Abstract: Systems, devices, and methods for reducing bulk and balancing weight in wearable heads-up displays are described. Bulk can be reduced in a wearable heads-up display by positioning a battery in a first arm of the wearable heads-up display and other electronics in a second arm of the wearable heads-up display, thus reducing the amount of extraneous housing that would otherwise be required to house multiple batteries or electronic components in both arms. Weight of a wearable heads-up display can be balanced by selecting appropriately sized and weight electronics in the first arm, and by adjusting size and therefore weight of the battery in the second arm. Densely filling the first arm with electronics can result in the first arm and the second arm having similar weight.

Abstract: Systems, devices, and methods for eyebox expansion in wearable heads-up displays (WHUD) are described. A WHUD includes a support structure, a scanning laser projector (SLP), a split mirror, an optical splitter, and a holographic combiner. When the WHUD is worn on the head of a user the holographic combiner is positioned in a field of view of the user. The SLP scans light signals onto the split mirror which reflects the light signals onto the optical splitter. The optical splitter redirects the light signals towards the holographic combiner such that subsets of the light signals originate from spatially-separated virtual positions. The holographic combiner redirects the light to the eye resulting in spatially-separated exit pupils. The spatial separation of the exit pupils results in an expanded eyebox. The indirect path of light from SLP to optical splitter enables a smaller and therefore more aesthetically desirable design for the WHUD.

Abstract: Systems, devices, and methods for eyebox expansion in wearable heads-up displays (WHUD) are described. A WHUD includes a support structure, a scanning laser projector (SLP), a split mirror, an optical splitter, and a holographic combiner. When the WHUD is worn on the head of a user the holographic combiner is positioned in a field of view of the user. The SLP scans light signals onto the split mirror which reflects the light signals onto the optical splitter. The optical splitter redirects the light signals towards the holographic combiner such that subsets of the light signals originate from spatially-separated virtual positions. The holographic combiner redirects the light to the eye resulting in spatially-separated exit pupils. The spatial separation of the exit pupils results in an expanded eyebox. The indirect path of light from SLP to optical splitter enables a smaller and therefore more aesthetically desirable design for the WHUD.

Abstract: A system includes an inspection robot comprising a plurality of sensor sleds; a plurality of ultra-sonic (UT) sensors; a couplant chamber mounted to each of the plurality of sleds, each couplant chamber comprising: a cone, the cone comprising a cone tip portion at an inspection surface end of the cone; a sensor mounting end opposite the cone tip portion; a couplant entry fluidly coupled to the cone at a position between the cone tip portion and the sensor mounting end; and wherein each of the UT sensors is mounted to the sensor mounting end of one of the couplant chambers.

Abstract: A system includes an inspection robot comprising a lead inspection sensor providing lead inspection data, and a trailing inspection sensor; a controller, comprising: an inspection data circuit structured to interpret the lead inspection data; a sensor configuration circuit structured to determine a trailing sensor configuration change for the trailing inspection sensor in response to the lead inspection data; and a sensor operation circuit structured to adjust a trailing sensor configuration for the trailing inspection sensor in response to the trailing sensor configuration change.

Abstract: A system includes an inspection robot having a plurality of input sensors, the plurality of input sensors distributed horizontally relative to an inspection surface and configured to provide inspection data of the inspection surface at selected horizontal positions; a controller, comprising: a position definition circuit structured to determine an inspection robot position of the inspection robot on the inspection surface; a data positioning circuit structured to interpret the inspection data, and to correlate the inspection data to the inspection robot position on the inspection surface; and wherein the data positioning circuit is further structured to determine position informed inspection data in response to the correlating of the inspection data with the inspection robot position.

Abstract: A system includes an inspection robot having a plurality of input sensors comprising a plurality of magnetic induction sensors and configured to provide inspection data of an inspection surface, wherein the inspection data comprises electromagnetic (EM) induction data, and wherein the plurality of input sensors are distributed horizontally relative to the inspection surface; wherein at least a portion of the inspection surface comprises a ferrous substrate having a non-ferrous coating thereupon; a controller, comprising: an EM data circuit structured to interpret the EM induction data, and to determine a substrate distance value in response to the EM induction data; and a thickness processing circuit structured to determine a thickness value in response to the EM induction data, the thickness value comprising a thickness of the non-ferrous coating.

Abstract: A system includes an inspection robot having mounted sleds, and a number of sensors each mounted to a sled. A couplant chamber is disposed within at least two of the sleds, each couplant chamber between a transducer of the sensor and an inspection surface. Each couplant chamber includes a cone, the cone having a cone tip portion at an inspection surface end, and a senor mounting end opposite the cone tip portion. A couplant entry for each couplant chamber is at a vertically upper side of the cone in the intended orientation of the inspection robot on the inspection surface.

Abstract: A system includes an inspection robot comprising a plurality of payloads; a plurality of arms, wherein each of the plurality of arms is pivotally mounted to one of the plurality of payloads; a plurality of sleds, wherein each sled is mounted to one of the plurality of arms; a plurality of inspection sensors, each of the inspection sensors coupled to one of the plurality of sleds such that each sensor is operationally couplable to an inspection surface; and wherein the plurality of sleds are horizontally distributed on the inspection surface at selected horizontal positions, and wherein each of the arms is horizontally moveable relative to the corresponding payload.

Abstract: A system includes an apparatus for performing an inspection on an inspection surface with an inspection robot, the apparatus comprising: a controller configured to: interpret inspection data comprising sensed information from a location on an inspection surface; determine a feature of interest is present at the location of the inspection surface in response to the inspection data, and in response to determining the feature of interest is present at the location of the inspection surface, capture image information from the location on the inspection surface, and correlate the captured image information with the inspection data corresponding to the location of the inspection surface.

Abstract: A system includes an inspection robot having a number of payloads, a number of arms mounted to the payloads, and a number of sleds mounted to the arms, where the sleds comprise an upper portion coupled to a replaceable lower portion, the replaceable lower portion having a bottom surface shaped to accommodate an inspection surface; and an inspection sensor coupled to the upper portion of the one of the plurality of sleds such that the sensor is operationally couplable to the inspection surface.

Abstract: A system includes an inspection robot having a plurality of acoustic sensors coupleable to an inspection surface through a couplant chamber defining a delay line therebetween; the plurality of acoustic sensors configured to provide raw acoustic data; a controller, comprising: an acoustic data circuit structured to interpret the raw acoustic data; a thickness processing circuit structured to determine a primary mode value and a primary mode score value in response to the raw acoustic data; and wherein the thickness processing circuit is further structured to determine a thickness value in response to the primary mode value and the primary mode score value.

Abstract: A system includes an inspection robot having an input sensor comprising a laser profiler and a plurality of wheels structured to engage a curved portion of an inspection surface, wherein the laser profiler is configured to provide laser profiler data of the inspection surface; a controller, comprising: a profiler data circuit structured to interpret the laser profiler data; determine a feature of interest is present at a location of the inspection surface in response to the laser profiler data; and wherein the feature of interest comprises a shape description of the inspection surface at the location of the feature of interest.

Abstract: A system includes an inspection robot for performing an inspection on an inspection surface with an inspection robot, the apparatus comprising a position definition circuit structured to determine an inspection robot position on the inspection surface; a data positioning circuit structured to interpret inspection data, and to correlate the inspection data to the inspection robot position on the inspection surface; and wherein the data positioning circuit is further structured to determine position informed inspection data in response to the correlating of the inspection data with the inspection robot position.

Abstract: A system includes an inspection robot, comprising a plurality of wheels that engage an inspection surface; a plurality of sensors positioned to interrogate the inspection surface; and wherein the plurality of wheels each comprise a first magnetic hub coupled to a second magnetic hub, and wherein the plurality of wheels further define a channel between the magnetic hubs.

Abstract: Systems, devices, and methods for eyebox expansion by exit pupil replication in wearable heads-up displays (“WHUDs”) are described. A WHUD includes a scanning laser projector (“SLP”), a holographic combiner, and an optical splitter positioned in the optical path therebetween. The optical splitter receives light signals generated by the SLP and separates the light signals into N sub-ranges based on the point of incidence of each light signal at the optical splitter. The optical splitter redirects the light signals corresponding to respective ones of the N sub-ranges towards the holographic combiner effectively from respective ones of N spatially-separated virtual positions for the SLP. The holographic combiner converges the light signals to respective ones of N spatially-separated exit pupils at the eye of the user. In this way, multiple instances of the exit pupil are distributed over the area of the eye and the eyebox of the WHUD is expanded.

Abstract: Systems, devices, and methods for beam combining within laser projectors are described. A laser projector includes first, second, and third laser diodes to generate red, green, and blue laser light respectively, a controllable scan mirror, and a heterogeneous beam splitter system. The red, green, and blue laser light have distinct maximum powers. The heterogeneous beam splitter system splits at least one of the red, green, and blue laser light and combines respective first portions of all three into an aggregate beam. Second portions of laser light are excluded from the aggregate beam. At the maximum power of each laser light the aggregate beam is white as defined by a target white point. The heterogeneous beam splitter system directs the aggregate beam towards the controllable scan mirror which scans the beam onto a projection surface. Decreasing the power of the laser light post-generation provides a larger range of aggregate beam colors.

Abstract: Systems, devices, and methods for beam combining within laser projectors are described. A laser projector includes first, second, and third laser diodes to generate red, green, and blue laser light respectively, a controllable scan mirror, and a heterogeneous beam splitter system. The red, green, and blue laser light have distinct maximum powers. The heterogeneous beam splitter system splits at least one of the red, green, and blue laser light and combines respective first portions of all three into an aggregate beam. Second portions of laser light are excluded from the aggregate beam. At the maximum power of each laser light the aggregate beam is white as defined by a target white point. The heterogeneous beam splitter system directs the aggregate beam towards the controllable scan mirror which scans the beam onto a projection surface. Decreasing the power of the laser light post-generation provides a larger range of aggregate beam colors.

Abstract: Systems, devices, and methods for beam combining within laser projectors are described. A laser projector includes first, second, and third laser diodes to generate red, green, and blue laser light respectively, a controllable scan mirror, and a heterogeneous beam splitter system. The red, green, and blue laser light have distinct maximum powers. The heterogeneous beam splitter system splits at least one of the red, green, and blue laser light and combines respective first portions of all three into an aggregate beam. Second portions of laser light are excluded from the aggregate beam. At the maximum power of each laser light the aggregate beam is white as defined by a target white point. The heterogeneous beam splitter system directs the aggregate beam towards the controllable scan mirror which scans the beam onto a projection surface. Decreasing the power of the laser light post-generation provides a larger range of aggregate beam colors.

Abstract: Systems, devices, and methods for beam combining are described. A monolithic beam combiner includes a solid volume of optically transparent material having a planar input surface, an output surface, a planar reflector physically coupled to the solid volume, and at least a first planar dichroic reflector within the solid volume. Multiple light sources input light into the solid volume through the planar input surface such that each light beam from a respective source is initially incident on one of the planar reflector and the at least a first planar dichroic reflector. The light is reflected by and transmitted through the reflectors and an aggregate beam is created. Because the reflectors are within an optically transparent material the beam combiner can be made more compact than a conventional beam combiner. This monolithic beam combiner is particularly well suited for use laser projectors and in wearable heads-up displays that employ laser projectors.