Abstract: The invention provides a system for equalizing airflow in lines delivering product-conveying air to boom sections of an agricultural machine by controlling valves, such as electronically, in each air distribution line to induce additional pressure drops in lines which would cause imbalance in the system. Such valves can include, but are not limited to: ball valves, butterfly valves, gate valves, globe valves, diaphragm valves, pinch valves and/or plug valves. With the proposed system, the lines of least pressure drop can be induced with additional pressure drop by particular valves in order to bring the lines back to a balanced state.

Abstract: The invention provides a product leveling system within at least one tank or particulate material supply compartment that helps to encourage uniform movement of an agricultural product out of the bottom of the compartment. More specifically, the invention relates to a product leveling system that helps monitor areas in which agricultural product is prone to starving and also prone to accumulation, such that quantities of the agricultural product can be diverted from the areas prone to accumulation to the areas prone to starving. For instance, at least one leveling device having a driving shaft and a helical coil may be rotatably mounted within the compartment and rotated to encourage agricultural product to be moved from areas of accumulation to areas where the agricultural product is more quickly removed, resulting in starving. The product leveling system may include three coils mounted about the compartment.

Abstract: A distribution orifice system for a dry product applicator with a pneumatic conveyance system is provided which redirects product that drags along a surface(s) of a delivery line's wall(s) back into a main central or primary airflow portion that carries the product downstream through the pneumatic conveyance system. The distribution orifice system may deflect the agricultural product's particulate material radially inward away from the delivery line's wall while longitudinally advancing it in a downstream direction. The system may include a ring ramp that can be renewed by uninstalling the ring ramp, flipping it 180-degrees, and reinstalling it to present an intact ramp surface facing upstream and the wore ramped surface facing downstream.

Abstract: A metering system for distributing particulate material includes a meter housing containing a metering wheel. An inlet and/or outlet of the meter housing provides a projection extending into the opening of the inlet and/or outlet so that the flow of particulate material is optimized. This can provide even distribution of such material, including at low rotating speeds such as 5 RPM, while using a polyurethane metering wheel with straight vanes. In one aspect, projections extending into the inlet on opposing sides can substantially form an hourglass shape, and the outlet can comprise a substantially diagonal shape, analogous to a parallelogram, instead of more traditional rounded/rectangular shapes.

Abstract: A tubular sleeve for a modular meter system for distributing particulate material from an applicator can be inserted through a meter assembly that is built from modular meter unit housings to define the boundary wall of a meter cavity and provide internal structural support for the meter assembly. The tube can be provided with inlet and outlet openings that can be inserted through modular meter housings to form an overall meter assembly of a particular length and therefore volume/flow rate. In one aspect, a tube or tubular sleeve can be inserted into a stack of connected meter units while assembling a modular meter assembly. A circumferential sidewall of the tube can have pairs of oppositely positioned openings that provide inlets and outlets for a meter assembly.

Abstract: The present invention provides a plenum configured to evenly separate and distribute airflow generated by a fan into distribution lines of an agricultural machine. The plenum can utilize angled vanes symmetrically or asymmetrically arranged to form plenum chambers to provide a balanced airflow which contributes to maximizing fan efficiency, including power consumption and performance (airflow and static pressure). Accordingly, the plenum can be configured to separate the airflow and minimize imbalance between the lines during sectional control. The plenum height can be maintained for increased manufacturability and to prevent additional expansion. The plenum length can be configured within allowable space constraints of the machine yet allow airflow to develop upon separation into the lines. Vanes throughout the span of the plenum initially divide the airflow from the fan and maintain separation until the outlets.

Abstract: The invention provides a pneumatic conveying system for an agricultural product applicator, which system comprises multiple fans configured to serve separate boom sections of the applicator to more efficiently conduct airflow with respect to each section. In aspects of the invention, multiple centrifugal fans of the same or similar size can be used, or multiple centrifugal fans of various sizes can be used, such as one or more larger fans and one or more smaller fans. Exemplar aspects could include three small or medium sized centrifugal fans, four small or medium sized centrifugal fans, and five small or medium sized centrifugal fans, thereby allowing the system to raise outlet air pressure at an elevated flow. Another aspect of the invention could include configuring one fan to supercharge another fan, in series, also allowing the system to raise outlet air pressure at an elevated flow.

Abstract: The invention provides a system for equalizing airflow in lines delivering product-conveying air to boom sections of an agricultural machine by controlling valves, such as electronically, in each air distribution line to induce additional pressure drops in lines which would cause imbalance in the system. Such valves can include, but are not limited to: ball valves, butterfly valves, gate valves, globe valves, diaphragm valves, pinch valves and/or plug valves. With the proposed system, the lines of least pressure drop can be induced with additional pressure drop by particular valves in order to bring the lines back to a balanced state.

Abstract: The invention provides a metering system for distributing particulate material in which an inlet and/or outlet of a meter housing containing a metering wheel provides a projection extending into the opening of the inlet and/or outlet so that the flow of particulate material is optimized. This can provide even distribution of such material, including at low rotating speeds such as 5 RPM, while using a polyurethane metering wheel with straight vanes. In one aspect, projections extending into the inlet on opposing sides can substantially form an hourglass shape, and the outlet can comprise a substantially diagonal shape, analogous to a parallelogram, instead of more traditional rounded/rectangular shapes.

Abstract: A tubular sleeve for a modular meter system for distributing particulate material from an applicator can be inserted through a meter assembly that is built from modular meter unit housings to define the boundary wall of a meter cavity and provide internal structural support for the meter assembly. The tube can be provided with inlet and outlet openings that can be inserted through modular meter housings to form an overall meter assembly of a particular length and therefore volume/flow rate. In one aspect, a tube or tubular sleeve can be inserted into a stack of connected meter units while assembling a modular meter assembly. A circumferential sidewall of the tube can have pairs of oppositely positioned openings that provide inlets and outlets for a meter assembly.

Abstract: A distribution ramp system for a dry product applicator with a pneumatic conveyance system is provided which lifts product that drags along a bottom surface(s) of a delivery line's wall(s) back into a main central or primary airflow portion that carries the product downstream through the pneumatic conveyance system. The system may include a ramp that nests against a bottom wall of the delivery line with a narrow front and wide back so the ramp presents a gradual wedge facing toward the incoming upstream airflow entrained with particulate material of the product, urging particulate material dragging on the bottom wall to lift away from the bottom wall and toward reentry into the primary airflow portion.

Abstract: A distribution orifice system for a dry product applicator with a pneumatic conveyance system is provided which redirects product that drags along a surface(s) of a delivery line's wall(s) back into a main central or primary airflow portion that carries the product downstream through the pneumatic conveyance system. The distribution orifice system may deflect the agricultural product's particulate material radially inward away from the delivery line's wall while longitudinally advancing it in a downstream direction. The system may include a ring ramp that can be renewed by uninstalling the ring ramp, flipping it 180-degrees, and reinstalling it to present an intact ramp surface facing upstream and the wore ramped surface facing downstream.

Abstract: A distribution ramp system for a dry product applicator with a pneumatic conveyance system is provided which lifts product that drags along a bottom surface(s) of a delivery line's wall(s) back into a main central or primary airflow portion that carries the product downstream through the pneumatic conveyance system. The system may include a ramp that nests against a bottom wall of the delivery line with a narrow front and wide back so the ramp presents a gradual wedge facing toward the incoming upstream airflow entrained with particulate material of the product, urging particulate material dragging on the bottom wall to lift away from the bottom wall and toward reentry into the primary airflow portion.

Abstract: The invention provides a product leveling system within at least one tank or particulate material supply compartment that helps to encourage uniform movement of an agricultural product out of the bottom of the compartment. More specifically, the invention relates to a product leveling system that helps monitor areas in which agricultural product is prone to starving and also prone to accumulation, such that quantities of the agricultural product can be diverted from the areas prone to accumulation to the areas prone to starving. For instance, at least one leveling device having a driving shaft and a helical coil may be rotatably mounted within the compartment and rotated to encourage agricultural product to be moved from areas of accumulation to areas where the agricultural product is more quickly removed, resulting in starving. The product leveling system may include three coils mounted about the compartment.

Abstract: The present invention provides a plenum configured to evenly separate and distribute airflow generated by a fan into distribution lines of an agricultural machine. The plenum can utilize angled vanes symmetrically or asymmetrically arranged to form plenum chambers to provide a balanced airflow which contributes to maximizing fan efficiency, including power consumption and performance (airflow and static pressure). Accordingly, the plenum can be configured to separate the airflow and minimize imbalance between the lines during sectional control. The plenum height can be maintained for increased manufacturability and to prevent additional expansion. The plenum length can be configured within allowable space constraints of the machine yet allow airflow to develop upon separation into the lines. Vanes throughout the span of the plenum initially divide the airflow from the fan and maintain separation until the outlets.

Abstract: A crop harvesting system for continuous round baling is described that comprises a first and second bale chamber and a conveyor system in operable communication with the first and second bale chambers. The crop harvesting system can comprise a first bale chamber comprising a variable shape, defined by a first serpentine system comprising one or a plurality of endless belts in operable contact with one or a plurality of movable rollers to facilitate movement of the bale out of the first and into the second bale chamber. The second bale chamber comprises a fixed shape defined by a plurality of stationary rolls operably attached to a second set belt or belts. The crop harvesting system can be integrated into an agricultural harvester such as a baler or combine.

Abstract: The invention provides a pneumatic conveying system for an agricultural product applicator, which system comprises multiple fans configured to serve separate boom sections of the applicator to more efficiently conduct airflow with respect to each section. In aspects of the invention, multiple centrifugal fans of the same or similar size can be used, or multiple centrifugal fans of various sizes can be used, such as one or more larger fans and one or more smaller fans. Exemplar aspects could include three small or medium sized centrifugal fans, four small or medium sized centrifugal fans, and five small or medium sized centrifugal fans, thereby allowing the system to raise outlet air pressure at an elevated flow. Another aspect of the invention could include configuring one fan to supercharge another fan, in series, also allowing the system to raise outlet air pressure at an elevated flow.

Abstract: The present invention is directed to an applicator having an agricultural product conveying system which transfers particulate material from one or more source containers to application equipment on demand, and meters the material at the application equipment. The conveying system includes an inline metering system including a number of metering devices associated with each compartment of a particulate material tank on the applicator to meter the particulate material disposed within each compartment. The individual metering devices include gates to initially enable the particulate material from a compartment to enter the metering device, and a rotary metering shaft to meter the flow of the particulate material into the conduits while limiting the passage of pressurized air through the metering device and into the compartment.

Abstract: The present invention is directed to an applicator having an agricultural product conveying system which transfers particulate material from one or more source containers to application equipment on demand, and meters the material at the application equipment. The conveying system includes an inline metering system including a number of metering devices associated with each compartment of a particulate material tank on the applicator to meter the particulate material disposed within each compartment. The individual metering devices include gates to initially enable the particulate material from a compartment to enter the metering device, and a rotary metering shaft to meter the flow of the particulate material into the conduits while limiting the passage of pressurized air through the metering device and into the compartment.

Abstract: The present invention is directed to an applicator having an agricultural product mechanical and/or pneumatic conveying system which transfers particulate material from one or more source containers to application equipment on demand, and meters the material at the application equipment. The conveying system includes a static distributor interconnecting the supply lines of the conveying system with the distribution lines connected to the individual nozzles. The static distributor includes internal structures that effectively divert the incoming particulate material evenly across the interior of the static distributor such that the particulate material is evenly distributed into each of the distribution lines. The static distributor accomplishes this without the need for any moving parts or control systems/devices.