Patents by Inventor Kazutoshi Takeda

Kazutoshi Takeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180022927
    Abstract: An electrical steel sheet has an insulating coating on a steel sheet surface. The insulating coating includes one or more selected from an inorganic salt, an oxide, and an organic resin. The insulating coating includes the inorganic salt and/or the oxide in an amount of 50% or more by mass in total based on the total mass of the insulating coating. The insulating coating has a fluorine concentration ranging from 2 ppm to 130 ppm. The insulating coating is free of a chromium compound. The insulating coating of this electrical steel sheet has excellent coating compatibility.
    Type: Application
    Filed: February 2, 2016
    Publication date: January 25, 2018
    Inventors: Kazutoshi TAKEDA, Kenji KOSUGE, Tatsuya TAKASE, Koji MUNEDA
  • Publication number: 20170342569
    Abstract: An electrical steel sheet (1) includes a base material (2) of electrical steel, and an insulating film (3) formed on a surface of the base material (2). Three conditions (1.8?3[Fe]/[P]+?nM[M]/[P]?3.6, 0.6??nM[M]/[P]?2.4, and 0.6?3[Fe]/[P]?2.4) are satisfied in a region of 50 area % or more of a cross section parallel to a thickness direction of the insulating film. [Fe] denotes a proportion (atom %) of Fe, [P] denotes a proportion (atom %) of P, [M] denotes a proportion (atom %) of each of Al, Zn, Mg and Ca, and nM denotes a valence of each of Al, Zn, Mg and Ca.
    Type: Application
    Filed: December 21, 2015
    Publication date: November 30, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masaru TAKAHASHI, Shuichi YAMAZAKI, Kazutoshi TAKEDA, Hiroyasu FUJII
  • Publication number: 20170341107
    Abstract: An electrical steel sheet (1) includes a base material (2) of electrical steel, and an insulating film (3) formed on a surface of the base material (2), the insulating film (3) containing a polyvalent metal phosphate and Fe. A maximum value of a parameter Q expressed by “Q=CFe—O/CP” is equal to or less than 1.3 times an average value of the parameter Q in a region from a first depth from a surface of the insulating film to a second depth, CFe—O denoting a proportion (atom %) of Fe bonded to O relative to all elements, and CP denoting a proportion (atom %) of P relative to all elements. The first depth is 20 nm from the surface, and the second depth is a depth where the proportion of P is equal to a proportion of metal Fe.
    Type: Application
    Filed: December 21, 2015
    Publication date: November 30, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masaru TAKAHASHI, Shuichi YAMAZAKI, Kazutoshi TAKEDA, Hiroyasu FUJII
  • Publication number: 20170342568
    Abstract: An electrical steel sheet (1) includes a base material (2) of electrical steel, and an insulating film (3) formed on a surface of the base material (2). The insulating film (3) contains a phosphate of one or more selected from the group consisting of Al, Zn, Mg and Ca. A proportion of an amount by mole (mol) of Fe atoms relative to an amount by mole (mol) of P atoms in the insulating film (3) is more than 0.1 nor more than 0.65.
    Type: Application
    Filed: December 21, 2015
    Publication date: November 30, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shuichi YAMAZAKI, Masaru TAKAHASHI, Kazutoshi TAKEDA, Hiroyasu FUJII
  • Publication number: 20170335464
    Abstract: An electrical steel sheet (1) includes a base material (2) of electrical steel, and an insulating film (3) formed on a surface of the base material (2). The insulating film (3) contains a phosphates of one or more selected from the group consisting of Al, Zn, Mg and Ca. The phosphate exhibits a specific peak having a top within a range of ?26 ppm to ?16 ppm in a solid 31P-NMR spectrum, and a proportion of an integrated intensity of the specific peak relative to an integrated intensity of all peaks in the solid 31P-NMR spectrum is 30% or more.
    Type: Application
    Filed: December 22, 2015
    Publication date: November 23, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shuichi YAMAZAKI, Masaru TAKAHASHI, Kazutoshi TAKEDA, Hiroyasu FUJII, Koji KANEHASHI
  • Patent number: 9667125
    Abstract: A production method of rotary electric machines is provided that can laser weld the leading end parts of a plurality of electrical conductors projecting from respective slots with high joint strength. A production method of rotary electric machines that produces a rotary electric machine by joining, by way of laser welding, leading end parts of a plurality of electrical conductors inserted in respective slots provided in a stator core and projecting from the respective slots, includes the steps of matching and arranging the leading end parts of two adjacent electrical conductors; and joining the leading end parts of the two adjacent electrical conductors by irradiating a laser onto the two adjacent electrical conductors from a direction sloped at an angle relative to a joining face of the leading end parts of the two adjacent electrical conductors.
    Type: Grant
    Filed: May 15, 2014
    Date of Patent: May 30, 2017
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Tomokatsu Nishiyama, Kazutoshi Takeda, Hideaki Onda
  • Publication number: 20160284455
    Abstract: A treatment solution is applied on a surface of a base iron; and the treatment solution is baked and dried. The treatment solution contains a first component: 100 parts by mass in solid content, and a second component composed of particles of one or more kinds selected from a group consisting of a polyolefin wax, an epoxy resin and an acrylic resin, the particles having an average particle size of 2.0 ?m to 15.0 ?m and a melting point of 60° C. to 140° C.: 5 parts by mass to 45 parts by mass in resin solid content. The first component contains a colloidal silica: 100 parts by mass, and an emulsion of one kind selected from a group consisting of an acrylic resin, an epoxy resin and a polyester resin which have an average particle size of 0.05 ?m to 0.50 ?m, or an emulsion of a mixture or copolymer of two or three kinds selected from the group: 40 parts by mass to 400 parts by mass in resin solid content.
    Type: Application
    Filed: June 10, 2016
    Publication date: September 29, 2016
    Inventors: Kazutoshi TAKEDA, Kenji Kosuge, Satoshi Arai, Kiyokazu Ishizuka
  • Publication number: 20150368158
    Abstract: A solution for forming an insulation coating of grain-oriented electrical steel sheet includes an aqueous solution prepared by mixing a phosphate solution and colloidal silica. Chromium is not added to the aqueous solution. The colloidal silica includes silica particles surface-modified by an aluminate or is prepared by adding an aluminate to colloidal silica such as conventional colloidal silica.
    Type: Application
    Filed: May 27, 2013
    Publication date: December 24, 2015
    Inventors: Régis LEMAÏTRE, Ludger LAHN, Carsten SCHEPERS, Shuichi YAMAZAKI, Kazutoshi TAKEDA, Masaru TAKAHASHI, Hirohiko SATO, Koji KANEHASHI
  • Patent number: 9051622
    Abstract: A non-oriented magnetic steel sheet contains, by mass %, C: 0.005% or less; Si: 2% to 4%; Mn and V: totally 11% or less; and Al: 3% or less, with the balance being Fe and inevitable impurities, wherein a Mn concentration (mass %) and a V concentration (mass %) in a thickness direction satisfy the following formula. 0.1<(XsMn,V?XcMn,V)/tMn,V<100, where XsMn,V: a sum of the Mn concentration (mass %) and the V concentration (mass %) at a surface of the steel sheet, XcMn,V: a sum of the Mn concentration (mass %) and the V concentration (mass %) at a center of the steel sheet, and tMn,V: a depth (mm), from the surface of the steel sheet, of a position where the sum of the Mn concentration (mass %) and the V concentration (mass %) is equal to XcMn,V.
    Type: Grant
    Filed: March 9, 2010
    Date of Patent: June 9, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Satoshi Arai, Yasuhide Morimoto, Kiyokazu Ishizuka, Kazutoshi Takeda
  • Publication number: 20140338183
    Abstract: A production method of rotary electric machines is provided that can laser weld the leading end parts of a plurality of electrical conductors projecting from respective slots with high joint strength. A production method of rotary electric machines that produces a rotary electric machine by joining, by way of laser welding, leading end parts 41 of a plurality of electrical conductors 40 inserted in respective slots 2a provided in a stator core 2 and projecting from the respective slots 2a, includes the steps of matching and arranging the leading end parts 41 of two adjacent electrical conductors 40; and joining the leading end parts 41 of the two adjacent electrical conductors 40 by irradiating a laser onto the two adjacent electrical conductors 40 from a direction sloped at an angle ? relative to a joining face X of the leading end parts 41 of the two adjacent electrical conductors 40.
    Type: Application
    Filed: May 15, 2014
    Publication date: November 20, 2014
    Applicant: Honda Motor Co., Ltd.
    Inventors: Tomokatsu Nishiyama, Kazutoshi Takeda, Hideaki Onda
  • Publication number: 20130209789
    Abstract: An insulating coating film obtained by mixing 0.5 parts by mass to 10 parts by mass of a copolymer of a fluoroolefin and an ethylenically unsaturated compound when converted into a solid content with 100 parts by mass in solid content of a mixture composed of a metal phosphate and a specific organic resin or a mixture composed of colloidal silica and a specific organic resin is designed to be provided on a surface of an electrical steel sheet, and in this manner, it is possible to obtain an electrical steel sheet having good corrosion resistance under a wet environment and having good properties related to the insulating coating film such as a space factor and adhesiveness.
    Type: Application
    Filed: October 25, 2011
    Publication date: August 15, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Koji Muneda
  • Publication number: 20130115443
    Abstract: An electrical steel sheet (10) is provided with a base iron (1) and an insulating film (2) formed on a surface of the base iron (1). The insulating film (2) contains: a first component: 100 parts by mass, the first component containing: a metal phosphate: 100 parts by mass; and one kind selected from a group consisting of an acrylic resin, an epoxy resin and a polyester resin which have an average particle size of 0.05 ?m to 0.50 ?m, or a mixture or copolymer of two or three kinds selected from the group: 1 part by mass to 50 parts by mass; and a second component composed of dispersion or powder of a fluorine resin having an average particle size of 0.05 ?m to 0.35 ?m: 0.5 parts by mass to 10 parts by mass.
    Type: Application
    Filed: July 15, 2011
    Publication date: May 9, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Kohji Muneda
  • Patent number: 8268097
    Abstract: A grain-oriented electrical steel sheet has a tension film that does not include chromium. In the present invention, the tension film, including a phosphate and silica as constituents, includes a manganese compound and a potassium compound. The mole ratio K/Mn of potassium to manganese in the film is set to a certain range. The film can be produced by preparing a coating solution by adding a compound, which includes the phosphate and the silica and also includes the potassium and the manganese, and applying the coating solution on a grain-oriented electrical steel sheet after final annealing is completed, followed by drying and baking.
    Type: Grant
    Filed: March 30, 2009
    Date of Patent: September 18, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Fumiaki Takahashi, Kazutoshi Takeda, Hiroyasu Fujii, Shuichi Yamazaki, Yoshiaki Natori
  • Publication number: 20120171467
    Abstract: An electrical steel sheet (10) is provided with a base iron (1) and an insulating film (2) formed on a surface of the base iron (1). The insulating film (2) includes 100 parts by mass of a first component containing a metal phosphate, and 5 parts by mass to 45 parts by mass of a second component composed of particles of one or more kinds selected from a group consisting of a polyolefin wax, an epoxy resin and an acrylic resin, the particles having an average particle size of 2.0 ?m to 15.0 ?m and a melting point of 60° C. to 140° C.
    Type: Application
    Filed: September 2, 2010
    Publication date: July 5, 2012
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Satoshi Arai, Kiyokazu Ishizuka
  • Publication number: 20120088096
    Abstract: The present invention provides an electromagnetic steel sheet having an insulating coating on a surface of the electromagnetic steel sheet, the insulating coating including: a binder solution solid content containing metal phosphate; and a silica or silicate filler having an average particle diameter in a range of 2.0 ?m to 15.0 ?m and an average specific surface area in a range of 1.0 m2/g to 40.0 m2/g, a content of the silica or silicate filler being 1 to 40 parts by mass relative to 100 parts by mass of the binder solution solid content.
    Type: Application
    Filed: June 14, 2010
    Publication date: April 12, 2012
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Hiroyasu Fujii
  • Publication number: 20120009436
    Abstract: A non-oriented magnetic steel sheet contains, by mass %, C: 0.005% or less; Si: 2% to 4%; Mn and V: totally 11% or less; and Al: 3% or less, with the balance being Fe and inevitable impurities, wherein a Mn concentration (mass %) and a V concentration (mass %) in a thickness direction satisfy the following formula. 0.1<(XsMn,V?XcMn,V)/tMn,V<100, where XsMn,V: a sum of the Mn concentration (mass %) and the V concentration (mass %) at a surface of the steel sheet, XcMn,V: a sum of the Mn concentration (mass %) and the V concentration (mass %) at a center of the steel sheet, and tMn,V: a depth (mm), from the surface of the steel sheet, of a position where the sum of the Mn concentration (mass %) and the V concentration (mass %) is equal to XcMn,V.
    Type: Application
    Filed: March 9, 2010
    Publication date: January 12, 2012
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Satoshi Arai, Yasuhide Morimoto, Kiyokazu Ishizuka, Kazutoshi Takeda
  • Publication number: 20110212335
    Abstract: An electrical steel sheet provides: a steel strip (1) for an electrical steel sheet; and an insulating film (2) formed at a surface of the steel strip (1) and containing metal phosphate and organic resin. At least a part of the metal phosphate includes at least one kind of crystal structure selected from a group consisting of a cubic system, a tetragonal system, a hexagonal system, and an orthorhombic system. The organic resin contains at least one kind selected from a group consisting of an acryl-based resin, an epoxy-based resin, and a polyester resin having a carboxyl group or a hydroxyl group at a surface of an emulsion particle for one part by mass to 50 parts by mass relative to 100 parts by mass of the metal phosphate.
    Type: Application
    Filed: November 10, 2009
    Publication date: September 1, 2011
    Inventors: Kazutoshi Takeda, Kenji Kosuge, Tatsuya Takase, Hiroyasu Fujii
  • Patent number: 7998284
    Abstract: Grain-oriented electrical steel sheet having a chrome-free high tensile strength insulating film characterized by comprising steel sheet on the surface of which is formed an insulating film containing a phosphate and colloidal silica as main ingredients and containing crystalline magnesium phosphate uniformly dispersed over the entire surface.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: August 16, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Kazutoshi Takeda, Fumiaki Takahashi, Shuichi Yamazaki, Hiroyasu Fujii, Fumikazu Andou
  • Patent number: 7981223
    Abstract: The present invention is a grain-oriented electrical steel sheet characterized in that Bi is present at 0.01 to less than 1,000 ppm in terms of mass at the interface of the substrate steel and the primary film of the grain-oriented electrical steel sheet. The grain-oriented electrical steel sheet is produced by any of the processes of: before decarburization annealing, applying preliminary annealing for 1 to 20 sec. at 700° C. or higher and controlling an atmosphere in the temperature range; controlling the maximum attaining temperature B (° C.) before final cold rolling so that the maximum attaining temperature B may satisfy the expression, ?10×ln(A)+1,100?B?10×ln(A)+1,220, in accordance with a Bi content A (ppm) and at the same time heating the steel sheet cold rolled to the final thickness to 700° C. or higher within 10 sec. or at a heating rate of 100° C./sec. or more before decarburization annealing, or immediately thereafter applying preliminary annealing for 1 to 20 sec. at 700° C.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: July 19, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Eiichi Nanba, Katsuyuki Yanagihara, Satoshi Arai, Shuichi Yamazaki, Fumikazu Ando, Kazutoshi Takeda, Yousuke Kurosaki, Nobuo Tachibana
  • Publication number: 20110086976
    Abstract: The present invention relates to sliding parts, precision parts and timepieces and electronic equipment using those parts. Sliding parts are composed by a resin in which the degree of orientation of a fibrous filler is higher at the portion serving as the sliding surface than inside the sliding part, and the fibrous filler is oriented along the sliding surface on the sliding surface. Alternatively, precision parts are composed by a resin to which has been added carbon fibers for which a carbon compound is thermally decomposed to carbon in the vapor phase and simultaneously grown directly into fibers simultaneous to this thermal decomposition. Moreover, timepieces and electronic equipment are composed by these sliding parts or these precision parts.
    Type: Application
    Filed: December 6, 2010
    Publication date: April 14, 2011
    Applicants: KITAGAWA INDUSTRIES CO., LTD., SEIKO INSTRUMENTS INC.
    Inventors: Morinobu ENDO, Tetsuo UCHIYAMA, Akio YAMAGUCHI, Teruaki YUOKA, Hiroshi AOYAMA, Kazutoshi TAKEDA, Yoshifumi MAEHARA, Masato TAKENAKA, Koichiro JUJO, Shigeo SUZUKI, Takeshi TOKORO