Patents by Inventor Kazushige Ohno

Kazushige Ohno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8110139
    Abstract: A honeycomb structure is manufactured by molding a pillar-shaped honeycomb molded body having a large number of cells disposed in parallel with one another in a longitudinal direction with a cell wall therebetween by extrusion-molding a raw material composition including a ceramic powder and a binder, and carrying out a firing treatment on the honeycomb molded body to manufacture a honeycomb fired body. A plurality of the honeycomb fired bodies are provided, and both end faces of each of the plurality of the honeycomb fired bodies are hold with a holding member after positioning the plurality of the honeycomb fired bodies on a predetermined position. An adhesive paste is injected into a gap between the plurality of honeycomb fired bodies held on the predetermined position. The adhesive paste is dried and solidified to form an adhesive layer.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: February 7, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Masatoshi Okuda
  • Patent number: 8110275
    Abstract: Mixed particles including noble metal particles of a noble metal, first particles of one or more metal oxides, and second particles of a metal oxide. The first particles of one or more metal oxides are selected from Al2O3, SiO2, ZrO2 and TiO2. The second particles of a metal oxide have a larger adsorptive interaction with the noble metal of the noble metal particles as compared with the metal oxide of the first particles. The noble metal particles are carried by the second particles in a larger proportion than by the first particles.
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: February 7, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Takahiko Ido, Yoshihiro Koga, Yuji Akema
  • Patent number: 8110274
    Abstract: A honeycomb structure is disclosed that includes plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction, wherein the thickness of each of the partition walls is less than or equal to about 0.25 mm, the length of each of the through-holes is equal to or greater than about 50-fold of a hydraulic diameter of each of the through-holes and less than or equal to about 350-fold of the hydraulic diameter of each of the through-holes, and an open area ratio (X) % of a cross section of the honeycomb structure perpendicular to the through-holes and a surface area per unit volume (Y (m2/L)) satisfy Y?250×X+22500 (about 50?X?about 85).
    Type: Grant
    Filed: March 9, 2006
    Date of Patent: February 7, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
  • Patent number: 8105544
    Abstract: An exhaust gas treating apparatus includes an upstream honeycomb structure and a downstream honeycomb structure each provided along an exhaust gas flowing direction of the exhaust gas treating apparatus. Each of the plurality of honeycomb structures includes at least one honeycomb unit includes zeolite, an inorganic binder, and walls. A first ratio of weight of zeolite ion-exchanged with at least one of Cu, Mn, Ag, and V in the downstream honeycomb structure is greater than a first ratio of weight of zeolite ion-exchanged with at least one of Cu, Mn, Ag, and V in the upstream honeycomb structure. A second ratio of weight of zeolite ion-exchanged with at least one of Fe, Ti, and Co in the upstream honeycomb structure is greater than a second ratio of weight of the zeolite ion-exchanged with at least one of Fe, Ti, and Co in the downstream honeycomb structure.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: January 31, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 8083826
    Abstract: A honeycomb filter includes cell walls and cells. The cell walls extend along a longitudinal direction of the honeycomb filter to define the cells between the cell walls. The cells have first cells and second cells each having a substantially square shape in a cross-section perpendicular to the longitudinal direction. The first cells are sealed and the second cells are open at one end face of the honeycomb filter. The substantially square shape of the first cells includes a first side whose extended line intersects a second side except for corner portions of the substantially square shape of the second cells. The second side and the extended line of the first side are substantially perpendicular.
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: December 27, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Koji Shimato, Masahiro Tsuji
  • Patent number: 8080082
    Abstract: A honeycomb filter includes an outer wall having a substantially cylindrical shape and a central axis of the substantially cylindrical shape, first walls provided at an inner side of the outer wall and extending along the central axis, and second walls provided at the inner side of the outer wall and extending along the central axis. The first walls and the second walls substantially perpendicularly cross to define cells having a substantially square shape in a cross-section perpendicular to the central axis. A thickness of the outer wall in the cross-section at a first intersection between the outer wall and a first diameter substantially parallel to the first walls in the cross-section and a thickness of the outer wall in the cross-section at a second intersection between the outer wall and a second diameter substantially parallel to the second walls in the cross-section are largest.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: December 20, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Koji Shimato, Masahiro Tsuji
  • Publication number: 20110304084
    Abstract: A method for producing a honeycomb filter includes mixing ceramic particles and a binder to obtain a ceramic raw material slurry. The ceramic raw material slurry is provided into an extruder to obtain a molded honeycomb filter. The molded honeycomb filter includes cell walls extending along a longitudinal direction of the molded honeycomb filter to define cells having a substantially square shape. The molded honeycomb filter is dried using a microwave dryer. A sealing paste is provided in at least one of the cells at one end face of the honeycomb filter to seal the at least one of the cells at the one end face. The sealing paste is dried using a microwave dryer. The dried molded honeycomb filter is sintered.
    Type: Application
    Filed: August 19, 2011
    Publication date: December 15, 2011
    Applicant: IBIDEN CO., LTD.
    Inventors: Kazushige OHNO, Koji Shimato, Masahiro Tsuji
  • Patent number: 8062603
    Abstract: An object of the present invention is to provide a honeycomb structural body which is low in pressure loss and can prolong a period up to a regenerating process. The present invention is directed to a columnar honeycomb structural body comprising a large number of through holes placed in parallel with one another in a length direction with wall portion interposed therebetween, wherein: each of the through holes has one of ends sealed; one end face of the through hole differs in opening area from the other end face thereof; a ceramic material which constitutes the wall portion has an average pore diameter in a range from 5 to 30 ?m; and the rate of capacity of micro pores each having a pore diameter two or more times larger than the average pore diameter is set to 30% or less of the capacity of the entire micro pores.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: November 22, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Teruo Komori, Kazushige Ohno, Sungtae Hong
  • Patent number: 8048382
    Abstract: A honeycomb structure includes a first end face, a second end face, a honeycomb unit, and an ammonia adsorbing material. The second end face is located opposite to the first end face along a longitudinal direction of the honeycomb structure. The honeycomb unit has plural cell walls extending along the longitudinal direction from the first end face to the second end face to define plural cells. The cell walls include a NOx adsorbing material and an inorganic binder. The ammonia adsorbing material is supported on the cell walls. An amount of the ammonia adsorbing material supported on the cell walls is varied between the first end face and the second end face.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: November 1, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Yoshihiro Koga
  • Patent number: 8038955
    Abstract: A catalyst supporting honeycomb including a pillar-shaped honeycomb structure having a plurality of cells formed in parallel with one another in a longitudinal direction with a cell wall interposed therebetween, and catalyst particles supported on the honeycomb structure. The catalyst particles include an oxide catalyst, an average particle diameter of which is at least about 0.05 ?m and at most about 1.00 ?m.
    Type: Grant
    Filed: March 12, 2008
    Date of Patent: October 18, 2011
    Assignees: Ibiden Co., Ltd.
    Inventors: Athanasios G. Konstandopoulos, Kazushige Ohno, Tomokazu Oya, Kazutake Ogyu
  • Patent number: 8039415
    Abstract: A honeycomb structure includes large-volume cells and small-volume cells with a cell wall therebetween; a plug sealing at either one of end portions of the cells; and a catalyst supported on the cell wall. The large-volume cell has a larger cross-sectional area perpendicular to its longitudinal direction than that of the small-volume cell. The large-volume cell is sealed at one end portion of the honeycomb structure, while the small-volume cell is sealed at the other end portion of the honeycomb structure. The catalyst is supported only on the cell walls forming the large-volume cells, or on both of the cell walls forming said large-volume cells and the cell walls forming said small-volume cells. An amount of the catalyst supported on the cell walls forming the large-volume cells is larger per unit volume than that on the cell walls forming the small-volume cells.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: October 18, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda
  • Patent number: 8039088
    Abstract: A honeycomb structure includes at least one honeycomb unit. The at least one honeycomb unit has a longitudinal direction and includes plural cell walls extending from one end face to another end face along the longitudinal direction to define plural cells. The at least one honeycomb unit includes inorganic particles, an inorganic binder, and inorganic fibers. A degree of orientation of the inorganic fibers in an a-axis direction parallel to the longitudinal direction is about 0.5 or less.
    Type: Grant
    Filed: January 26, 2009
    Date of Patent: October 18, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido, Ikuhito Teshima
  • Patent number: 8034299
    Abstract: A catalyst carrier including a ceramic block having two open faces, an outer peripheral surface, and multiple cells divided by a cell wall and extending between the open faces. The ceramic block has multiple honeycomb units combined by interposing an adhesive layer, where the honeycomb units include an outer-peripheral-side honeycomb unit and a center-side honeycomb unit combined to form the outer peripheral part and the center part, respectively, of the block. The outer-peripheral-side honeycomb unit has an outer peripheral cell wall forming the outer peripheral surface of the outer-peripheral-side honeycomb unit. The outer peripheral cell wall includes an outermost peripheral cell wall forming part of the outer peripheral surface of the block. A cell of the outer-peripheral-side honeycomb unit in contact with the outermost peripheral cell wall thereof has a corner part having a curved surface, where the corner part is on the side contacting the outermost peripheral cell wall.
    Type: Grant
    Filed: November 19, 2007
    Date of Patent: October 11, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Takahiko Ido, Kazushige Ohno
  • Patent number: 8029591
    Abstract: An inorganic fiber aggregate includes an inorganic material and inorganic fibers on which the inorganic material is provided to fix the inorganic fibers each other.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: October 4, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masao Shimizu, Chiemi Matsuo
  • Patent number: 8021621
    Abstract: A honeycomb structure includes at least one honeycomb member including inorganic fibers and having walls extending along a longitudinal direction to define cells. A catalyst is provided on the wall in an amount of at least about 100 g and at most about 400 g per liter of volume of the honeycomb structure. The honeycomb member has a pore distribution measured using mercury porosimetry in which a pore distribution curve has a first peak in a range from about 0.005 ?m to about 0.03 ?m of a pore diameter, a second peak in a range from about 1 ?m to about 15 ?m of the pore diameter, and a third peak in a range from about 15 ?m to about 50 ?m of the pore diameter, where the curve is drawn by plotting the pore diameter (?m) on an X-axis and a log differential pore volume (mL/g) on a Y-axis.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: September 20, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Kazutake Ogyu, Yusuke Kondo
  • Patent number: 8012234
    Abstract: A honeycomb structural body includes a columnar honeycomb structural body having large-capacity through holes and small-capacity through holes extending in parallel in a length direction of the columnar structural body. The large-capacity through holes and the small-capacity through holes have a polygonal shape in a cross section perpendicular to the length direction, and the large-capacity through holes and the small-capacity through holes have R-chamfered corner portions or C-chamfered corner portions in the cross section perpendicular to the length direction.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: September 6, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Teruo Komori, Kazushige Ohno, Sungtae Hong, Yukio Oshimi
  • Patent number: 8003190
    Abstract: A honeycomb structure including a plurality of cells arranged in parallel while being separated by cell walls, and extending in a longitudinal direction of the honeycomb structure. Each cell is sealed at one of end portions thereof. In the honeycomb structure, the relation expressed by an expression (1) is satisfied: 11/6?10/3×A?B??(1) where A (mm) designates thickness of the cell walls, and B (m2/cm3) designates a surface area per unit volume of the cell walls.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: August 23, 2011
    Assignee: Ibiden Co. Ltd
    Inventors: Kazushige Ohno, Kazutake Ogyu
  • Patent number: 7993740
    Abstract: A honeycomb structure includes a plurality of honeycomb fired bodies and an adhesive layer. The plurality of honeycomb fired body has a longitudinal direction and a plurality of cell walls extending along the longitudinal direction to define a plurality of cells. The adhesive layer is provided between the plurality of honeycomb fired bodies to connect the honeycomb fired bodies. Pore diameters of pores in the adhesive layer are about 300 ?m or less. A ratio of a total area of pores having a pore diameter of at least about 50 ?m and at most about 300 ?m and an aspect ratio of at least about 1 and at most about 1.5 in a cross-section perpendicular to the longitudinal direction to a total area of pores having a pore diameter of at least about 50 ?m and at most about 300 ?m is about 90% or more.
    Type: Grant
    Filed: October 9, 2008
    Date of Patent: August 9, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masatoshi Okuda
  • Patent number: 7988922
    Abstract: A honeycomb filter includes a honeycomb fired body having cells longitudinally disposed either end of each cell being sealed. The honeycomb filter includes an outlet-side catalyst supporting area, an inlet-side catalyst supporting area, and a catalyst unsupporting area formed between the catalyst supporting areas. A thermal conductivity of the catalyst unsupporting area is larger than those of the catalyst supporting areas. Y (%), Z (%), and X (%) satisfy the following inequalities, about 1?Y?about 19, (880?70Y)/9?Z?(825?15Y)/9 (about 1?Y?about 10), (330?15Y)/9?Z?(1375?70Y)/9 (about 10?Y?about 19), and X=100?Y?Z in which Y, Z, X indicate a ratio of a length of the outlet-side catalyst supporting area, the inlet-side catalyst supporting area, the catalyst unsupporting area, respectively, to an entire length of the honeycomb filter.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: August 2, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Akihiro Ohira, Masafumi Kunieda
  • Patent number: D647607
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: October 25, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Kazutake Ogyu, Shigeharu Ishikawa