Patents by Inventor Jyh Huei Chen

Jyh Huei Chen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11955380
    Abstract: In one example, a semiconductor device includes a first conductive feature embedded in a first dielectric layer such that a top surface of the first dielectric layer is higher than a top surface of first conductive feature, a contact etch stop layer (CESL) disposed on the first dielectric layer, and a second conductive feature embedded in a second dielectric layer. The second dielectric layer is disposed on the CESL and the second conductive feature extends through the CESL and is in direct contact with the first conductive feature.
    Type: Grant
    Filed: November 18, 2022
    Date of Patent: April 9, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Kuo-Chiang Tsai, Jyh-Huei Chen
  • Publication number: 20240055522
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a first insulating layer and first and second gate spacers in first and second openings of the first insulating layer, respectively, forming a first conductive gate stack adjacent to the first gate spacer and forming an insulating material adjacent to the second gate spacer after forming the first conductive gate stack. The method also includes covering the first conductive gate stack and the insulating material with a first insulating capping layer and a second insulating capping layer, respectively, and forming a source/drain contact structure between the first and second gate spacer layers. The top surface of the first insulating layer is higher than those of the insulating material and is substantially level with that of the first conductive gate stack.
    Type: Application
    Filed: October 25, 2023
    Publication date: February 15, 2024
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Kuo-Chiang TSAI, Fu-Hsiang SU, Ke-Jing YU, Chih-Hong HWANG, Jyh-Huei CHEN
  • Patent number: 11837663
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a conductive gate stack formed over a substrate. A first gate spacer is formed adjacent to a sidewall of the conductive gate stack. A source/drain contact structure is formed adjacent to the first gate spacer. An insulating capping layer covers and is in direct contact with an upper surface of the conductive gate stack. A top width of the insulating capping layer is substantially equal to a top width of the conductive gate stack. The insulating capping layer is separated from the source/drain contact structure by the first gate spacer.
    Type: Grant
    Filed: August 2, 2021
    Date of Patent: December 5, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Kuo-Chiang Tsai, Fu-Hsiang Su, Ke-Jing Yu, Chih-Hong Hwang, Jyh-Huei Chen
  • Publication number: 20230361174
    Abstract: A semiconductor device includes a gate disposed over a substrate. A source/drain is disposed in the substrate. A conductive contact is disposed over the source/drain. An air spacer is disposed between the gate and the conductive contact. A first component is disposed over the gate. A second component is disposed over the air spacer. The second component is different from the first component.
    Type: Application
    Filed: July 20, 2023
    Publication date: November 9, 2023
    Inventors: Kuo-Chiang Tsai, Jyh-Huei Chen
  • Patent number: 11784218
    Abstract: A semiconductor device includes a gate disposed over a substrate. A source/drain is disposed in the substrate. A conductive contact is disposed over the source/drain. An air spacer is disposed between the gate and the conductive contact. A first component is disposed over the gate. A second component is disposed over the air spacer. The second component is different from the first component.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: October 10, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Kuo-Chiang Tsai, Jyh-Huei Chen
  • Publication number: 20230246083
    Abstract: One or more active region structures each protrude vertically out of a substrate in a vertical direction and each extend horizontally in a first horizontal direction. A source/drain component is disposed over the one or more active region structures in the vertical direction. A source/drain contact is disposed over the source/drain component in the vertical direction. The source/drain contact includes a bottom portion and a top portion. A protective liner is disposed on side surfaces of the top portion of the source/drain contact but not on side surfaces of the bottom portion of the source/drain contact.
    Type: Application
    Filed: April 10, 2023
    Publication date: August 3, 2023
    Inventors: Kuo-Chiang Tsai, Hsin-Huang Lin, Jyh-Huei Chen
  • Publication number: 20230170397
    Abstract: A semiconductor device includes a source/drain region, a source/drain silicide layer formed on the source/drain region, and a first contact disposed over the source/drain silicide layer. The first contact includes a first metal layer, an upper surface of the first metal layer is at least covered by a silicide layer, and the silicide layer includes a same metal element as the first metal layer.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 1, 2023
    Inventors: Chia-Ming HSU, Pei-Yu CHOU, Chih-Pin TSAO, Kuang-Yuan HSU, Jyh-Huei CHEN
  • Publication number: 20230147413
    Abstract: A semiconductor device includes a source feature and a drain feature disposed over a substrate. The semiconductor device includes a source via electrically coupled to the source feature and a drain via electrically coupled to the drain feature. The semiconductor device includes a source via metal line disposed over and directly connected to the source via. The semiconductor device includes and a drain via metal line disposed over and directly connected to the drain via. The source via metal line has two first outer edges extending lengthwise along a first direction and at least one of the first outer edges is substantially aligned with an edge of the source via from a top view. The drain via metal line has two second outer edges extending lengthwise along the first direction and the two second outer edges are offset from edges of the drain via from a top view.
    Type: Application
    Filed: January 3, 2023
    Publication date: May 11, 2023
    Inventors: Kuo-Chiang Tsai, Yi-Ju Chen, Jyh-Huei Chen
  • Patent number: 11626495
    Abstract: One or more active region structures each protrude vertically out of a substrate in a vertical direction and each extend horizontally in a first horizontal direction. A source/drain component is disposed over the one or more active region structures in the vertical direction. A source/drain contact is disposed over the source/drain component in the vertical direction. The source/drain contact includes a bottom portion and a top portion. A protective liner is disposed on side surfaces of the top portion of the source/drain contact but not on side surfaces of the bottom portion of the source/drain contact.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: April 11, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Kuo-Chiang Tsai, Hsin-Huang Lin, Jyh-Huei Chen
  • Publication number: 20230085350
    Abstract: In one example, a semiconductor device includes a first conductive feature embedded in a first dielectric layer such that a top surface of the first dielectric layer is higher than a top surface of first conductive feature, a contact etch stop layer (CESL) disposed on the first dielectric layer, and a second conductive feature embedded in a second dielectric layer. The second dielectric layer is disposed on the CESL and the second conductive feature extends through the CESL and is in direct contact with the first conductive feature.
    Type: Application
    Filed: November 18, 2022
    Publication date: March 16, 2023
    Inventors: Kuo-Chiang TSAI, Jyh-Huei CHEN
  • Publication number: 20230063163
    Abstract: An exemplary semiconductor device includes a substrate, a first conductive feature, a second conductive feature, and a third conductive feature over the substrate. The first conductive feature has a first top surface and a side surface. The third conductive feature is on the first top surface of the first conductive feature and is spaced away from the second conductive feature. The third conductive feature has a first sidewall and a second sidewall opposing the first sidewall. The first sidewall extends between the first conductive feature and the second conductive feature. At least a segment of the first sidewall has a first slope. The second sidewall has a second slope. The second slope is greater than the first slope.
    Type: Application
    Filed: August 30, 2021
    Publication date: March 2, 2023
    Inventors: Kuo-Chiang Tsai, Jyh-Huei Chen
  • Patent number: 11569362
    Abstract: A semiconductor device includes a source/drain region, a source/drain silicide layer formed on the source/drain region, and a first contact disposed over the source/drain silicide layer. The first contact includes a first metal layer, an upper surface of the first metal layer is at least covered by a silicide layer, and the silicide layer includes a same metal element as the first metal layer.
    Type: Grant
    Filed: July 13, 2020
    Date of Patent: January 31, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chia-Ming Hsu, Pei-Yu Chou, Chih-Pin Tsao, Kuang-Yuan Hsu, Jyh-Huei Chen
  • Patent number: 11545432
    Abstract: An exemplary semiconductor device includes a source feature and a drain feature disposed over a substrate. The semiconductor device further includes a source via electrically coupled to the source feature, and a drain via electrically coupled to the drain feature. The source via has a first size; the drain via has a second size; and the first size is greater than the second size. The semiconductor device may further include a first metal line electrically coupled to the source via and a second metal line electrically coupled to the drain via. The source via has a first dimension matching a dimension of the first metal line, and the drain via has a second dimension matching a dimension of the second metal line. The first metal line may be wider than the second metal line.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: January 3, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Kuo-Chiang Tsai, Yi-Ju Chen, Jyh-Huei Chen
  • Patent number: 11508616
    Abstract: In one example, a method includes performing a first etching process to pattern a dielectric layer and expose a contact etch stop layer, performing a second etching process to remove the etch stop layer and expose a top surface of an underlying feature, performing a third etching process to laterally recess the etch stop layer, and depositing a conductive material over the underlying feature to create a conductive feature in direct contact with the underlying feature.
    Type: Grant
    Filed: March 15, 2021
    Date of Patent: November 22, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Kuo-Chiang Tsai, Jyh-Huei Chen
  • Publication number: 20220367368
    Abstract: Semiconductor structures and method for manufacturing the same are provided. The method includes forming a first conductive structure over a substrate and forming a second conductive structure through a dielectric layer over the first conductive structure. The method further includes partially removing the dielectric layer to reduce a thickness of the dielectric layer along a first direction and forming a third conductive structure over the second conductive structure. In addition, a first portion of the third conductive structure is within a projection area of the second conductive structure along the first direction, and a second portion of the third conductive structure is outside the projection area of the second conductive structure along the first direction, and a first bottom surface of the first portion is spaced apart from a second bottom surface of the second portion by a distance along the first direction.
    Type: Application
    Filed: July 22, 2022
    Publication date: November 17, 2022
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Kuo-Chiang TSAI, Jyh-Huei CHEN, Jye-Yen CHENG
  • Publication number: 20220359393
    Abstract: A method includes receiving a semiconductor structure having a source contact feature electrically connected to a source feature and a drain contact feature electrically connected to a drain feature. The method includes etching to form a drain via trench over the drain contact feature and forming a drain via in the drain via trench. After forming the drain via, the method further includes etching to form a source via trench over the source contact feature and forming a source via in the source via trench. The drain via has a first dimension along a first direction, the source via has a second dimension along the first direction, and the second dimension is greater than the first dimension.
    Type: Application
    Filed: July 26, 2022
    Publication date: November 10, 2022
    Inventors: Kuo-Chiang Tsai, Yi-Ju Chen, Jyh-Huei Chen
  • Publication number: 20220319906
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a gate electrode layer formed over a substrate, and a conductive capping feature formed on and in direct contact with the gate electrode layer. The semiconductor device structure includes a source/drain (S/D) contact structure formed over the substrate and adjacent to the gate electrode layer, and an air gap is adjacent to the S/D contact structure, and the air gap is lower than the conductive capping feature.
    Type: Application
    Filed: June 21, 2022
    Publication date: October 6, 2022
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Kuo-Chiang TSAI, Fu-Hsiang SU, Ke-Jing YU, Jyh-Huei CHEN
  • Publication number: 20220278211
    Abstract: One or more active region structures each protrude vertically out of a substrate in a vertical direction and each extend horizontally in a first horizontal direction. A source/drain component is disposed over the one or more active region structures in the vertical direction. A source/drain contact is disposed over the source/drain component in the vertical direction. The source/drain contact includes a bottom portion and a top portion. A protective liner is disposed on side surfaces of the top portion of the source/drain contact but not on side surfaces of the bottom portion of the source/drain contact.
    Type: Application
    Filed: February 26, 2021
    Publication date: September 1, 2022
    Inventors: Kuo-Chiang Tsai, Hsin-Huang Lin, Jyh-Huei Chen
  • Patent number: 11424188
    Abstract: A method of fabricating an integrated circuit device is provided. The method includes depositing a first dielectric layer over a semiconductor substrate and forming first and second via contacts in the first dielectric layer and extending below a bottom surface of the first dielectric layer. The method also includes etching back the first dielectric layer to expose upper portions of the first and second via contacts. The method further includes depositing an etch stop layer conformally on the upper portions of the first and second via contacts and on the first dielectric layer. In addition, the method includes depositing a second dielectric layer on the etch stop layer and forming first and second metal lines in the second dielectric layer to be electrically connected to the first via contact and the second via contact, respectively.
    Type: Grant
    Filed: November 10, 2020
    Date of Patent: August 23, 2022
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Kuo-Chiang Tsai, Jyh-Huei Chen, Jye-Yen Cheng
  • Patent number: 11393717
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a gate electrode layer formed over a substrate, and a gate spacer adjacent to the gate electrode layer. The semiconductor device structure includes a source/drain contact structure formed over the substrate and adjacent to the gate electrode layer. An air gap is formed between the gate spacer and the source/drain contact structure, and the air gap is in direct contact with the gate spacer.
    Type: Grant
    Filed: October 23, 2020
    Date of Patent: July 19, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Kuo-Chiang Tsai, Fu-Hsiang Su, Ke-Jing Yu, Jyh-Huei Chen