Patents by Inventor Kazukuni Hase

Kazukuni Hase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170369958
    Abstract: A thick-walled, high-toughness, high-strength steel plate manufactured from steel having a particular composition and casted under conditions where the cooling rate of a surface during solidification is 1° C./s or less. The surface of the steel plate has a toughness (vE-40) of 70 J or more, and the steel plate has a thickness of 100 mm or more.
    Type: Application
    Filed: January 15, 2016
    Publication date: December 28, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Shigeki KITSUYA, Katsuyuki ICHIMIYA, Kazukuni HASE
  • Publication number: 20170275727
    Abstract: A steel plate comprising, by mass %: C: 0.03% to 0.12%, Si: 0.5% or less, Mn: 1.0% to 2.0%, P: 0.015% or less, S: 0.0005% to 0.0050%, Al: 0.005% to 0.060%, Ni: 0.5% to 2.0%, Ti: 0.005% to 0.030%, N: 0.0015% to 0.0065%, 0: 0.0010% to 0.0050%, Ca: 0.0005% to 0.0060%, and optionally one or two or more of Cu and the like. Ti/N, Ceq, Pcm, and ACR are in particular ranges, a base metal of the plate has an effective grain size of 20 ?m or less at half the thickness of the plate, and the plate contains a particular number of complex inclusions at ¼ and ½ of the thickness of the plate. The complex inclusions comprise a sulfide containing Ca and Mn and an oxide containing Al and having an equivalent circular diameter of 0.1 ?m or more.
    Type: Application
    Filed: September 5, 2014
    Publication date: September 28, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuyuki ICHIMIYA, Yusuke TERAZAWA, Kazukuni HASE
  • Publication number: 20170191149
    Abstract: Provided is a railway vehicle wheel that enables further reducing wear and fatigue damage of the wheel and rail in total. A railway vehicle wheel containing, in mass %: 0.65% to 0.84% of C; 0.1% to 1.5% of Si; 0.05% to 1.5% of Mn; 0.025% or less of P; 0.015% or less of S; 0.001% to 0.08% of Al; and 0.05% to 1.5% of Cr, the balance being Fe and incidental impurities, wherein a microstructure at least in a region extending from a tread to a depth of 15 mm is a pearlite structure, and a pearlite lamellar spacing at least in the region is 150 nm or less.
    Type: Application
    Filed: June 9, 2015
    Publication date: July 6, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Tatsumi KIMURA, Takashi IWAMOTO, Shigeru ENDO, Minoru HONJO, Katsuyuki ICHIMIYA, Kazukuni HASE, Kazuya TOKUNAGA
  • Publication number: 20170173743
    Abstract: A weld joint with an excellent CTOD property is produced with a weld metal, using a steel plate as a base metal. The steel plate has a chemical composition including C: 0.03% to 0.09%, Si: 0.01% to 0.35%, Mn: 1.3% to 2.0%, P: 0.012% or less, S: 0.0035% or less, Al: 0.01% to 0.06%, Ni: less than 0.3%, Mo: less than 0.10%, Nb: 0.005% to 0.023%, Ti: 0.005% to 0.025%, B: less than 0.0003%, N: 0.002% to 0.005%, Ca: 0.0005% to 0.0050%, and O: 0.0030% or less, with the components additionally satisfying a predetermined relationship. The weld metal has a chemical composition including C: 0.040% to 0.090%, Si: 0.1% to 0.8%, Mn: 1.0% to 2.5%, Al: 0.020% or less, Ni: 0.1% to 1.0%, Mo: 0.05% to 0.50%, Ti: 0.005% to 0.050%, and B: 0.0015% or less, the balance being Fe and incidental impurities.
    Type: Application
    Filed: March 31, 2015
    Publication date: June 22, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuyuki Ichimiya, Masac Yuga, Kazukuni Hase, Shigeru Endo
  • Publication number: 20170137905
    Abstract: A high-tensile-strength steel plate is provided with a new chemical composition design that guarantees the same properties as a 50 mm thick steel plate even in a steel plate with a thickness of 100 mm or greater, without the yield stress being affected by the plate thickness. By mass %, the chemical composition includes C: 0.02% to 0.08%, Si: 0.01% to 0.35%, Mn: 1.4% to 2.0%, P: 0.007% or less, S: 0.0035% or less, Al: 0.010% to 0.060%, Ni: 0.5% to 2.0%, Mo: 0.10% to 0.50%, Nb: 0.005% to 0.040%, Ti: 0.005% to 0.025%, B: less than 0.0003%, N: 0.002% to 0.005%, Ca: 0.0005% to 0.0050%, and O: 0.003% or less, with the components additionally satisfying a predetermined relationship.
    Type: Application
    Filed: March 31, 2015
    Publication date: May 18, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuyuki Ichimiya, Masao Yuga, Kazukuni Hase, Shigeru Endo
  • Patent number: 9618070
    Abstract: Disclosed is high strength spring steel that can limit the depth of pitting occurring when corroded and therefore possesses high strength as well as excellent pitting corrosion resistance and corrosion fatigue property, with a composition containing: C: greater than 0.35 mass % and less than 0.50 mass %; Si: greater than 1.75 mass % and less than or equal to 3.00 mass %; Mn: 0.2 mass % to 1.0 mass %; Cr: 0.01 mass % to 0.04 mass %; P: 0.025 mass % or less; S: 0.025 mass % or less; Mo: 0.1 mass % to 1.0 mass %; and O: 0.0015 mass % or less, under a condition that a PC value calculated by PC=4.2×([C]+[Mn])+0.1×(1/[Si]+1/[Mo])+20.3×[Cr]+0.001×(1/[N]) is greater than 3.3 and equal to or less than 8.0. Also disclosed is a preferred method for manufacturing the same.
    Type: Grant
    Filed: November 8, 2013
    Date of Patent: April 11, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Kazukuni Hase, Hideto Kimura
  • Publication number: 20170088913
    Abstract: A high toughness and high tensile strength thick steel plate has a plate thickness of 100 mm or more, wherein a reduction of area in a center of the plate thickness by tension in a plate thickness direction is 40% or more. Thus, a high tensile strength thick steel plate with excellent strength and toughness in a center of the plate thickness can be obtained with no need for a larger production line, even in the case of producing a high strength thick steel plate for which the addition amount of alloying element needs to be increased.
    Type: Application
    Filed: September 9, 2014
    Publication date: March 30, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase, Teruhisa Kinugawa, Naoki Matsunaga, Kenji Hayashi, Masayuki Horie, Yusuke Terazawa, Shigeru Endo
  • Publication number: 20170044639
    Abstract: A steel plate has excellent strength and toughness in a mid-thickness part thereof, despite having a plate thickness of 100 mm or greater. The steel plate has a chemical composition containing specific amounts of C, Si, Mn, P, S, Cr, Ni, Al, N, B, and 0, with the balance being Fe and incidental impurities, and having an equivalent carbon content Cer of 0.65 or greater. The steel plate has a yield strength of 620 MPa or greater, a plate thickness of 100 mm or greater, and has a microstructure in which prior ? grain size in a mid-thickness part of the steel plate has a maximum value, expressed as an equivalent circle diameter, of 150 ?m or less, and a total area ratio of martensite and bainite in the mid-thickness part is 80% or greater.
    Type: Application
    Filed: April 24, 2015
    Publication date: February 16, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
  • Publication number: 20160312327
    Abstract: A steel plate includes a predetermined chemical composition, in which B is controlled to be less than 0.0003%, and the balance is Fe and incidental impurities. The steel plate also includes precipitates containing Ti, Nb, and Mo and having a mean particle size of 20 nm or less, the relationship [Nb]/([Ti]+[Nb]+[Mo])?0.3 being satisfied, where [Ti] is the Ti content, [Nb] is the Nb content, and [Mo] is the Mo content, thereby providing a thick, high tensile strength steel plate that is suitable for use in steel structures such as marine structures, ships, pressure vessels, and penstocks, has a yield stress (YS) of 460 MPa or greater, and has excellent low-temperature toughness of the heat-affected zone in a multilayer weld (CTOD property) and excellent strength and toughness after Post Weld Heat Treatment (PWHT property).
    Type: Application
    Filed: December 10, 2014
    Publication date: October 27, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuyuki Ichimiya, Shigeki Kitsuya, Kazukuni Hase, Shigeru Endo
  • Publication number: 20160040274
    Abstract: Provided are a thick steel plate with which a welded joint having good CTOD property is formed by low-to-medium heat input multipass welding and a method for producing the thick steel plate. The steel plate has a composition containing, by mass, C: 0.03% to 0.10%, Si: 0.5% or less, Mn: 1.0% to 2.0%, P: 0.015% or less, S: 0.0005% to 0.0050%, Al: 0.005% to 0.060%, Ni: 0.5% to 2.0%, Ti: 0.005% to 0.030%, N: 0.0015% to 0.0065%, O: 0.0010% to 0.0050%, Ca: 0.0005% to 0.0060%, and, as needed, one or more elements such as Cu. Ti/N, Ceq, Pcm, and ACR each fall within the specific range. The effective crystal grain size of the base metal at the center of the plate in the thickness direction is 20 ?m or less. A specific amount of a composite inclusion including a sulfide containing Ca and Mn and an oxide containing Al having an equivalent circular diameter of 0.1 ?m or more is present at the ¼-thickness position and the ½-thickness position of the plate.
    Type: Application
    Filed: March 5, 2014
    Publication date: February 11, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke Terazawa, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
  • Publication number: 20160017456
    Abstract: There is provided a thick steel plate having good multipass weld joint CTOD characteristics for low to medium heat input and a method for manufacturing the thick steel plate. A steel plate containing, on a mass percent basis, C: 0.03% to 0.12%, Si: 0.5% or less, Mn: 1.0% to 2.0%, P: 0.015% or less, S: 0.0005% to 0.0050%, Al: 0.005% to 0.060%, Ni: 0.5% to 2.0%, Ti: 0.005% to 0.030%, N: 0.0015% to 0.0065%, O: 0.0010% to 0.0050%, Ca: 0.0005% to 0.0060%, and optionally one or two or more of Cu and the like, wherein Ti/N, Ceq, Pcm, and ACR are in particular ranges, a base material of the plate has an effective grain size of 20 ?m or less at half the thickness of the plate, and the plate contains a particular number of complex inclusions at ¼ and ½ of the thickness of the plate, the complex inclusions being composed of a sulfide containing Ca and Mn and an oxide containing Al and having an equivalent circular diameter of 0.1 ?m or more.
    Type: Application
    Filed: March 5, 2014
    Publication date: January 21, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke Terazawa, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
  • Publication number: 20160010192
    Abstract: A thick, high-toughness high-strength steel plate has excellent strength and toughness in the central area through the plate thickness. The thick steel plate has a specific chemical composition and includes a microstructure having, throughout an entire region in the plate thickness direction, an average prior austenite grain size of not more than 50 ?m and a martensite and/or bainite phase area fraction of not less than 80%. A continuously cast slab having the specific chemical composition is heated to 1200° C. to 1350° C., hot worked with a strain rate of not more than 3/s and a cumulative working reduction of not less than 15%, and thereafter hot rolled and heat treated.
    Type: Application
    Filed: March 11, 2014
    Publication date: January 14, 2016
    Inventors: Shigeki Kitsuya, Naoki Matsunaga, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
  • Patent number: 9139887
    Abstract: The present invention provides bearing steel, comprising a chemical composition including by mass %, C: 0.56%?[% C]?0.70%, Si: 0.15%?[% Si]<0.50%, Mn: 0.60%?[% Mn]?1.50%, Cr: 0.50%?[% Cr]?1.10%, Mo: 0.05%?[% Mo]?0.5%, P: [% P]?0.025%, S: [% S]?0.025%, Al: 0.005%?[% Al]?0.500%, O: [% O]?0.0015%, N: 0.0030%?[% N]?0.015%, and remainder as Fe and incidental impurities.
    Type: Grant
    Filed: May 24, 2011
    Date of Patent: September 22, 2015
    Assignees: JFE STEEL CORPORATION, NTN CORPORATION
    Inventors: Minoru Honjo, Kazukuni Hase, Tatsumi Kimura, Shinji Mitao
  • Publication number: 20140060706
    Abstract: Disclosed is high strength spring steel that can limit the depth of pitting occurring when corroded and therefore possesses high strength as well as excellent pitting corrosion resistance and corrosion fatigue property, with a composition containing: C: greater than 0.35 mass % and less than 0.50 mass %; Si: greater than 1.75 mass % and less than or equal to 3.00 mass %; Mn: 0.2 mass % to 1.0 mass %; Cr: 0.01 mass % to 0.04 mass %; P: 0.025 mass % or less; S: 0.025 mass % or less; Mo: 0.1 mass % to 1.0 mass %; and O: 0.0015 mass % or less, under a condition that a PC value calculated by PC=4.2×([C]+[Mn])+0.1×(1/[Si]+1/[Mo])+20.3×[Cr]+0.001×(1/[N]) is greater than 3.3 and equal to or less than 8.0. Also disclosed is a preferred method for manufacturing the same.
    Type: Application
    Filed: November 8, 2013
    Publication date: March 6, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru HONJO, Kazukuni HASE, Hideto KIMURA
  • Patent number: 8608874
    Abstract: Disclosed is high strength spring steel that can limit the depth of pitting occurring when corroded and therefore possesses high strength as well as excellent pitting corrosion resistance and corrosion fatigue property, with a composition containing: C: greater than 0.35 mass % and less than 0.50 mass %; Si: greater than L75 mass % and less than or equal to 3.00 mass %; Mn: 0.2 mass % to 1.0 mass %; Cr: 0.01 mass % to 0.04 mass %; P: 0.025 mass % or less; S: 0.025 mass % or less; Mo: 0.1 mass % to 1.0 mass %; and 0: 0.0015 mass % or less, under a condition that a PC value calculated by PC=4.2×([C]+[Mn])+0.1×(1/[Si]+1/[Mo])+20.3×[Cr]+0.001×(1/[N]) is greater than 3.3 and equal to or less than 8.0. Also disclosed is a preferred method for manufacturing the same.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: December 17, 2013
    Assignee: JFE Steel Corporation
    Inventors: Minoru Honjo, Kazukuni Hase, Hideto Kimura
  • Publication number: 20130174945
    Abstract: The present invention provides bearing steel, comprising a chemical composition including by mass %, C: 0.56%?[% C]?0.70%, Si: 0.15%?[% Si]<0.50%, Mn: 0.60%?[% Mn]?1.50%, Cr: 0.50%?[% Cr]?1.10%, Mo: 0.05%?[% Mo]?0.5%, P: [% P]?0.025%, S: [% S]?0.025%, Al: 0.005%?[% Al]?0.500%, O: [% O]?0.0015%, N: 0.0030%?[% N]?0.015%, and remainder as Fe and incidental impurities.
    Type: Application
    Filed: May 24, 2011
    Publication date: July 11, 2013
    Applicants: NTN CORPORATION, JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Kazukuni Hase, Tatsumi Kimura, Shinji Mitao
  • Publication number: 20130048158
    Abstract: Disclosed is high strength spring steel that can limit the depth of pitting occurring when corroded and therefore possesses high strength as well as excellent pitting corrosion resistance and corrosion fatigue property, with a composition containing: C: greater than 0.35 mass % and less than 0.50 mass %; Si: greater than L75 mass % and less than or equal to 3.00 mass %; Mn: 0.2 mass % to 1.0 mass %; Cr: 0.01 mass % to 0.04 mass %; P: 0.025 mass % or less; S: 0.025 mass % or less; Mo: 0.1 mass % to 1.0 mass %; and 0: 0.0015 mass % or less, under a condition that a PC value calculated by PC=4.2×([C]+[Mn])+0.1×(1/[Si]+1/[Mo])+20.3×[Cr]+0.001×(1/[N]) is greater than 3.3 and equal to or less than 8.0. Also disclosed is a preferred method for manufacturing the same.
    Type: Application
    Filed: February 28, 2011
    Publication date: February 28, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Kazukuni Hase, Hideto Kimura
  • Publication number: 20130017117
    Abstract: A bearing steel contains C: 0.56% by mass or more and 0.70% by mass or less, Si: 0.15% by mass or more and less than 0.50% by mass, Mn: 0.60% by mass or more and 1.50% by mass or less, Cr: 0.50% by mass or more and 1.10% by mass or less, P: 0.025% by mass or less, S: 0.025% by mass or less, Al: 0.005% by mass or more and 0.500% by mass or less, O: 0.0015% by mass or less, N: 0.0030% by mass or more and 0.015% by mass or less, and a remainder of Fe and incidental impurities. The bearing steel has a composition such that the eutectic carbide formation index Ec satisfies 0<Ec?0.25.
    Type: Application
    Filed: November 30, 2010
    Publication date: January 17, 2013
    Applicant: JFE Steel Corporation
    Inventors: Minoru Honjo, Kazukuni Hase, Hideto Kimura
  • Publication number: 20120321503
    Abstract: An ingot steel for bearings has a composition containing C: 0.56% by mass or more and 0.70% by mass or less, Si: 0.15% by mass or more and less than 0.50% by mass, Mn: 0.60% by mass or more and 1.50% by mass or less, Cr: 0.50% by mass or more and 1.10% by mass or less, P: 0.025% by mass or less, S: 0.025% by mass or less, Al: 0.005% by mass or more and 0.500% by mass or less, O: 0.0015% by mass or less, N: 0.0030% by mass or more and 0.015% by mass or less, and a remainder of Fe and incidental impurities, wherein eutectic carbide formation index Ec satisfies 0<Ec?0.25.
    Type: Application
    Filed: November 30, 2010
    Publication date: December 20, 2012
    Inventors: Minoru Honjo, Kazukuni Hase, Hideto Kimura
  • Patent number: 8302309
    Abstract: A method is directed to a production of a bearing device for a wheel including an inner member and an outer member rotatable relative to each other through a plurality of rolling elements, in which a component part forming one of the inner member and the outer member is a hot forged product. In the practice of this method, during or at the end of a hot forging step for hot forging the component part, a portion of the component part is cooled by spraying a coolant or by controlling an atmospheric temperature, to thereby render a matrix of the component part to represent a standard structure and render a surface portion of the component part to represent a non-standard structure.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: November 6, 2012
    Assignees: NTN Corporation, JFE Steel Corporation
    Inventors: Isao Hirai, Kohei Yoshino, Takayasu Takubo, Kazuhiko Yoshida, Kazukuni Hase, Hideto Kimura, Kiyoshi Uwai, Takaaki Toyooka