of Patent: July 28, 2015
    Assignee: International Business Machines Corporation
    Inventors: Michael A. Guillorn, Isaac Lauer, Jeffrey W. Sleight
  • Patent number: 9087916
    Abstract: A method of fabricating a FET device is provided that includes the following steps. A wafer is provided. At least one active area is formed in the wafer. A plurality of dummy gates is formed over the active area. Spaces between the dummy gates are filled with a dielectric gap fill material such that one or more keyholes are formed in the dielectric gap fill material between the dummy gates. The dummy gates are removed to reveal a plurality of gate canyons in the dielectric gap fill material. A mask is formed that divides at least one of the gate canyons, blocks off one or more of the keyholes and leaves one or more of the keyholes un-blocked. At least one gate stack material is deposited onto the wafer filling the gate canyons and the un-blocked keyholes. A FET device is also provided.
    Type: Grant
    Filed: January 12, 2015
    Date of Patent: July 21, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Jeffrey W. Sleight
  • Publication number: 20150179781
    Abstract: At least one semiconductor nanowire laterally abutted by a pair of semiconductor pad portions is formed over an insulator layer. Portions of the insulator layer are etched from underneath the at least one semiconductor nanowire such that the at least one semiconductor nanowire is suspended. A temporary fill material is deposited over the at least one semiconductor nanowire, and is planarized to physically expose top surfaces of the pair of semiconductor pad portions. Trenches are formed within the pair of semiconductor pad portions, and are filled with stress-generating materials. The temporary fill material is subsequently removed. The at least one semiconductor nanowire is strained along the lengthwise direction with a tensile strain or a compressive strain.
    Type: Application
    Filed: December 20, 2013
    Publication date: June 25, 2015
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 9064942
    Abstract: A method of fabricating an electronic device includes the following steps. At least one first set and at least one second set of nanowires and pads are etched in an SOI layer of an SOI wafer. A first gate stack is formed that surrounds at least a portion of each of the first set of nanowires that serves as a channel region of a capacitor device. A second gate stack is formed that surrounds at least a portion of each of the second set of nanowires that serves as a channel region of a FET device. Source and drain regions of the FET device are selectively doped. A first silicide is formed on the source and drain regions of the capacitor device that extends at least to an edge of the first gate stack. A second silicide is formed on the source and drain regions of the FET device.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: June 23, 2015
    Assignee: International Business Machines Corporation
    Inventors: Sarunya Bangsaruntip, Amlan Majumdar, Jeffrey W. Sleight
  • Patent number: 9059289
    Abstract: At least one semiconductor fin is formed over an insulator layer. Portions of the insulator layer are etched from underneath the at least one semiconductor fin. The amount of the etched portions of the insulator is selected such that a metallic gate electrode layer fills the entire gap between the recessed surfaces of the insulator layer and the bottom surface(s) of the at least one semiconductor fin. An interface between the metallic gate electrode layer and a semiconductor gate electrode layer contiguously extends over the at least one semiconductor fin and does not underlie any of the at least one semiconductor fin. During patterning of a gate electrode, removal of the semiconductor material in the semiconductor gate electrode layer can be facilitated because the semiconductor gate electrode layer is not present under the at least one semiconductor fin.
    Type: Grant
    Filed: September 11, 2013
    Date of Patent: June 16, 2015
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Josephine B. Chang, Isaac Lauer, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 9053981
    Abstract: A semiconductor hybrid structure on an SOI substrate. A first portion of the SOI substrate contains a nanowire mesh device and a second portion of the SOI substrate contains a partially depleted semiconductor on insulator (PDSOI) device. The nanowire mesh device includes stacked and spaced apart semiconductor nanowires located on the SOI substrate with each semiconductor nanowire having two end segments in which one of the end segments is connected to a source region and the other end segment is connected to a drain region. The nanowire mesh device further includes a gate region over at least a portion of the stacked and spaced apart semiconductor nanowires. The PDSOI device includes a partially depleted semiconductor layer on the substrate, and a gate region over at least a portion of the partially depleted semiconductor layer.
    Type: Grant
    Filed: March 2, 2014
    Date of Patent: June 9, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Leland Chang, Chung-Hsun Lin, Jeffrey W. Sleight
  • Patent number: 9035383
    Abstract: A method of fabricating an electronic device includes the following steps. At least one first set and at least one second set of nanowires and pads are etched in an SOI layer of an SOI wafer. A first gate stack is formed that surrounds at least a portion of each of the first set of nanowires that serves as a channel region of a capacitor device. A second gate stack is formed that surrounds at least a portion of each of the second set of nanowires that serves as a channel region of a FET device. Source and drain regions of the FET device are selectively doped. A first silicide is formed on the source and drain regions of the capacitor device that extends at least to an edge of the first gate stack. A second silicide is formed on the source and drain regions of the FET device.
    Type: Grant
    Filed: August 15, 2013
    Date of Patent: May 19, 2015
    Assignee: International Business Machines Corporation
    Inventors: Sarunya Bangsaruntip, Amlan Majumdar, Jeffrey W. Sleight
  • Publication number: 20150126004
    Abstract: A method of fabricating a FET device is provided that includes the following steps. A wafer is provided. At least one active area is formed in the wafer. A plurality of dummy gates is formed over the active area. Spaces between the dummy gates are filled with a dielectric gap fill material such that one or more keyholes are formed in the dielectric gap fill material between the dummy gates. The dummy gates are removed to reveal a plurality of gate canyons in the dielectric gap fill material. A mask is formed that divides at least one of the gate canyons, blocks off one or more of the keyholes and leaves one or more of the keyholes un-blocked. At least one gate stack material is deposited onto the wafer filling the gate canyons and the un-blocked keyholes. A FET device is also provided.
    Type: Application
    Filed: January 12, 2015
    Publication date: May 7, 2015
    Inventors: Josephine B. Chang, Michael A. Guillorn, Jeffrey W. Sleight
  • Patent number: 9024355
    Abstract: Fin-defining mask structures are formed over a semiconductor material layer having a first semiconductor material and a disposable gate structure is formed thereupon. A gate spacer is formed around the disposable gate structure and physically exposed portions of the fin-defining mask structures are subsequently removed. The semiconductor material layer is recessed employing the disposable gate structure and the gate spacer as an etch mask to form recessed semiconductor material portions. Embedded planar source/drain stressors are formed on the recessed semiconductor material portions by selective deposition of a second semiconductor material having a different lattice constant than the first semiconductor material. After formation of a planarization dielectric layer, the disposable gate structure is removed. A plurality of semiconductor fins are formed employing the fin-defining mask structures as an etch mask. A replacement gate structure is formed on the plurality of semiconductor fins.
    Type: Grant
    Filed: May 30, 2012
    Date of Patent: May 5, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Paul Chang, Michael A. Guillorn, Jeffrey W. Sleight
  • Patent number: 9018084
    Abstract: A tapered fin field effect transistor can be employed to provide enhanced electrostatic control of the channel. A stack of a semiconductor fin and a dielectric fin cap having substantially vertical sidewall surfaces is formed on an insulator layer. The sidewall surfaces of the semiconductor fin are passivated by an etch residue material from the dielectric fin cap with a tapered thickness profile such that the thickness of the etch residue material decreased with distance from the dielectric fin cap. An etch including an isotropic etch component is employed to remove the etch residue material and to physically expose lower portions of sidewalls of the semiconductor fin. The etch laterally etches the semiconductor fin and forms a tapered region at a bottom portion. The reduced lateral width of the bottom portion of the semiconductor fin allows greater control of the channel for a fin field effect transistor.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: April 28, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Michael A. Guillorn, Chung-Hsun Lin, Ryan M. Martin, Jeffrey W. Sleight
  • Patent number: 9006810
    Abstract: A semiconductor nanowire is formed integrally with a wraparound semiconductor portion that contacts sidewalls of a conductive cap structure located at an upper portion of a deep trench and contacting an inner electrode of a deep trench capacitor. The semiconductor nanowire is suspended from above a buried insulator layer. A gate dielectric layer is formed on the surfaces of the patterned semiconductor material structure including the semiconductor nanowire and the wraparound semiconductor portion. A wraparound gate electrode portion is formed around a center portion of the semiconductor nanowire and gate spacers are formed. Physically exposed portions of the patterned semiconductor material structure are removed, and selective epitaxy and metallization are performed to connect a source-side end of the semiconductor nanowire to the conductive cap structure.
    Type: Grant
    Filed: June 7, 2012
    Date of Patent: April 14, 2015
    Assignee: International Business Machines Corporation
    Inventors: Josephine B. Chang, Jeffrey W. Sleight