Patents by Inventor Kazushige Ohno

Kazushige Ohno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8889242
    Abstract: A honeycomb structure includes periphery honeycomb fired bodies which include at least a single piece of a periphery small honeycomb fired body having in the cross-section a cross-sectional area which is less than about 60% of a cross-sectional area of a single piece of the center-portion honeycomb fired body. A cross-sectional area of a periphery honeycomb bonded body in the cross-section is about 60% or more of the cross-sectional area of a single piece of the center-portion honeycomb fired body. The second adhesive layer is provided between the periphery small honeycomb fired body and the at least one piece of the honeycomb fired body. The second adhesive layer has thermal conductivity higher than thermal conductivity of a first adhesive layer. The second adhesive layer has Young's modulus higher than Young's modulus of the first adhesive layer. The center-portion honeycomb fired bodies are bonded together with the first adhesive layer.
    Type: Grant
    Filed: February 9, 2009
    Date of Patent: November 18, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masatoshi Okuda
  • Patent number: 8609031
    Abstract: A honeycomb structure includes at least one honeycomb unit including zeolite, an inorganic binder, and cell walls. The cell walls extend from a first end face to a second end face to define cells along a longitudinal direction of the at least one honeycomb unit. Each of the cell walls includes a center part in the longitudinal direction and a first end part adjacent to the first end face. The first end part has a thickness larger than a thickness of the center part, and/or the first end part has a porosity smaller than a porosity of the center part.
    Type: Grant
    Filed: May 26, 2009
    Date of Patent: December 17, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 8586166
    Abstract: A ceramic porous sintered body including a plurality of ceramic coarse particles and a polycrystalline sintered body forming a bonding layer. The bonding layer exists between the ceramic coarse particles and connects the ceramic coarse particles. The polycrystalline sintered body includes a plurality of ceramic fine particles having an average particle size smaller than the ceramic coarse particles. The ceramic porous sintered body has an average pore diameter of 5 ?m to 50 ?m. A ratio of an average particle size of the ceramic coarse particle to the ceramic fine particles is 15:1-200:1.
    Type: Grant
    Filed: October 23, 2009
    Date of Patent: November 19, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Hiroki Sato
  • Patent number: 8518333
    Abstract: A honeycomb structured body of the present invention comprises a plurality of cells placed in parallel with one another in a longitudinal direction with a cell wall therebetween, wherein an oxide catalyst is supported on at least one portion of the cell wall, and the honeycomb structured body has an apparent density of about 0.7 g/cm3 or less.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: August 27, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Tomokazu Oya
  • Patent number: 8518855
    Abstract: A honeycomb structure includes aluminum titanate, cell walls, and pore portions. The cell walls extend along a longitudinal direction of the honeycomb structure to define cells between the cell walls. The pore portions have an average pore diameter of about 10 ?m to about 20 ?m. A length of a longest pore portion among the pore portions in a binary image including substrate portions and the pore portions is about 8 times or less of the average pore diameter. The binary image is converted from a microscopic image of a cross section of the cell walls in parallel with the longitudinal direction. The length is measured along a line drawn in a direction perpendicular to a thickness direction of the cell walls.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: August 27, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Kazunori Yamayose
  • Patent number: 8481454
    Abstract: A honeycomb structure includes aluminum titanate and cell walls. The cell walls extend along a longitudinal direction of the honeycomb structure to form a plurality of cells between the cell walls. A porosity of the honeycomb structure is from about 40% to about 60%. In a binary image of substrate portions and pore portions of each of the cell walls, an area ratio (%) of the pore portions to a whole area in a rectangularly-divided image is in a range from (the porosity?about 25%) to (the porosity+about 25%). The binary image is converted from a microscopic image of a cross section of each of the cell walls in parallel with the longitudinal direction. The rectangularly-divided image is formed by dividing the binary image in a direction parallel to a thickness direction of each of the cell walls at a predetermined width.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: July 9, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Kazunori Yamayose
  • Patent number: 8361400
    Abstract: An object of the present invention is to provide a honeycomb structural body which is low in pressure loss and can prolong a period up to a regenerating process. The present invention is directed to a columnar honeycomb structural body comprising a large number of through holes placed in parallel with one another in a length direction with wall portion interposed therebetween, wherein: each of the through holes has one of ends sealed; one end face of the through hole differs in opening area from the other end face thereof; a ceramic material which constitutes the wall portion has an average pore diameter in a range from 5 to 30 ?m; and the rate of capacity of micro pores each having a pore diameter two or more times larger than the average pore diameter is set to 30% or less of the capacity of the entire micro pores.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: January 29, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Teruo Komori, Kazushige Ohno, Sungtae Hong
  • Patent number: 8334230
    Abstract: A honeycomb structure includes at least one honeycomb unit which includes walls. The walls have a thickness of from about 0.10 mm to about 0.50 mm and extend along a longitudinal direction of the honeycomb structure to define through-holes. The honeycomb structure has a center area inside a boundary line passing through positions located at substantially a half of a length from a center of the honeycomb structure to a periphery of the honeycomb structure in a cross section perpendicular to the longitudinal direction. The honeycomb structure has a peripheral area outside the boundary line. A thickness of the walls located in the peripheral area is larger than a thickness of the walls located in the center area. A first opening ratio in the center area in the cross section is larger than a second opening ratio in the peripheral area in the cross section.
    Type: Grant
    Filed: July 22, 2009
    Date of Patent: December 18, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 8283019
    Abstract: A honeycomb structured body including a plurality of cells that are placed in parallel with one another in a longitudinal direction with a cell wall therebetween, and a sealing portion sealing either one of the end portions of the cells. The honeycomb structured body has a porosity of at least about 70% and at most about 95% and having a length about 0.2 to about 0.9 times a diameter thereof, where the length is in the longitudinal direction of the honeycomb structured body, and the diameter is of a cross-section perpendicular to the longitudinal direction of the honeycomb structured body.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: October 9, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Kazutake Ogyu, Takafumi Kasuga
  • Patent number: 8246710
    Abstract: An object of the present invention is to provide a honeycomb structural body with a long service life, which can reduce a pressure loss to a low level upon collecting particulates and maintain the pressure loss at the low level for a long time even after regenerating processes. The honeycomb structural body includes a columnar porous ceramic block in which a large number of through holes are placed in parallel with one another in the length direction with a wall portion interposed therebetween.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: August 21, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Teruo Komori, Kazushige Ohno, Sungtae Hong, Yukio Oshimi
  • Patent number: 8232227
    Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which plural pillar-shaped honeycomb units are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall therebetween. Herein, a cross-sectional area of the honeycomb unit on a cross-section perpendicular to the length direction is at least about 5 cm2 and at most about 50 cm2, the honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles, and a Young's modulus of the honeycomb unit is at least about 50% and at most about 150% of a Young's modulus of the sealing material layer.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: July 31, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 8227368
    Abstract: A honeycomb structure includes honeycomb units. Each of the honeycomb units has a longitudinal direction and includes inorganic particles, an inorganic binder, and cell walls defining cells extending along the longitudinal direction from one end face to another end face. The honeycomb units are bonded together via an adhesive such that each longitudinal direction is substantially in parallel. An amount of ammonia desorbed per unit mass of the honeycomb units is about 5 to about 100 times greater than an amount of ammonia desorbed per unit mass of the adhesive. The amount of ammonia desorbed per unit mass of the honeycomb units and the amount of ammonia desorbed per unit mass of the adhesive are measured by an NH3-TPD method.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: July 24, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Takahiko Ido, Ken Yoshimura
  • Patent number: 8221867
    Abstract: A honeycomb structure includes a honeycomb unit which has zeolite, inorganic binder, and cell walls extending from one end to another end along a longitudinal direction of the honeycomb unit to define cells. An amount of zeolite contained per apparent unit volume of the honeycomb unit is approximately 230 g/L or more. Mathematical formulae [1] and [2] are satisfied when a thickness of the cell walls is defined as X mm and an average pore diameter of a surface of the cell walls observed by a microscope is defined as Y ?m: X+0.07?Y?X+0.27 ??[1] approximately 0.15?X?approximately 0.35 ??[2].
    Type: Grant
    Filed: February 19, 2009
    Date of Patent: July 17, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Publication number: 20120160395
    Abstract: A method for manufacturing a honeycomb filter includes applying a first sealing material paste to a side face of one of honeycomb fired bodies to form a sealing material paste layer thereon. Another of honeycomb fired bodies is laminated on the first sealing material paste layer to manufacture an aggregated body of honeycomb fired bodies. The aggregated body of honeycomb fired bodies is heated so that the first sealing material paste layer is dried and solidified to produce a ceramic block. A second sealing material paste is applied to a peripheral face of the ceramic block in accordance with irregularities formed thereon so that an outer peripheral surface of the honeycomb filter has surface irregularities thereon. The second sealing material paste is dried and solidified to form a sealing material layer on the peripheral face of the ceramic block.
    Type: Application
    Filed: March 6, 2012
    Publication date: June 28, 2012
    Applicant: IBIDEN CO., LTD.
    Inventor: Kazushige OHNO
  • Patent number: 8202601
    Abstract: A honeycomb structure includes at least one honeycomb unit having opening ratio (P) of at least approximately 50% and at most approximately 65% and a cell density ? of at least approximately 31/cm2 and at most approximately 93/cm2. The honeycomb unit includes an inorganic binder and at least approximately 230 g/L of zeolite in which L represents an apparent volume. The honeycomb unit further includes and a plurality of cell walls extending from a first end to a second end of the honeycomb unit along a longitudinal direction of the honeycomb unit to define cells. The cell walls have a surface roughness Ra of at least approximately 1 ?m and at most approximately 30 ?m.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: June 19, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 8187691
    Abstract: A honeycomb structure includes at least one honeycomb unit. The at least one honeycomb unit has a longitudinal direction and includes zeolite and an inorganic binder. A content of the zeolite per apparent unit volume of the at least one honeycomb unit is about 230 g/L or greater. The at least one honeycomb includes plural cell walls extending from one end face to another end face along the longitudinal direction to define plural cell walls. A porosity of substantially all pores in the cell walls is about 40% or less. A porosity of pores having diameters in a range of about 0.005 ?m through about 0.02 ?m in the cell walls is about 5% or greater. A porosity of pores having diameters in a range of about 0.05 ?m through about 0.2 ?m in the cell walls is about 17.5% or greater.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: May 29, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 8178185
    Abstract: A honeycomb structured body in which a plurality of porous ceramic members are combined with one another by interposing an adhesive layer, each of the porous ceramic members having a plurality of cells placed in parallel with one another in a longitudinal direction with a cell wall therebetween and having an outer edge wall on the outer edge surface thereof, wherein each of the porous ceramic members has a filling body which is provided so as to fill in at least one corner portion of at least one outermost cell of the porous ceramic members, a cross-sectional shape of the outermost cell at the face orthogonal to the longitudinal direction of the cells is an almost tetragon, and a cross-sectional shape of the filling body at the face orthogonal to the longitudinal direction of the cells is an almost right triangle.
    Type: Grant
    Filed: November 17, 2006
    Date of Patent: May 15, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Hiroshi Sakaguchi, Kazushige Ohno
  • Patent number: 8172921
    Abstract: A honeycomb structure is provided that includes a plurality of pillar-shaped honeycomb fired bodies, each having a number of cells longitudinally disposed in parallel with one another with a cell wall therebetween. An adhesive layer is interposed between adjacent honeycomb fired bodies of the plurality of honeycomb fired bodies to combine the plurality of honeycomb fired bodies together, and a sealing material layer is formed on an outer peripheral face of the combined plurality of honeycomb fired bodies. At least two honeycomb fired bodies of the plurality of honeycomb fired bodies have an outer wall that forms a portion of the outer peripheral face of the combined plurality of honeycomb fired bodies. At least one of the outer walls has a protruding portion extending from a surface thereof, and the protruding portion is made from a same material as a material of the at least one outer wall.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: May 8, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Shigeharu Ishikawa
  • Patent number: 8153073
    Abstract: A honeycomb filter includes a ceramic block which includes a plurality of honeycomb fired bodies, an adhesive layer, and irregularities on a peripheral face of the ceramic block. Each honeycomb fired body has a longitudinal direction and cell walls extending along the longitudinal direction to define cells each sealed at either one of both ends of each of the cells. The honeycomb fired bodies include at least one of silicon carbide and silicon-containing silicon carbide. The adhesive layer is provided between the honeycomb fired bodies to connect the honeycomb fired bodies. The irregularities on the peripheral face include a projected portion formed by apart of the cell walls. A sealing material layer is provided on the peripheral face of the ceramic block in accordance with the irregularities on the peripheral face so that an outer peripheral surface of the honeycomb filter has surface irregularities thereon.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: April 10, 2012
    Assignee: Ibiden Co., Ltd.
    Inventor: Kazushige Ohno
  • Publication number: 20120031062
    Abstract: An object of the present invention is to provide a honeycomb structural body which is low in pressure loss and can prolong a period up to a regenerating process. The present invention is directed to a columnar honeycomb structural body comprising a large number of through holes placed in parallel with one another in a length direction with wall portion interposed therebetween, wherein: each of the through holes has one of ends sealed; one end face of the through hole differs in opening area from the other end face thereof; a ceramic material which constitutes the wall portion has an average pore diameter in a range from 5 to 30 ?m; and the rate of capacity of micro pores each having a pore diameter two or more times larger than the average pore diameter is set to 30% or less of the capacity of the entire micro pores.
    Type: Application
    Filed: September 23, 2011
    Publication date: February 9, 2012
    Applicant: IBIDEN CO., LTD.
    Inventors: Teruo KOMORI, Kazushige OHNO, Sungtae HONG