Patents by Inventor Kaoru Sakai
Kaoru Sakai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20130004057Abstract: A method of detecting a defect, including the steps of: illuminating step for illuminating a sample with a light; detecting step for detecting light from the specimen which is illuminated by the light and forming an image by processing the detected light; processing step for extracting a defect candidate by processing the image of the sample formed in the detecting step and determining an inspection condition by using images including the image of the sample acquired in the detecting step, a partial image including the extracted defect candidate and a reference image which corresponds to the partial image including the defect candidate.Type: ApplicationFiled: September 12, 2012Publication date: January 3, 2013Inventors: Kaoru SAKAI, Shunji Maeda, Takafumi Okabe
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Publication number: 20130002849Abstract: According to the present invention, for a pattern inspection apparatus that compares images in corresponding areas of two patterns that are identical and that determines an unmatched portion between the images is a defect, a plurality of detection systems and a plurality of corresponding image comparison methods are provided. With this configuration, the affect of uneven brightnesses for a pattern that occurs due to differences in film thicknesses can be reduced, a highly sensitive pattern inspection can be performed, a variety of defects can be revealed, and the pattern inspection apparatus can be applied for processing performed within a wide range. Furthermore, the pattern inspection apparatus also includes a unit for converting the tone of image signals of comparison images for a plurality of different processing units, and when a difference in brightness occurs in the same pattern of the images, a defect can be correctly detected.Type: ApplicationFiled: September 10, 2012Publication date: January 3, 2013Inventors: Kaoru SAKAI, Shunji MAEDA, Hidetoshi NISHIYAMA
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Patent number: 8340395Abstract: The invention relates to a defect inspection apparatus in which images of mutually corresponding areas in identically formed patterns on a sample are compared to detect mismatched portions of the images as defects. The defect inspection apparatus includes an image comparator that creates a feature space with the use of feature quantities calculated from pixels of images acquired under different optical conditions and detects outlier values in the feature space as defects. Thus, the defect inspection apparatus can detect various defects with high sensitivity even if there are luminance differences between images of identical patterns which are attributable to the difference in wafer pattern thickness.Type: GrantFiled: May 22, 2009Date of Patent: December 25, 2012Assignee: Hitachi High-Technologies CorporationInventors: Kaoru Sakai, Shunji Maeda
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Publication number: 20120294507Abstract: Disclosed is a defect inspection device that can highly accurately distinguish between true defects and noise/nuisance defects by means of integrating inspection results from different lighting conditions or detection conditions. Further disclosed is a method thereof.Type: ApplicationFiled: February 4, 2011Publication date: November 22, 2012Inventors: Kaoru Sakai, Shunji Maeda
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Patent number: 8274652Abstract: In an inspection subject substrate, there is a problem that a defect signal is overlooked due to scattered light from a pattern and sensitivity decreases in an irregular circuit pattern part. The inventors propose a defect inspection method, characterized by comprising: an illumination step of guiding light emitted from a light source to a predetermined area on an inspection subject substrate under a plurality of predetermined optical conditions; a detection step of obtaining an electric signal by guiding scattered light components propagating in a predetermined range of azimuthal angle and in a predetermined range of elevation angle to a detector for each of a plurality of scattered light distributions occurred correspondingly to the plurality of optical conditions in the predetermined area; and a defect determination step of determining a defect based on the plurality of electric signals obtained in the detection step.Type: GrantFiled: April 25, 2008Date of Patent: September 25, 2012Assignee: Hitachi High-Technologies CorporationInventors: Yuta Urano, Kaoru Sakai, Shunji Maeda
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Patent number: 8275190Abstract: An apparatus for inspecting pattern defects, the apparatus including: an image acquisition unit which acquires an image of a specimen and stores the acquired image in an image memory; a defect candidate extraction unit which performs a defect candidate extraction process by using the acquired image, which is read from the image memory; and a defect detection unit which performs a defect detection process based on a partial image containing a defect candidate that is extracted by the defect candidate extraction unit, wherein the defect detection process performed by the defect detection unit is performed asynchronously with an image acquisition process that is performed by the image acquisition unit.Type: GrantFiled: August 22, 2011Date of Patent: September 25, 2012Assignee: Hitachi High-Technologies CorporationInventors: Kaoru Sakai, Shunji Maeda, Takafumi Okabe
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Patent number: 8270700Abstract: According to the present invention, for a pattern inspection apparatus that compares images in corresponding areas of two patterns that are identical and that determines an unmatched portion between the images is a defect, a plurality of detection systems and a plurality of corresponding image comparison methods are provided. With this configuration, the affect of uneven brightnesses for a pattern that occurs due to differences in film thicknesses can be reduced, a highly sensitive pattern inspection can be performed, a variety of defects can be revealed, and the pattern inspection apparatus can be applied for processing performed within a wide range. Furthermore, the pattern inspection apparatus also includes a unit for converting the tone of image signals of comparison images for a plurality of different processing units, and when a difference in brightness occurs in the same pattern of the images, a defect can be correctly detected.Type: GrantFiled: November 12, 2009Date of Patent: September 18, 2012Assignee: Hitachi High-Technologies CorporationInventors: Kaoru Sakai, Shunji Maeda, Hidetoshi Nishiyama
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Publication number: 20120229618Abstract: Disclosed is a defect inspection device that has an illumination optical system; a detection optical system; and a processing unit which includes a defect feature quantity calculation unit that calculates the feature quantities of each defect candidate, a defect candidate grouping unit that groups the aforementioned defect candidates on the basis of the feature quantities, a defect classification evaluation value calculation unit that calculates defect classification evaluation values for the aforementioned defect candidates, a defect classification evaluation value updating unit that, on the basis of instructions, updates the evaluation values, a defect classification threshold determination unit that, on the basis of evaluation valued updated by the aforementioned defect classification evaluation value updating unit, determines a classification boundary that is a threshold for classifying defect types of the aforementioned defect candidates, and a defect detection unit that detects defects using the threshoType: ApplicationFiled: August 30, 2010Publication date: September 13, 2012Inventors: Takahiro Urano, Kaoru Sakai, Toshifumi Honda
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Patent number: 8253934Abstract: A pattern inspection method and apparatus in which a deep ultraviolet light or an ultraviolet light is irradiated onto a specimen on which a pattern is formed, an image of the specimen which is irradiated with the deep ultraviolet light or the ultraviolet light is formed and the formed image is detected with a rear-surface irradiation type image sensor, which is sensitive to wavelengths of no greater than 400 nmm. A signal outputted from the image sensor is processed so as to detect a defect of the specimen by converting an analog image signal outputted from the image sensor to a digital image signal with an A/D converter, and a display displays information of the defect detected.Type: GrantFiled: December 30, 2009Date of Patent: August 28, 2012Assignee: Hitachi High-Technologies CorporationInventors: Minoru Yoshida, Shunji Maeda, Atsushi Shimoda, Kaoru Sakai, Takafumi Okabe, Masahiro Watanabe
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Publication number: 20120207382Abstract: A fault inspection method and apparatus in which the scattergram is separated or objects of comparison are combined in such a manner as to reduce the difference between an inspection object image and a reference image. As a result, the difference between images caused by the thickness difference in the wafer can be tolerated and the false information generation prevented without adversely affecting the sensitivity.Type: ApplicationFiled: January 19, 2012Publication date: August 16, 2012Inventors: Shunji Maeda, Kaoru Sakai
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Patent number: 8216044Abstract: Among other things, methods and apparatus are disclosed relating to fairer and easier accurate calculations useful in games having tables of odds used to determine the outcome of a battle or other contest. Strength values for two sides are obtained, and calculations are made to determine which odds-value in the table should be used for the contest. If the values do not match with a particular odds-value, then probabilities for using the nearest odds-values can be generated so that the player(s) can determine themselves which odds-value to use, or a random number can be generated to automatically determine which odds-value to use.Type: GrantFiled: December 15, 2008Date of Patent: July 10, 2012Inventor: Kaoru Sakai
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Publication number: 20120141012Abstract: A defect inspection apparatus includes an illumination optical system which irradiates an inspection subject under a predetermined optical condition, a detection optical system which obtains image data by detecting a scattered light from the inspection subject irradiated by the illumination optical system, and an image processing unit provided with a defect candidate detection unit which detects defect candidates with respect to plural image data obtained by the detection optical system under different conditions, and a post-inspection processing unit which executes a defect determination by integrating the defect candidates with respect to the plural image data.Type: ApplicationFiled: June 18, 2010Publication date: June 7, 2012Inventors: Kaoru Sakai, Takahiro Urano
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Publication number: 20120076396Abstract: A pattern inspection method and apparatus are provided for sequentially imaging plural chips formed on a substrate to be inspected to and obtaining inspection images and reference images, calculating a position gap between the inspection images and the reference images using a recipe created in advance by using another substrate of the same kind or type as the substrate, the recipe including information for determining which pattern sections are to be selected and discarded, aligning the inspection images and the reference images using information of the position gap from the calculating step, and comparing the inspection images with the reference images aligned by the aligning step and extracting a defect candidate.Type: ApplicationFiled: December 6, 2011Publication date: March 29, 2012Inventors: Kaoru SAKAI, Shunji Maeda, Takafumi Okabe, Hiroshi Goto, Masayuki Kuwabara, Naoya Takeuchi
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Patent number: 8103087Abstract: A fault inspection method and apparatus in which the scattergram is separated or objects of comparison are combined in such a manner as to reduce the difference between an inspection object image and a reference image. As a result, the difference between images caused by the thickness difference in the wafer can be tolerated and the false information generation prevented without adversely affecting the sensitivity.Type: GrantFiled: January 19, 2007Date of Patent: January 24, 2012Assignee: Hitachi High-Technologies CorporationInventors: Shunji Maeda, Kaoru Sakai
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Publication number: 20120002860Abstract: In a pattern inspection apparatus, influences of pattern brightness variations that is caused in association with, for example, a film thickness difference or a pattern width variation can be reduced, high sensitive pattern inspection can be implemented, and a variety of defects can be detected. Thereby, the pattern inspection apparatus adaptable to a broad range of processing steps is realized. In order to realize this, the pattern inspection apparatus of the present invention performs comparison between images of regions corresponding to patterns formed to be same patterns, thereby determining mismatch portions across the images to be defects. The apparatus includes multiple sensors capable of synchronously acquiring images of shiftable multiple detection systems different from one another, and an image comparator section corresponding thereto.Type: ApplicationFiled: December 6, 2010Publication date: January 5, 2012Inventors: Kaoru SAKAI, Shunji Maeda, Hisae Shibuya, Hidetoshi Nishiyama
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Patent number: 8090187Abstract: A pattern inspection method including: sequentially imaging plural chip formed on a substrate; selecting at least one of pattern sections of each inspection image obtained by the imaging, while discarding other pattern sections, based on a recipe created in advance, the recipe including information for determining which pattern sections to be selected or discarded; calculating position gap between an inspection image of a chip obtained by the imaging and a reference image stored in a memory by using positional information of pattern images included in the inspection image and reference pattern images which are both corresponding to the at least one of pattern sections selected at the selecting; aligning the inspection image and the reference image by using information of the calculated position gap; and comparing the aligned inspection image with the reference image, and extracting a difference between the two images as a defect candidate.Type: GrantFiled: March 16, 2010Date of Patent: January 3, 2012Assignees: Hitachi, Ltd., Hitachi High-Technologies CorporationInventors: Kaoru Sakai, Shunji Maeda, Takafumi Okabe, Hiroshi Goto, Masayuki Kuwabara, Naoya Takeuchi
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Publication number: 20110311126Abstract: A defect inspecting apparatus provide with an illumination optical system and a detection optical system is further provided with an image processing section, which has: a feature calculating section, which calculates a feature based on the inputted design data of the object to be inspected, and calculates a feature quantity based on a plurality of pieces of image data, which are acquired by the detection optical system and have different optical conditions or image data acquisition conditions; a defect candidate detecting section which integrates the feature obtained from the calculated design data and the feature quantity obtained from the plurality of pieces of image data and detects candidates; and a defect extracting section which extracts a highly critical defect from the detected defect candidates, based on the feature of the design data calculated by the feature calculating section.Type: ApplicationFiled: December 10, 2009Publication date: December 22, 2011Inventors: Kaoru Sakai, Shunji Maeda
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Publication number: 20110304725Abstract: An apparatus for inspecting pattern defects, the apparatus including: an image acquisition unit which acquires an image of a specimen and stores the acquired image in an image memory; a defect candidate extraction unit which performs a defect candidate extraction process by using the acquired image, which is read from the image memory; and a defect detection unit which performs a defect detection process based on a partial image containing a defect candidate that is extracted by the defect candidate extraction unit, wherein the defect detection process performed by the defect detection unit is performed asynchronously with an image acquisition process that is performed by the image acquisition unit.Type: ApplicationFiled: August 22, 2011Publication date: December 15, 2011Inventors: Kaoru SAKAI, Shunji Maeda, Takafumi Okabe
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Publication number: 20110274342Abstract: The invention provides a defect inspection method and a defect inspection device which enable a defect to be inspected regardless of optical conditions. The invention comprises the steps of setting a target local region and a plurality of corresponding local regions in the image signals, the target local region including a target pixel and an area surrounding the target pixel, the corresponding local regions including pixels corresponding to the target pixel and areas surrounding the corresponding pixels; searching similarities between the image signal of the target local region and the image signals of the plurality of corresponding local regions; determining a plurality of image signals that represent corresponding local regions and are similar to the image signal of the target local region; and comparing the image signal of the target local region with the image signals that represent the corresponding local regions.Type: ApplicationFiled: October 22, 2009Publication date: November 10, 2011Inventors: Shunji Maeda, Kaoru Sakai, Hidetoshi Nishiyama
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Patent number: 8005292Abstract: An apparatus for inspecting pattern defects, the apparatus including: an image acquisition unit which acquires an image of a specimen and stores the acquired image in an image memory; a defect candidate extraction unit which performs a defect candidate extraction process by using the acquired image, which is read from the image memory; and a defect detection unit which performs a defect detection process and a defect classification process based on a partial image containing a defect candidate that is extracted by the defect candidate extraction unit, wherein the processes performed by the defect detection unit is performed off-line asynchronously with an image acquisition process that is performed by the image acquisition unit.Type: GrantFiled: September 7, 2010Date of Patent: August 23, 2011Assignee: Hitachi High-Technologies CorporationInventors: Kaoru Sakai, Shunji Maeda, Takafumi Okabe