Patents by Inventor Kazushige Ohno

Kazushige Ohno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7981370
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb fired body having cells longitudinally disposed with a cell wall and having first and second end faces on gas inlet and outlet sides, respectively. A catalyst supporting layer is formed in a catalyst-supporting-layer area covering at least about 25% and at most about 90% of an overall length of the fired body and that abuts the first end face. Substantially no catalyst supporting layer is formed in a non-catalyst-supporting-layer area covering about 10% of the overall length that abuts the second end face. A thermal conductivity of the non-catalyst-supporting area is larger than that of the catalyst-supporting-layer area, where gas permeability coefficient k1 (?m2) of a cell wall in the non-catalyst-supporting-layer area and gas permeability coefficient k2 (?m2) of a cell wall in the catalyst-supporting-layer area satisfy inequalities, (k1?k2)?about 0.5 and about 1.0?k1?about 1.5.
    Type: Grant
    Filed: March 24, 2008
    Date of Patent: July 19, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Akihiro Ohira
  • Patent number: 7981496
    Abstract: A honeycomb structured body of the present invention includes plural pillar-shaped honeycomb units which are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall therebetween, wherein each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles, a cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is set to at least about 5 cm2 and at most about 50 cm2, and a coefficient ?L of thermal expansion of the sealing material layer and a coefficient ?F of thermal expansion of the honeycomb unit satisfy the following relationship: about 0.01?|?L??F|/?F?about 1.0.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: July 19, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7972566
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb fired body having first and second end faces on a gas inlet and outlet sides, respectively. A catalyst supporting layer is formed in a catalyst-supporting-layer area covering about 25% to about 90% of an overall length of the honeycomb fired body and abutting the first end face on the gas inlet side. Substantially no catalyst supporting layer is formed in a non-catalyst-supporting-layer area covering about 10% of the overall length on the gas outlet side. A thermal conductivity of the non-catalyst-supporting-layer area is higher than that of the catalyst-supporting-layer area, and inequalities, (a?b)?about 5, and about 10?a?about 20 are satisfied where “a” is a mode of pore diameters obtained by measuring pore distribution of the non-catalyst-supporting-layer area and “b” is a mode of pore diameters obtained by measuring pore distribution of the catalyst-supporting-layer area.
    Type: Grant
    Filed: March 20, 2008
    Date of Patent: July 5, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Akihiro Ohira
  • Patent number: 7972407
    Abstract: A honeycomb structure includes an inorganic particle, inorganic binder, a honeycomb unit, a first end face, and a second end face. The honeycomb unit includes plural partition walls extending along a longitudinal direction of the honeycomb unit to define through-holes. The first end face is substantially perpendicular to the longitudinal direction and provided at a first end of the honeycomb structure. The second end face is substantially perpendicular to the longitudinal direction and provided at a second end opposite to the first end in the longitudinal direction of the honeycomb structure. First circularity of the first end face and second circularity of the second end face are about 1.5 mm to about 4.0 mm. The circularity of the first end face is different from the circularity of the second end face.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: July 5, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 7947231
    Abstract: A honeycomb structure includes a plurality of pillar-shaped honeycomb fired bodies each having a large number of cells longitudinally disposed in parallel with one another with a cell wall therebetween. The plurality of pillar-shaped honeycomb fired bodies are combined with one another by interposing an adhesive layer. A catalyst supporting layer is included in the adhesive layer which abuts one end face side of the honeycomb structure, while substantially no catalyst supporting layer is included in the adhesive layer which abuts another end face side of the honeycomb structure.
    Type: Grant
    Filed: March 24, 2008
    Date of Patent: May 24, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Akihiro Ohira
  • Publication number: 20110070129
    Abstract: A honeycomb filter includes cell walls and cells. The cell walls extend along a longitudinal direction of the honeycomb filter to define the cells between the cell walls. The cells have first cells and second cells each having a substantially square shape in a cross-section perpendicular to the longitudinal direction. The first cells are sealed and the second cells are open at one end face of the honeycomb filter. The substantially square shape of the first cells includes a first side whose extended line intersects a second side except for corner portions of the substantially square shape of the second cells. The second side and the extended line of the first side are substantially perpendicular.
    Type: Application
    Filed: December 3, 2010
    Publication date: March 24, 2011
    Applicant: IBIDEN CO., LTD.
    Inventors: Kazushige OHNO, Koji SHIMATO, Masahiro TSUJI
  • Patent number: 7897238
    Abstract: A honeycomb structure includes a plurality of pillar-shaped honeycomb fired bodies bound with one another by interposing a adhesive layer. Each of the honeycomb fired bodies has a large number of cells longitudinally placed in parallel with one another with a cell wall therebetween. An adhesive strength A between central portion honeycomb fired bodies out of the honeycomb fired bodies measured by a three-point bending strength test is at least about 0.02 and at most about 0.2 MPa. The central portion honeycomb fired bodies are positioned at a central portion of a cross-section formed by cutting the honeycomb structure perpendicularly to the longitudinal direction. The adhesive strength A is lower than an adhesive strength B between peripheral portion honeycomb fired bodies out of the honeycomb fired bodies measured by the three-point bending strength test. The peripheral portion honeycomb fired bodies form a part of a periphery the honeycomb structure.
    Type: Grant
    Filed: February 19, 2008
    Date of Patent: March 1, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Masatoshi Okuda
  • Patent number: 7892623
    Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which plural pillar-shaped honeycomb units are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall interposed therebetween. Herein, each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles. A cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is at least about 5 cm2 and at most about 50 cm2. A region in which a sealing material layer is not formed is provided on both ends of the side faces of each of the honeycomb unit, each of the ends accounting for at least about 0.3% and at most about 5% of the length of the honeycomb structured body.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: February 22, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7879426
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. The seal material layer has a thermal conductivity of about 0.1 W/m·K to about 5 W/m·K.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: February 1, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7879427
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. Each corner of each honeycomb unit has a shape of one of a substantially rounded surface and a substantially chamfered surface.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: February 1, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7879429
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. For each of the honeycomb units, the ratio of the thermal conductivity of the honeycomb unit to the thermal conductivity of the seal material layer falls within the range of about 0.2 to about 5.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: February 1, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7879430
    Abstract: A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction of the honeycomb units, wherein each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whisker, an area of a cross section of one of the honeycomb units perpendicular to the longitudinal direction of the one of the honeycomb units is greater than or equal to about 5 cm2 and less than or equal to about 50 cm2, and a circularity of the cross section of the honeycomb structure perpendicular to the longitudinal direction of the honeycomb structure is greater than or equal to about 1.0 mm and less than or equal to about 2.5 mm.
    Type: Grant
    Filed: March 6, 2006
    Date of Patent: February 1, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7879428
    Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. The flatness of the exterior wall of each of the honeycomb units is about 0.1 mm to about 1.5 mm.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: February 1, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7879432
    Abstract: A honeycomb structure 10 includes: multiple honeycomb units 11 having multiple through holes 12; and a seal layer 14 that joins adjacent honeycomb units 11 with each other via respective closed outer faces 13 of the honeycomb units 11 that are different from respective honeycombed faces of the honeycomb units 11. The honeycomb unit 11 includes at least inorganic particles, inorganic fibers and/or whiskers. A cross section area of a honeycombed face of the honeycomb unit perpendicular to the through holes 12 is about 5 to about 50 cm2, and the surface roughness Rz of the outer face 13 is about 5 to about 50 ?m.
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: February 1, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7879431
    Abstract: A honeycomb structure 10 includes: multiple honeycomb units 11 having multiple through holes 12; and a seal layer 14 that joins honeycomb units 11 with each other via respective closed outer faces 13 of the honeycomb units 11 where the through holes are not open. The honeycomb unit 11 includes at least inorganic particles, inorganic fibers and/or whiskers. A cross section area of a honeycombed face of the honeycomb unit perpendicular to the through holes 12 is about 5 to about 50 cm2. The flatness of an entire end face as the honeycombed faces of the honeycomb units 11 joined by the seal layer 14 is about 2.5 mm or less. The level difference between the end faces of the honeycomb units 11 is about 2.0 mm or less.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: February 1, 2011
    Assignee: Ibiden Co., Ltd
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 7871688
    Abstract: A honeycomb structure includes a ceramic block formed by bonding a plurality of pillar-shaped honeycomb fired bodies by interposing an adhesive layer therebetween, and a sealing material layer provided on the periphery of the ceramic block. Each of the honeycomb fired bodies has a large number of cells disposed in parallel with one another in a longitudinal direction with a cell wall therebetween. The adhesive layer and the sealing material layer are integrally formed with substantially no interface to divide the two layers.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: January 18, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Masatoshi Okuda
  • Patent number: 7867944
    Abstract: A catalyst supporting honeycomb includes a pillar-shaped honeycomb structure and catalyst particles supported on the honeycomb structure. The honeycomb structure includes cell walls extending in a longitudinal direction of the honeycomb structure to define a plurality of cells extending in the longitudinal direction. The plurality of cells include large-volume cells having first opening ends and second closing ends opposite to the first opening ends along the longitudinal direction, and small-volume cells having first closed ends and second opening ends opposite to the first closed ends along the longitudinal direction. Total cross sectional areas of the large-volume cells on a plane perpendicular to the longitudinal direction are larger than total cross sectional areas of the small-volume cells on the plane. The catalyst particles include an oxide catalyst having an average particle diameter of at least about 0.05 ?m and at most about 1.00 ?m.
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: January 11, 2011
    Assignees: Ibiden Co., Ltd.
    Inventors: Athanasios G. Konstandopoulos, Kazushige Ohno, Tomokazu Oya, Kazutake Ogyu
  • Patent number: 7862672
    Abstract: A method is provided that includes extrusion-molding a raw material composition containing ceramic powder and a binder to manufacture a coupled honeycomb molded body having a shape in which a plurality of pillar-shaped honeycomb molded bodies, each having a number of cells disposed in parallel with one another in a longitudinal direction with a cell wall therebetween, are integrated with one another by interposing a coupling portion. The method includes firing the coupled honeycomb molded body to manufacture a coupled honeycomb fired body, cutting the coupling portion to manufacture coupling-portion-cut honeycomb fired bodies, and binding a plurality of honeycomb fired bodies by interposing an adhesive layer, where at least one of the bound honeycomb fired bodies is a coupling-portion-cut honeycomb fired body.
    Type: Grant
    Filed: December 14, 2007
    Date of Patent: January 4, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Shigeharu Ishikawa
  • Patent number: 7862781
    Abstract: A honeycomb structure includes a ceramic block formed by a plurality of pillar-shaped honeycomb fired bodies each having a large number of cells longitudinally disposed in parallel with one another with a cell wall between the cells. The plurality of honeycomb fired bodies are combined with one another by interposing an adhesive layer with a sealing material layer formed on a peripheral face of the ceramic block and include a plurality of different shapes of the honeycomb fired bodies. A thickness of a peripheral wall forming the peripheral face of the ceramic block is virtually even. A shape of a cell located at an outermost periphery of the ceramic block is virtually identical with a shape of a cell located at a place other than the outermost periphery of the ceramic block. On the peripheral wall of the honeycomb fired body, a step is provided.
    Type: Grant
    Filed: March 13, 2008
    Date of Patent: January 4, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Shigeharu Ishikawa
  • Patent number: 7857885
    Abstract: A column shaped filter having a honeycomb structure including a number of through holes extending parallel with one another in the length direction with wall portion interposed therebetween. The through holes are constituted by large-capacity through holes having a relatively larger cross-sectional area in the cross section perpendicular to the length direction and small-capacity through holes having a relatively smaller cross-sectional area in the cross section. The numbers of the two types of through holes are substantially set to the same. The large-capacity through holes are sealed at one end of the filter, while the small-capacity through holes are sealed at the other end of the filter. The large-capacity and small-capacity through holes have a ratio of partition wall length, ?, and an aperture ratio, ?, and ? and ? satisfy ??(20/9)?2+1 (where 0<??1.5 and 1<??6).
    Type: Grant
    Filed: June 11, 2007
    Date of Patent: December 28, 2010
    Assignee: Ibiden Co., Ltd.
    Inventors: Sungtae Hong, Teruo Komori, Kazushige Ohno