Patents by Inventor Kazukuni Hase
Kazukuni Hase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20190352762Abstract: A case hardening steel suitable as raw material for producing a mechanical structural part having high rotating bending fatigue strength and pitting fatigue strength at relatively low cost and a method of producing the case hardening steel are provided. A case hardening steel comprises a chemical composition containing, in mass %, C, Si, Mn, P, S, Cr, Mo, Al, N, and O in a predetermined relationship, with a balance being Fe and inevitable impurities, wherein ?I?80 (where I denotes an area (?m2) of an oxide-based inclusion located in a fish eye central portion at a fracture surface after subjecting the case hardening steel to carburizing-quenching and tempering and then performing a rotating bending fatigue test).Type: ApplicationFiled: May 31, 2017Publication date: November 21, 2019Applicants: JFE STEEL CORPORATION, JFE STEEL CORPORATIONInventors: Keisuke ANDO, Takashi IWAMOTO, Kunikazu TOMITA, Kazukuni HASE, Kimihiro NISHIMURA
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Publication number: 20190352749Abstract: A steel material for high heat input welding used for low-temperature storage tanks, and has excellent joint strength and low-temperature toughness at ?55° C. of a weld heat-affected zone when high heat input welding at a heat input exceeding 80 kJ/cm is performed. The steel material has a specified chemical composition in which Mn, Cu, and Ni are contained so as to satisfy: 1.85?Mn+0.4×(Cu+Ni)?2.10, where Mn, Cu, and Ni represent the contents, by mass%, of respective components or are set to zero if not contained.Type: ApplicationFiled: August 22, 2017Publication date: November 21, 2019Applicant: JFE STEEL CORPORATIONInventors: Koichi NAKASHIMA, Yoshiaki MURAKAMI, Kazukuni HASE
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Publication number: 20190338402Abstract: A method for manufacturing a railway vehicle wheel is provided. The method comprises: in an electric heating furnace or converter, preparing steel containing, in mass %. 0.65% to 0.84% of C, 0.1% to 1.5% of Si, 0.05% to 1.5% of Mn, 0.025% or less of P, 0.015% or less of S, 0.001% to 0.08% of Al, and 0.05% to 1.5% of Cr, the balance being Fe and incidental impurities; casting the steel to obtain a material; hot rolling and/or hot forging the material to form a wheel; heating the wheel to Ac3 point +50° C. or higher; cooling the wheel from a start temperature of 700° C. or higher to a stop temperature of 500° C. to 650° C. at a rate of 1° C./s to 10° C./s; and then air cooling the wheel.Type: ApplicationFiled: July 22, 2019Publication date: November 7, 2019Applicant: JFE STEEL CORPORATIONInventors: Tatsumi KIMURA, Takashi IWAMOTO, Shigeru ENDO, Minoru HONJO, Katsuyuki ICHIMIYA, Kazukuni HASE, Kazuya TOKUNAGA
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Patent number: 10450627Abstract: A steel plate comprising, by mass %: C: 0.03% to 0.12%, Si: 0.5% or less, Mn: 1.0% to 2.0%, P: 0.015% or less, S: 0.0005% to 0.0050%, Al: 0.005% to 0.060%, Ni: 0.5% to 2.0%, Ti: 0.005% to 0.030%, N: 0.0015% to 0.0065%, O: 0.0010% to 0.0050%, Ca: 0.0005% to 0.0060%, and optionally one or two or more of Cu and the like. Ti/N, Ceq, Pcm, and ACR are in particular ranges, a base metal of the plate has an effective grain size of 20 ?m or less at half the thickness of the plate, and the plate contains a particular number of complex inclusions at ¼ and ½ of the thickness of the plate. The complex inclusions comprise a sulfide containing Ca and Mn and an oxide containing Al and having an equivalent circular diameter of 0.1 ?m or more.Type: GrantFiled: September 5, 2014Date of Patent: October 22, 2019Assignee: JFE STEEL CORPORATIONInventors: Katsuyuki Ichimiya, Yusuke Terazawa, Kazukuni Hase
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Patent number: 10443110Abstract: A high toughness and high tensile strength thick steel plate has a plate thickness of 100 mm or more, wherein a reduction of area in a center of the plate thickness by tension in a plate thickness direction is 40% or more. Thus, a high tensile strength thick steel plate with excellent strength and toughness in a center of the plate thickness can be obtained with no need for a larger production line, even in the case of producing a high strength thick steel plate for which the addition amount of alloying element needs to be increased.Type: GrantFiled: September 9, 2014Date of Patent: October 15, 2019Assignee: JFE Steel CorporationInventors: Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase, Teruhisa Kinugawa, Naoki Matsunaga, Kenji Hayashi, Masayuki Horie, Yusuke Terazawa, Shigeru Endo
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Publication number: 20190309384Abstract: An abrasion-resistant steel plate that can achieve both gas cutting cracking resistance and abrasion resistance at low cost is provided. An abrasion-resistant steel plate comprises: a chemical composition containing, in mass %, C: more than 0.34% and 0.50% or less, Si: 0.01% to 1.0%, Mn: 0.30% to 2.00%, P: 0.015% or less, S: 0.005% or less, Cr: 0.01% to 2.00%, Al: 0.001% to 0.100%, N: 0.01% or less, and a balance consisting of Fe and inevitable impurities; and a microstructure in which a volume fraction of martensite at a depth of 1 mm from a surface of the abrasion-resistant steel plate is 90% or more, and a prior austenite grain size at the mid-thickness of the abrasion-resistant steel plate is 80 ?m or less, wherein hardness at a depth of 1 mm from the surface of the abrasion-resistant steel plate is 560 HBW 10/3000 or more in Brinell hardness, and a concentration [Mn] of Mn in mass % and a concentration [P] of P in mass % in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.45.Type: ApplicationFiled: April 19, 2016Publication date: October 10, 2019Applicant: JFE STEEL CORPORATIONInventors: Yusuke TERAZAWA, Naoki TAKAYAMA, Kenji HAYASHI, Kazukuni HASE
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Publication number: 20190249280Abstract: A method for selecting a rail steel and a wheel steel comprising: selecting a rail steel and a wheel steel to be used as a rail and a wheel on an actual track, respectively, the rail steel and the wheel steel having a specific chemical composition, such that the rail comprises a head portion having a yield strength YSR of 830 MPa or more, the wheel comprises a rim portion having a yield strength YSW of 580 MPa or more, and a ratio YSR/YSW of the yield strength YSR at the head portion of the rail to the yield strength YSW at the rim portion of the wheel falls within a range of: 0.85?YSR/YSW?1.95 (1).Type: ApplicationFiled: December 14, 2016Publication date: August 15, 2019Applicant: JFE STEEL CORPORATIONInventors: Minoru HONJO, Tatsumi KIMURA, Katsuyuki ICHIMIYA, Kazukuni HASE
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Patent number: 10358688Abstract: A steel plate has excellent strength and toughness in a mid-thickness part thereof, despite having a plate thickness of 100 mm or greater. The steel plate has a chemical composition containing specific amounts of C, Si, Mn, P, S, Cr, Ni, Al, N, B, and O, with the balance being Fe and incidental impurities, and having an equivalent carbon content CeqIIW of 0.65 or greater. The steel plate has a yield strength of 620 MPa or greater, a plate thickness of 100 mm or greater, and has a microstructure in which prior ? grain size in a mid-thickness part of the steel plate has a maximum value, expressed as an equivalent circle diameter, of 150 ?m or less, and a total area ratio of martensite and bainite in the mid-thickness part is 80% or greater.Type: GrantFiled: April 24, 2015Date of Patent: July 23, 2019Assignee: JFE Steel CorporationInventors: Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
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Patent number: 10351926Abstract: A thick steel plate is provided by heating a continuously-cast slab, hot forging the continuously-cast slab using opposing dies having respective short sides differing such that when a short side length of a die having a shorter one of the short sides is taken to be 1, a short side length of a die having a longer one of the short sides is 1.1 to 3.0, allowing cooling to obtain a steel raw material, reheating the steel raw material, performing hot rolling of the steel raw material including at least two passes carried out, allowing cooling to obtain a thick steel plate, reheating the thick steel plate to at least the Ac3 temperature and no higher than 1050° C., rapidly cooling the thick steel plate to 350° C. or lower, and tempering the thick steel plate at at least 550° C. and no higher than 700° C.Type: GrantFiled: November 17, 2015Date of Patent: July 16, 2019Assignee: JFE STEEL CORPORATIONInventors: Yota Kuronuma, Hirofumi Ohtsubo, Shigeki Kitsuya, Katsuyuki Ichimiya, Kazukuni Hase
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Publication number: 20190203314Abstract: An abrasion-resistant steel plate comprises: a specific chemical composition; and a microstructure in which a volume fraction of martensite at a depth of 1 mm from a surface of the abrasion-resistant steel plate is 90% or more, and a prior austenite grain size in a plate thickness central part at the mid-thickness of the abrasion-resistant steel plate is 80 ?m or less, wherein hardness at a depth of 1 mm from the surface of the abrasion-resistant steel plate is 460 to 590 HBW 10/3000 in Brinell hardness, and a concentration [Mn] of Mn in mass % and a concentration [P] of P in mass % in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.50.Type: ApplicationFiled: April 19, 2016Publication date: July 4, 2019Applicant: JFE STEEL CORPORATIONInventors: Yusuke TERAZAWA, Naoki TAKAYAMA, Kenji HAYASHI, Kazukuni HASE
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Patent number: 10316385Abstract: A high-tensile-strength steel plate is provided with a new chemical composition design that guarantees the same properties as a 50 mm thick steel plate even in a steel plate with a thickness of 100 mm or greater, without the yield stress being affected by the plate thickness. By mass %, the chemical composition includes C: 0.02% to 0.08%, Si: 0.01% to 0.35%, Mn: 1.4% to 2.0%, P: 0.007% or less, S: 0.0035% or less, Al: 0.010% to 0.060%, Ni: 0.5% to 2.0%, Mo: 0.10% to 0.50%, Nb: 0.005% to 0.040%, Ti: 0.005% to 0.025%, B: less than 0.0003%, N: 0.002% to 0.005%, Ca: 0.0005% to 0.0050%, and O: 0.003% or less, with the components additionally satisfying a predetermined relationship.Type: GrantFiled: March 31, 2015Date of Patent: June 11, 2019Assignee: JFE Steel CorporationInventors: Katsuyuki Ichimiya, Masao Yuga, Kazukuni Hase, Shigeru Endo
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Patent number: 10300564Abstract: A weld joint with an excellent CTOD property is produced with a weld metal, using a steel plate as a base metal. The steel plate has a chemical composition including C: 0.03% to 0.09%, Si: 0.01% to 0.35%, Mn: 1.3% to 2.0%, P: 0.012% or less, S: 0.0035% or less, Al: 0.01% to 0.06%, Ni: less than 0.3%, Mo: less than 0.10%, Nb: 0.005% to 0.023%, Ti: 0.005% to 0.025%, B: less than 0.0003%, N: 0.002% to 0.005%, Ca: 0.0005% to 0.0050%, and O: 0.0030% or less, with the components additionally satisfying a predetermined relationship. The weld metal has a chemical composition including C: 0.040% to 0.090%, Si: 0.1% to 0.8%, Mn: 1.0% to 2.5%, Al: 0.020% or less, Ni: 0.1% to 1.0%, Mo: 0.05% to 0.50%, Ti: 0.005% to 0.050%, and B: 0.0015% or less, the balance being Fe and incidental impurities.Type: GrantFiled: March 31, 2015Date of Patent: May 28, 2019Assignee: JFE Steel CorporationInventors: Katsuyuki Ichimiya, Masao Yuga, Kazukuni Hase, Shigeru Endo
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Publication number: 20190119772Abstract: An abrasion-resistant steel plate comprises: a chemical composition containing, in mass %, C: 0.20% to 0.45%, Si: 0.01% to 1.0%, Mn: 0.3% to 2.5%, P: 0.020% or less, S: 0.01% or less, Cr: 0.01% to 2.0%, Ti: 0.10% to 1.00%, B: 0.0001% to 0.0100% , Al: 0.1% or less, N: 0.01% or less, and a balance consisting of Fe and inevitable impurities; and a microstructure in which a volume fraction of martensite is 90% or more, and a prior austenite grain size is 80 ?m or less, wherein a number density of TiC precipitate having a size of 0.5 ?m or more is 400 particles/mm2 or more, and a Mn content [Mn] and a P content [P] in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.50.Type: ApplicationFiled: April 19, 2016Publication date: April 25, 2019Applicant: JFE STEEL CORPORATIONInventors: Yusuke TERAZAWA, Naoki TAKAYAMA, Kenji HAYASHI, Kazukuni HASE
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Publication number: 20190062860Abstract: An abrasion-resistant steel plate comprises: a specific chemical composition; and a microstructure in which a volume fraction of martensite at a depth of 1 mm from a surface of the abrasion-resistant steel plate is 90% or more, and a prior austenite grain size at the mid-thickness of the abrasion-resistant steel plate is 80 ?m or less, wherein hardness at a depth of 1 mm from the surface of the abrasion-resistant steel plate is 360 to 490 HBW 10/3000 in Brinell hardness, and a concentration [Mn] of Mn in mass % and a concentration [P] of P in mass % in a plate thickness central segregation area satisfy 0.04[Mn]+[P]<0.55.Type: ApplicationFiled: April 19, 2016Publication date: February 28, 2019Applicant: JFE STEEL CORPORATIONInventors: Yusuke TERAZAWA, Naoki TAKAYAMA, Kenji HAYASHI, Kazukuni HASE
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Publication number: 20190048590Abstract: A high manganese content deformed reinforcing bar having an austenite single phase microstructure has excellent bending workability. A deformed reinforcing bar includes a chemical composition containing, in mass %, C: 0.7% or more and 1.2% or less, Si: 1.0% or less, Mn: 9% or more and 15% or less, Cr: 1.0% or less, P: 0.03% or less, and S: 0.05% or less, the balance consisting of Fe and inevitable impurities; and a microstructure comprising an austenite single phase. The ratio of the difference between the maximum and minimum hardness at a periphery of a cross-section perpendicular to the longitudinal direction with respect to a central average hardness is 15% or less. Two or more ribs extend in the longitudinal direction at equal intervals in a cross-sectional circumferential direction. The ratio of the difference between the maximum and minimum width of the ribs to the minimum width is 50% or less.Type: ApplicationFiled: February 8, 2017Publication date: February 14, 2019Applicant: JFE STEEL CORPORATIONInventors: Kiyoshi UWAI, Takashi IWAMOTO, Kazukuni HASE
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Publication number: 20190040488Abstract: A steel plate for high-strength and high-toughness steel pipes has a chemical composition containing, by mass %, C: 0.03% or more and 0.08% or less, Si: more than 0.05% and 0.50% or less, Mn: 1.5% or more and 2.5% or less, P: 0.001% or more and 0.010% or less, S: 0.0030% or less, Al: 0.01% or more and 0.08% or less, Nb: 0.010% or more and 0.080% or less, Ti: 0.005% or more and 0.025% or less, and N: 0.001% or more and 0.006% or less, and further containing, by mass %, at least one selected from Cu: 0.01% or more and 1.00% or less, Ni: 0.01% or more and 1.00% or less, Cr: 0.01% or more and 1.00% or less, Mo: 0.01% or more and 1.00% or less, V: 0.01% or more and 0.10% or less, and B: 0.0005% or more and 0.0030% or less, with the balance being Fe and inevitable impurities. The steel plate has a microstructure in which an area fraction of ferrite at a ½ position of a thickness of the steel plate is 20% or more and 80% or less and deformed ferrite constitutes 50% or more and 100% or less of the ferrite.Type: ApplicationFiled: January 23, 2017Publication date: February 7, 2019Applicant: JFE Steel CorporationInventors: Hideyuki Kimura, Ryo Nagao, Nobuyuki Ishikawa, Kazukuni Hase
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Patent number: 10036079Abstract: There is provided a thick steel plate having good multipass weld joint CTOD characteristics for low to medium heat input and a method for manufacturing the thick steel plate. A steel plate containing, on a mass percent basis, C: 0.03% to 0.12%, Si: 0.5% or less, Mn: 1.0% to 2.0%, P: 0.015% or less, S: 0.0005% to 0.0050%, Al: 0.005% to 0.060%, Ni: 0.5% to 2.0%, Ti: 0.005% to 0.030%, N: 0.0015% to 0.0065%, O: 0.0010% to 0.0050%, Ca: 0.0005% to 0.0060%, and optionally one or two or more of Cu and the like, wherein Ti/N, Ceq, Pcm, and ACR are in particular ranges, a base material of the plate has an effective grain size of 20 ?m or less at half the thickness of the plate, and the plate contains a particular number of complex inclusions at ¼ and ½ of the thickness of the plate, the complex inclusions being composed of a sulfide containing Ca and Mn and an oxide containing Al and having an equivalent circular diameter of 0.1 ?m or more.Type: GrantFiled: March 5, 2014Date of Patent: July 31, 2018Assignee: JFE Steel CorporationInventors: Yusuke Terazawa, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
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Patent number: 10023946Abstract: Provided are a thick steel plate with which a welded joint having good CTOD property is formed by low-to-medium heat input multipass welding and a method for producing the thick steel plate. The steel plate has a composition containing, by mass, C: 0.03% to 0.10%, Si: 0.5% or less, Mn: 1.0% to 2.0%, P: 0.015% or less, S: 0.0005% to 0.0050%, Al: 0.005% to 0.060%, Ni: 0.5% to 2.0%, Ti: 0.005% to 0.030%, N: 0.0015% to 0.0065%, O: 0.0010% to 0.0050%, Ca: 0.0005% to 0.0060%, and, as needed, one or more elements such as Cu. Ti/N, Ceq, Pcm, and ACR each fall within the specific range. The effective crystal grain size of the base metal at the center of the plate in the thickness direction is 20 ?m or less. A specific amount of a composite inclusion including a sulfide containing Ca and Mn and an oxide containing Al having an equivalent circular diameter of 0.1 ?m or more is present at the ¼-thickness position and the ½-thickness position of the plate.Type: GrantFiled: March 5, 2014Date of Patent: July 17, 2018Assignee: JFE Steel CorporationInventors: Yusuke Terazawa, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
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Patent number: 10000833Abstract: A thick, high-toughness high-strength steel plate has excellent strength and toughness in the central area through the plate thickness. The thick steel plate has a specific chemical composition and includes a microstructure having, throughout an entire region in the plate thickness direction, an average prior austenite grain size of not more than 50 ?m and a martensite and/or bainite phase area fraction of not less than 80%. A continuously cast slab having the specific chemical composition is heated to 1200° C. to 1350° C., hot worked with a strain rate of not more than 3/s and a cumulative working reduction of not less than 15%, and thereafter hot rolled and heat treated.Type: GrantFiled: March 11, 2014Date of Patent: June 19, 2018Assignee: JFE STEEL CORPORATIONInventors: Shigeki Kitsuya, Naoki Matsunaga, Katsuyuki Ichimiya, Kazukuni Hase, Shigeru Endo
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Publication number: 20180155805Abstract: A thick steel plate is provided by heating a continuously-cast slab, hot forging the continuously-cast slab using opposing dies having respective short sides differing such that when a short side length of a die having a shorter one of the short sides is taken to be 1, a short side length of a die having a longer one of the short sides is 1.1 to 3.0, allowing cooling to obtain a steel raw material, reheating the steel raw material, performing hot rolling of the steel raw material including at least two passes carried out, allowing cooling to obtain a thick steel plate, reheating the thick steel plate to at least the Ac3 temperature and no higher than 1050° C., rapidly cooling the thick steel plate to 350° C. or lower, and tempering the thick steel plate at at least 550° C. and no higher than 700° C.Type: ApplicationFiled: November 17, 2015Publication date: June 7, 2018Applicant: JFE STEEL CORPORATIONInventors: Yota KURONUMA, Hirofumi OHTSUBO, Shigeki KITSUYA, Katsuyuki ICHIMIYA, Kazukuni HASE