Patents by Inventor Kazukuni Hase
Kazukuni Hase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11401568Abstract: A method for producing a steel material for line pipes which has a tensile strength of 570 MPa or more, a compressive strength of 440 MPa or more, and a thickness of 30 mm or more, the method including heating a steel having a specific composition to a temperature of 1000° C. to 1200° C.; performing hot rolling such that a cumulative rolling reduction ratio in a non-recrystallization temperature range is 60% or more, a cumulative rolling reduction ratio in a temperature range of (a rolling finish temperature +20° C.) or less is 50% or more, and a rolling finish temperature is the Ar3 transformation point or more and 790° C. or less; and subsequently performing accelerated cooling from a cooling start temperature of the Ar3 transformation point or more, at a cooling rate of 10° C./s or more, until the temperature of a surface of a steel plate reaches 300° C. to 500° C.Type: GrantFiled: January 22, 2019Date of Patent: August 2, 2022Inventors: Kyono Yasuda, Tomoyuki Yokota, Akihiko Tanizawa, Ryuji Muraoka, Kazukuni Hase
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Patent number: 11401591Abstract: A method for selecting a rail steel and a wheel steel comprising: selecting a rail steel and a wheel steel to be used as a rail and a wheel on an actual track, respectively, the rail steel and the wheel steel having a specific chemical composition, such that the rail comprises a head portion having a yield strength YSR of 830 MPa or more, the wheel comprises a rim portion having a yield strength YSW of 580 MPa or more, and a ratio YSR/YSW of the yield strength YSR at the head portion of the rail to the yield strength YSW at the rim portion of the wheel falls within a range of: 0.85?YSR/YSW?1.95 (1).Type: GrantFiled: December 14, 2016Date of Patent: August 2, 2022Assignee: JFE STEEL CORPORATIONInventors: Minoru Honjo, Tatsumi Kimura, Katsuyuki Ichimiya, Kazukuni Hase
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Patent number: 11326238Abstract: Provided is a steel material for high heat input welding having excellent welding heat affected zone low-temperature toughness at ?55° C. in the case that the steel material is welded by high heat input welding with a heat input of more than 80 kJ/cm. The steel material may be used in low-temperature storage tanks, for example. The steel material for high heat input welding includes, in mass %, C: 0.04 to 0.09%, Si: 0.15 to 0.25%, Mn: 1.40 to 2.00%, P: 0.015% or less, S: 0.0005 to 0.0040%, Al: 0.030 to 0.080%, Ti: 0.005 to 0.025%, B: 0.0003 to 0.0020%, Ca: 0.0005 to 0.0030%, N: 0.0030 to 0.0060%, O: 0.0040% or less, Nb: 0.005% or less, and Mo: 0.005% or less, the balance being Fe and incidental impurities.Type: GrantFiled: January 30, 2017Date of Patent: May 10, 2022Assignee: JFE STEEL CORPORATIONInventors: Yuki Toji, Akio Ohmori, Koichi Nakashima, Ryo Arao, Katsuyuki Ichimiya, Kazukuni Hase
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Patent number: 11299798Abstract: Excellent CTOD properties for multilayer welding joint is provided for a steel plate. The steel plate comprises a specific chemical composition with Ceq of 0.45% or less where Ceq (%)=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 . . . (1) and Pcm of 0.22% or less where Pcm (%)=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10+5 [B] . . . (2); an average effective grain size of 20 ?m or less at a mid-thickness part of the steel plate; and porosities having an equivalent circular diameter of 200 ?m or more, the number of the porosities per mm2 being 0.1/mm2 or less.Type: GrantFiled: May 21, 2018Date of Patent: April 12, 2022Assignee: JFE STEEL CORPORATIONInventors: Yoshiko Takeuchi, Katsuyuki Ichimiya, Kazukuni Hase
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Patent number: 11236405Abstract: A steel plate for high-strength and high-toughness steel pipes has a chemical composition containing, by mass %, C: 0.03% or more and 0.08% or less, Si: more than 0.05% and 0.50% or less, Mn: 1.5% or more and 2.5% or less, P: 0.001% or more and 0.010% or less, S: 0.0030% or less, Al: 0.01% or more and 0.08% or less, Nb: 0.010% or more and 0.080% or less, Ti: 0.005% or more and 0.025% or less, and N: 0.001% or more and 0.006% or less, and further containing, by mass %, at least one selected from Cu: 0.01% or more and 1.00% or less, Ni: 0.01% or more and 1.00% or less, Cr: 0.01% or more and 1.00% or less, Mo: 0.01% or more and 1.00% or less, V: 0.01% or more and 0.10% or less, and B: 0.0005% or more and 0.0030% or less, with the balance being Fe and inevitable impurities. The steel plate has a microstructure in which an area fraction of ferrite at a ½ position of a thickness of the steel plate is 20% or more and 80% or less and deformed ferrite constitutes 50% or more and 100% or less of the ferrite.Type: GrantFiled: January 23, 2017Date of Patent: February 1, 2022Assignee: JFE STEEL CORPORATIONInventors: Hideyuki Kimura, Ryo Nagao, Nobuyuki Ishikawa, Kazukuni Hase
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Patent number: 11174543Abstract: A case hardening steel suitable as raw material for producing a mechanical structural part having high rotating bending fatigue strength and pitting fatigue strength at relatively low cost and a method of producing the case hardening steel are provided. A case hardening steel comprises a chemical composition containing, in mass %, C, Si, Mn, P, S, Cr, Mo, Al, N, and O in a predetermined relationship, with a balance being Fe and inevitable impurities, wherein ?I?80 (where I denotes an area (?m2) of an oxide-based inclusion located in a fish eye central portion at a fracture surface after subjecting the case hardening steel to carburizing-quenching and tempering and then performing a rotating bending fatigue test).Type: GrantFiled: May 31, 2017Date of Patent: November 16, 2021Assignee: JFE STEEL CORPORATIONInventors: Keisuke Ando, Takashi Iwamoto, Kunikazu Tomita, Kazukuni Hase, Kimihiro Nishimura
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Patent number: 11118240Abstract: An abrasion-resistant steel plate comprises: a chemical composition containing, in mass %, C: 0.20% to 0.45%, Si: 0.01% to 1.0%, Mn: 0.3% to 2.5%, P: 0.020% or less, S: 0.01% or less, Cr: 0.01% to 2.0%, Ti: 0.10% to 1.00%, B: 0.0001% to 0.0100%, Al: 0.1% or less, N: 0.01% or less, and a balance consisting of Fe and inevitable impurities; and a microstructure in which a volume fraction of martensite is 90% or more, and a prior austenite grain size is 80 ?m or less, wherein a number density of TiC precipitate having a size of 0.5 ?m or more is 400 particles/mm2 or more, and a Mn content [Mn] and a P content [P] in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.50.Type: GrantFiled: April 19, 2016Date of Patent: September 14, 2021Assignee: JFE STEEL CORPORATONInventors: Yusuke Terazawa, Naoki Takayama, Kenji Hayashi, Kazukuni Hase
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Patent number: 11111555Abstract: A rail achieves a high 0.2% proof stress after straightening treatment, the high 0.2% proof stress being effective at improving rolling contact fatigue resistance of the rail, by hot rolling a steel raw material to obtain a rail, the steel raw material having a chemical composition containing C: 0.70% to 0.85%, Si: 0.1% to 1.5%, Mn: 0.4% to 1.5%, P: 0.035% or less, S: 0.010% or less, and Cr: 0.05% to 1.50% with the balance being Fe and inevitable impurities; straightening the rail with a load of 50 tf or more; and subsequently subjecting the rail to heat treatment in which the rail is held in a temperature range of 150° C. or more and 400° C. or less for 0.5 hours or more and 10 hours or less.Type: GrantFiled: March 20, 2018Date of Patent: September 7, 2021Assignee: JFE STEEL CORPORATIONInventors: Minoru Honjo, Tatsumi Kimura, Katsuyuki Ichimiya, Kazukuni Hase
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Patent number: 11111556Abstract: An abrasion-resistant steel plate comprises: a specific chemical composition; and a microstructure in which a volume fraction of martensite at a depth of 1 mm from a surface of the abrasion-resistant steel plate is 90% or more, and a prior austenite grain size in a plate thickness central part at the mid-thickness of the abrasion-resistant steel plate is 80 ?m or less, wherein hardness at a depth of 1 mm from the surface of the abrasion-resistant steel plate is 460 to 590 HBW 10/3000 in Brinell hardness, and a concentration [Mn] of Mn in mass % and a concentration [P] of P in mass % in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.50.Type: GrantFiled: April 19, 2016Date of Patent: September 7, 2021Assignee: JFE STEEL CORPORATIONInventors: Yusuke Terazawa, Naoki Takayama, Kenji Hayashi, Kazukuni Hase
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Patent number: 11060172Abstract: Provided is an abrasion-resistant steel plate which has high hardness up to the mid-thickness part thereof although the steel plate is 50 mm or more, and can be manufactured at low cost. The abrasion-resistant steel plate has a specific chemical composition having DI* of 120 or more, where DI* is defined by the following Formula (1): DI*=33.85×(0.1×C)0.5×(0.7×Si+1)×(3.33×Mn+1)×(0.35×Cu+1)×(0.36×Ni+1)×(2.16×Cr+1)×(3×Mo+1)×(1.75×V+1)×(1.5×W+1) . . . (1), has HB1 of 360 HBW10/3000 to 490 HBW10/3000, HB1 being a Brinell hardness at a depth of 1 mm from a surface, has a hardness ratio, HB1/2 to HB1, of 75% or more, HB1/2 being a Brinell hardness at a mid-thickness position, and has a plate thickness of 50 mm or more.Type: GrantFiled: February 2, 2018Date of Patent: July 13, 2021Assignee: JFE STEEL CORPORATIONInventors: Naoki Takayama, Yusuke Terazawa, Yoshiaki Murakami, Kazukuni Hase, Yusaku Takemura, Yasuhiro Murota
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Patent number: 11035017Abstract: An abrasion-resistant steel plate that can achieve both gas cutting cracking resistance and abrasion resistance at low cost is provided. An abrasion-resistant steel plate comprises: a chemical composition containing, in mass %, C: more than 0.34% and 0.50% or less, Si: 0.01% to 1.0%, Mn: 0.30% to 2.00%, P: 0.015% or less, S: 0.005% or less, Cr: 0.01% to 2.00%, Al: 0.001% to 0.100%, N: 0.01% or less, and a balance consisting of Fe and inevitable impurities; and a microstructure in which a volume fraction of martensite at a depth of 1 mm from a surface of the abrasion-resistant steel plate is 90% or more, and a prior austenite grain size at the mid-thickness of the abrasion-resistant steel plate is 80 ?m or less, wherein hardness at a depth of 1 mm from the surface of the abrasion-resistant steel plate is 560 HBW 10/3000 or more in Brinell hardness, and a concentration [Mn] of Mn in mass % and a concentration [P] of P in mass % in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.45.Type: GrantFiled: April 19, 2016Date of Patent: June 15, 2021Assignee: JFE STEEL CORPORATIONInventors: Yusuke Terazawa, Naoki Takayama, Kenji Hayashi, Kazukuni Hase
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Patent number: 11035018Abstract: An abrasion-resistant steel plate comprises: a specific chemical composition; and a microstructure in which a volume fraction of martensite at a depth of 1 mm from a surface of the abrasion-resistant steel plate is 90% or more, and a prior austenite grain size at the mid-thickness of the abrasion-resistant steel plate is 80 ?m or less, wherein hardness at a depth of 1 mm from the surface of the abrasion-resistant steel plate is 360 to 490 HBW 10/3000 in Brinell hardness, and a concentration [Mn] of Mn in mass % and a concentration [P] of P in mass % in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.55.Type: GrantFiled: April 19, 2016Date of Patent: June 15, 2021Assignee: JFE STEEL CORPORATIONInventors: Yusuke Terazawa, Naoki Takayama, Kenji Hayashi, Kazukuni Hase
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Publication number: 20210140023Abstract: Provided is a steel material for high heat input welding having excellent welding heat affected zone low-temperature toughness at ?55° C. in the case that the steel material is welded by high heat input welding with a heat input of more than 80 kJ/cm. The steel material may be used in low-temperature storage tanks, for example. The steel material for high heat input welding includes, in mass %, C: 0.04 to 0.09%, Si: 0.15 to 0.25%, Mn: 1.40 to 2.00%, P: 0.015% or less, S: 0.0005 to 0.0040%, Al: 0.030 to 0.080%, Ti: 0.005 to 0.025%, B: 0.0003 to 0.0020%, Ca: 0.0005 to 0.0030%, N: 0.0030 to 0.0060%, O: 0.0040% or less, Nb: 0.005% or less, and Mo: 0.005% or less, the balance being Fe and incidental impurities.Type: ApplicationFiled: January 30, 2017Publication date: May 13, 2021Applicant: JFE Steel CorporationInventors: Yuki Toji, Akio Ohmori, Koichi Nakashima, Ryo Arao, Katsuyuki Ichimiya, Kazukuni Hase
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Publication number: 20210054471Abstract: A method for producing a steel material for line pipes which has a tensile strength of 570 MPa or more, a compressive strength of 440 MPa or more, and a thickness of 30 mm or more, the method including heating a steel having a specific composition to a temperature of 1000° C. to 1200° C.; performing hot rolling such that a cumulative rolling reduction ratio in a non-recrystallization temperature range is 60% or more, a cumulative rolling reduction ratio in a temperature range of (a rolling finish temperature +20° C.) or less is 50% or more, and a rolling finish temperature is the Ar3 transformation point or more and 790° C. or less; and subsequently performing accelerated cooling from a cooling start temperature of the Ar3 transformation point or more, at a cooling rate of 10° C./s or more, until the temperature of a surface of a steel plate reaches 300° C. to 500° C.Type: ApplicationFiled: January 22, 2019Publication date: February 25, 2021Applicant: JFE Steel CorporationInventors: Kyono Yasuda, Tomoyuki Yokota, Akihiko Tanizawa, Ryuji Muraoka, Kazukuni Hase
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Publication number: 20210032732Abstract: A method for producing a steel material for line pipes including heating a steel having a specific composition to a temperature of 1000° C. to 1200° C.; performing hot rolling such that a cumulative rolling reduction ratio in a non-recrystallization temperature range is 60% or more, a cumulative rolling reduction ratio in a temperature range of (a rolling finish temperature +20° C.) or less is 50% or more, and a rolling finish temperature is the Ar3 transformation point or more and 790° C. or less; subsequently performing accelerated cooling from a temperature of the Ar3 transformation point or more, at a cooling rate of 10° C./s or more, to a cooling stop temperature of 200° C. to 450° C.; and then performing reheating such that the temperature of a surface of the steel plate is 350° C. to 550° C. and the temperature of the center of the steel plate is less than 550° C.Type: ApplicationFiled: January 22, 2019Publication date: February 4, 2021Applicant: JFE Steel CorporationInventors: Kyono Yasuda, Tomoyuki Yokota, Akihiko Tanizawa, Ryuji Muraoka, Kazukuni Hase
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Patent number: 10774534Abstract: A high manganese content deformed reinforcing bar having an austenite single phase microstructure has excellent bending workability. A deformed reinforcing bar includes a chemical composition containing, in mass %, C: 0.7% or more and 1.2% or less, Si: 1.0% or less, Mn: 9% or more and 15% or less, Cr: 1.0% or less, P: 0.03% or less, and S: 0.05% or less, the balance consisting of Fe and inevitable impurities; and a microstructure comprising an austenite single phase. The ratio of the difference between the maximum and minimum hardness at a periphery of a cross-section perpendicular to the longitudinal direction with respect to a central average hardness is 15% or less. Two or more ribs extend in the longitudinal direction at equal intervals in a cross-sectional circumferential direction. The ratio of the difference between the maximum and minimum width of the ribs to the minimum width is 50% or less.Type: GrantFiled: February 8, 2017Date of Patent: September 15, 2020Assignee: JFE STEEL CORPORATIONInventors: Kiyoshi Uwai, Takashi Iwamoto, Kazukuni Hase
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Publication number: 20200277682Abstract: A rail achieves a high 0.2% proof stress after straightening treatment, the high 0.2% proof stress being effective at improving rolling contact fatigue resistance of the rail, by hot rolling a steel raw material to obtain a rail, the steel raw material having a chemical composition containing C: 0.70% to 0.85%, Si: 0.1% to 1.5%, Mn: 0.4% to 1.5%, P: 0.035% or less, S: 0.010% or less, and Cr: 0.05% to 1.50% with the balance being Fe and inevitable impurities; straightening the rail with a load of 50 tf or more; and subsequently subjecting the rail to heat treatment in which the rail is held in a temperature range of 150° C. or more and 400° C. or less for 0.5 hours or more and 10 hours or less.Type: ApplicationFiled: March 20, 2018Publication date: September 3, 2020Applicant: JFE Steel CorporationInventors: Minoru HONJO, Tatsumi KIMURA, Katsuyuki ICHIMIYA, Kazukuni HASE
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Publication number: 20200248290Abstract: Provided is an abrasion-resistant steel plate which has high hardness up to the mid-thickness part thereof although the steel plate is 50 mm or more, and can be manufactured at low cost. The abrasion-resistant steel plate has a specific chemical composition having DI* of 120 or more, where DI* is defined by the following Formula (1): DI*=33.85×(0.1×C)0.5×(0.7×Si+1)×(3.33×Mn+1)×(0.35×Cu+1)×(0.36×Ni+1)×(2.16×Cr+1)×(3×Mo+1)×(1.75×V+1)×(1.5×W+1) . . . (1), has HB1 of 360 HBW10/3000 to 490 HBW10/3000, HB1 being a Brinell hardness at a depth of 1 mm from a surface, has a hardness ratio, HB1/2 to HB1, of 75% or more, HB1/2 being a Brinell hardness at a mid-thickness position, and has a plate thickness of 50 mm or more.Type: ApplicationFiled: February 2, 2018Publication date: August 6, 2020Applicant: JFE STEEL CORPORATIONInventors: Naoki TAKAYAMA, Yusuke TERAZAWA, Yoshiaki MURAKAMI, Kazukuni HASE, Yusaku TAKEMURA, Yasuhiro MUROTA
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Publication number: 20200115782Abstract: Excellent CTOD properties for multilayer welding joint is provided for a steel plate. The steel plate comprises a specific chemical composition with Ceq of 0.45% or less where Ceq (%)=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 . . . (1) and Pcm of 0.22% or less where Pcm (%)=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10+5 [B] . . . (2); an average effective grain size of 20 ?m or less at a mid-thickness part of the steel plate; and porosities having an equivalent circular diameter of 200 ?m or more, the number of the porosities per mm2 being 0.1/mm2 or less.Type: ApplicationFiled: May 21, 2018Publication date: April 16, 2020Applicant: JFE STEEL CORPORATIONInventors: Yoshiko TAKEUCHI, Katsuyuki ICHIMIYA, Kazukuni HASE
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Publication number: 20200002780Abstract: A rail exhibits a high 0.2% proof stress after shipping, which is effective for improving rolling contact fatigue resistance of the rail, the rail having a chemical composition containing C: 0.70% to 0.85%, Si: 0.1% to 1.5%, Mn: 0.4% to 1.5%, P: 0.035% or less, S: 0.010% or less, and Cr: 0.05% to 1.50%, with the balance being Fe and inevitable impurities, and exhibiting, at least 90 days after a preparation date of a steel material inspection certificate of the rail which describes at least a measurement result of a 0.2% proof stress of a head of the rail, an improvement margin of a 0.2% proof stress of 40 MPa or more, relative to the 0.2% proof stress described in the steel material inspection certificate.Type: ApplicationFiled: March 20, 2018Publication date: January 2, 2020Applicant: JFE STEEL CORPORATIONInventors: Minoru HONJO, Tatsumi KIMURA, Katsuyuki ICHIMIYA, Kazukuni HASE