Patents by Inventor Kazuya Fukuhara

Kazuya Fukuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7537871
    Abstract: A method of manufacturing a semiconductor device using immersion exposure in which exposure is carried out with an immersion exposure liquid interposed between a projection lens and a substrate, includes preparing a photomask on which a plurality of patterns are formed, projecting the patterns formed on the photomask, on a predetermined surface via the projection lens and the immersion exposure liquid, acquiring dimensional information on dimension acquiring patterns based on the patterns projected on the predetermined surface, adjusting a refractive index of the immersion exposure liquid on the basis of the dimensional information, and projecting patterns formed on the photomask, on a substrate via the projection lens and the immersion exposure liquid with the refractive index adjusted.
    Type: Grant
    Filed: October 5, 2006
    Date of Patent: May 26, 2009
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Eishi Shiobara
  • Patent number: 7537869
    Abstract: A method for evaluating a pattern formation process includes applying a photoresist on a substrate, transferring a first pattern and a second pattern adjacent to or at least partly overlapped with each other to the photoresist, wherein the first pattern includes a plurality of lines consisting of transparent regions, having the same length and a line-width less than or on the order of wavelengths of visible light, periodically located parallel to one another with end portions aligned on both sides thereof, and the second pattern comprises a transparent region having a larger area compared with each of the lines, and determining, in a first pattern formed on the substrate with the first pattern transferred to the photoresist, by an optical means, an amount of shorting of the lines in a direction parallel to the line.
    Type: Grant
    Filed: April 19, 2005
    Date of Patent: May 26, 2009
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Masafumi Asano, Kazuya Fukuhara
  • Patent number: 7517621
    Abstract: An exposure method includes preparing a photomask having first and second main openings by which corresponding patterns are to be formed in a photo resist and first and second assist openings by which no corresponding patterns are to be formed in the photo resist, preparing an illumination having first and second light emitting areas, and irradiating the photo resist with illumination light from the illumination via the photomask, the first light emitting area and the second light emitting area being symmetric with respect to a center of the illumination, the first light emitting area and the second light emitting area containing a first point and a second point, respectively, the first point and the second point being symmetric with respect to the center of the illumination, the first point and the second point being symmetric with respect to a straight line extending through the center of the illumination.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: April 14, 2009
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Kenji Kawano, Kazuyuki Masukawa
  • Publication number: 20090004581
    Abstract: There is disclosed an exposure apparatus which includes an illumination optical system including a light source which emits illumination light, a mask stage which holds a photomask having a mask pattern thereon to be illuminated with the illumination light, and a light intensity distribution filter arranged on a plane, which plane is positioned in the illumination optical system and is optically in relation of Fourier transform to the mask pattern, the light intensity distribution filter configured to vary a light intensity distribution of the illumination light in a cross section of a bundle of the illumination light.
    Type: Application
    Filed: October 10, 2007
    Publication date: January 1, 2009
    Inventors: Kazuya Fukuhara, Tatsuhiko Higashiki
  • Publication number: 20080301621
    Abstract: In a model-based OPC which makes a suitable mask correction for each mask pattern using an optical image intensity simulator, a mask pattern is divided into subregions and the model of optical image intensity simulation is changed according to the contents of the pattern in each subregion. When the minimum dimensions of the mask pattern are smaller than a specific threshold value set near the exposure wavelength, the region is calculated using a high-accuracy model and the other regions are calculated using a high-speed model.
    Type: Application
    Filed: May 29, 2008
    Publication date: December 4, 2008
    Inventors: Kazuya FUKUHARA, Tatsuhiko HIGASHIKI, Toshiya KOTANI, Satoshi TANAKA, Takashi SATO, Akiko MIMOTOGI, Masaki SATAKE
  • Patent number: 7446853
    Abstract: An exposure method is disclosed, which includes forming on a substrate a resist film having first and second exposure fields arranged in a column direction, mounting the substrate on a scanning exposure tool in order to project a design pattern on the first and second exposure fields, forming a liquid immersion medium fluid film by using a liquid immersion medium fluid film forming unit, and projecting the design pattern onto the first or second exposure fields by varying an optical pattern image generated at the optical pattern image generating unit while moving the substrate in a direction in parallel with the column direction, wherein the projection of the design pattern onto the first and second exposure fields is continuously carried out without a change in a moving direction of the substrate and a direction of the flow of the liquid immersion medium fluid film.
    Type: Grant
    Filed: October 14, 2005
    Date of Patent: November 4, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Shinichi Ito
  • Patent number: 7440104
    Abstract: An exposure system includes an exposure tool configured to project grating patterns oriented in different directions onto test areas by a linearly polarized light, respectively, each of the grating patterns having a space width preventing higher order diffracted lights from an image formation, a data collector configured to collect sets of test optical intensity data on the test areas, and a polarization direction monitor configured to monitor a polarization direction of the linearly polarized light by comparing the sets of the test optical intensity data.
    Type: Grant
    Filed: November 7, 2005
    Date of Patent: October 21, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Sato, Kazuya Fukuhara, Keita Asanuma
  • Patent number: 7436491
    Abstract: An exposure system includes: an illumination optical system defining, in an effective illumination source plane, a center region forming a perpendicularly incident light and first and second eccentric regions forming obliquely incident lights having a perpendicular electric vector component perpendicular to a straight line connecting the first and second eccentric regions, the electric vector component being larger than a parallel electric vector component parallel to the straight line, and illuminating the mask pattern with the perpendicularly incident light and the obliquely incident lights; and a projection optical system projecting an image of the mask pattern to a processing object.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: October 14, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Kazuya Fukuhara
  • Publication number: 20080206898
    Abstract: A method of forming a monitor mark includes forming an insulating film on a semiconductor substrate, and forming a first repetitive line pattern group and a second repetitive line pattern group by patterning the insulating film on the semiconductor substrate, such that the first repetitive line pattern group and the second repetitive line pattern group face each other with a predetermined space therebetween.
    Type: Application
    Filed: February 26, 2008
    Publication date: August 28, 2008
    Inventors: Kazuya FUKUHARA, Kazutaka Ishigo
  • Patent number: 7386830
    Abstract: A method for designing an illumination light source, includes acquiring a control feature to control a dimension of a transferred pattern of a mask pattern; designating a plurality of illumination elements illuminating the mask pattern; designating first illumination lights to each of first polarization states of a light emitted from each of the illumination elements; calculating a first optical image of the control feature, formed on a first imaging plane by each of the first illumination lights; and determining an illumination shape and a polarization state distribution of the light, based on an optical characteristic of the first optical image.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: June 10, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Kazuya Fukuhara
  • Publication number: 20080124633
    Abstract: A photomask unit includes a mask substrate having patterns arranged at a pitch P; and a pellicle which protects the mask substrate, wherein the pellicle is configured so that transmittance of incident light of an incident angle ?(0°<?<90°) is higher than transmittance of incident light of an incident angle 0°.
    Type: Application
    Filed: November 13, 2007
    Publication date: May 29, 2008
    Inventors: Satoshi Nagai, Kazuya Fukuhara, Masamitsu Itoh, Kenji Kawano, Satoshi Tanaka
  • Publication number: 20080063988
    Abstract: An exposure method includes preparing a photomask having first and second main openings by which corresponding patterns are to be formed in a photo resist and first and second assist openings by which no corresponding patterns are to be formed in the photo resist, preparing an illumination having first and second light emitting areas, and irradiating the photo resist with illumination light from the illumination via the photomask, the first light emitting area and the second light emitting area being symmetric with respect to a center of the illumination, the first light emitting area and the second light emitting area containing a first point and a second point, respectively, the first point and the second point being symmetric with respect to the center of the illumination, the first point and the second point being symmetric with respect to a straight line extending through the center of the illumination.
    Type: Application
    Filed: September 6, 2007
    Publication date: March 13, 2008
    Inventors: Kazuya Fukuhara, Kenji Kawano, Kazuyuki Masukawa
  • Patent number: 7327449
    Abstract: An inspection method for an exposure apparatus for illuminating a photomask on a first installation member by an illumination optical system, and for projecting an image of a pattern of the photomask onto a substrate on a second installation member through a projection optical system, the inspection method comprises disposing an inspection photosensitive substrate as the substrate on the second installation member, illuminating a first region which doesn't include a pupil end of the projection optical system and a second region which includes the pupil end of the projection optical system and which isn't overlapped with the first region, in a state in which a surface of the photosensitive substrate and a surface of a secondary light source of the illumination optical system are optically conjugate with each other, and inspecting an illumination axis offset of the exposure apparatus based on a pattern obtained by developing the photosensitive substrate.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: February 5, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Soichi Inoue
  • Patent number: 7327436
    Abstract: A method for evaluating a local flare in an exposure tool, includes: measuring a projection light intensity distribution by transferring a monitor mask pattern onto a semiconductor substrate; calculating a first ratio between an illumination light intensity on the monitor mask pattern and a first projection light intensity calculated based on the monitor mask pattern; calculating a distribution function of a local flare, due to a mask pattern coverage of the monitor mask pattern, based on the first ratio and the projection light intensity distribution; dividing a design mask pattern into a plurality of unit areas; calculating a second ratio between the illumination light intensity on each of the unit areas and a second projection light intensity calculated based on the design mask pattern; and calculating a local flare intensity in each of the unit areas, based on the second ratio and the distribution function.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: February 5, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Satoshi Tanaka, Kenji Chiba, Kei Hayasaki, Kenji Kawano
  • Publication number: 20080026300
    Abstract: This invention discloses a photomask manufacturing method. A pattern dimensional map is generated by preparing a photomask in which a mask pattern is formed on a transparent substrate, and measuring a mask in-plane distribution of the pattern dimensions. A transmittance correction coefficient map is generated by dividing a pattern formation region into a plurality of subregions, and determining a transmittance correction coefficient for each of the plurality of subregions. The transmittance correction value of each subregion is calculated on the basis of the pattern dimensional map and the transmittance correction coefficient map. The transmittance of the transparent substrate corresponding to each subregion is changed on the basis of the transmittance correction value.
    Type: Application
    Filed: July 25, 2007
    Publication date: January 31, 2008
    Inventors: Masamitsu Itoh, Takashi Hirano, Kazuya Fukuhara
  • Publication number: 20080014510
    Abstract: A photomask designing apparatus designs a photomask provided with a light transmission region through which exposure light with a predetermined wavelength transmits, a semi-transmission region having an optical characteristic of 180-degree phase shift and a light shielding region shielding exposure light. The semi-transmission region has a width set so as to be larger as a distance from the semi-transmission region to the light shielding region becomes short with respect to a region in which the semi-transmission region, the light transmission region and the light shielding region are sequentially formed outward from an exposure light passing region side. The width of the semi-transmission region is set so as to be smaller as the distance becomes long.
    Type: Application
    Filed: July 13, 2007
    Publication date: January 17, 2008
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tadahito FUJISAWA, Takeshi Ito, Yoshihiro Yanai, Atsushi Maesono, Kazuya Fukuhara
  • Publication number: 20080008941
    Abstract: A photomask includes a mask substrate to be irradiated with irradiation light, and first and second phase shifters arranged on the mask substrate. The first phase shifter is arranged on the mask substrate with a first pitch not larger than eight times the wavelength of the irradiation light, has a transmittance of not more than 5% for the irradiation light, and phase-shifts the irradiation light by 180°. The second phase shifter is arranged on the mask substrate with a second pitch larger than eight times the wavelength, has a transmittance of not more than 5%, and phase-shifts the irradiation light by 180°.
    Type: Application
    Filed: June 25, 2007
    Publication date: January 10, 2008
    Inventors: Takashi Sato, Kazuya Fukuhara
  • Patent number: 7286216
    Abstract: An inspection method for an exposure apparatus for illuminating a photomask on a first installation member by an illumination optical system, and for projecting an image of a pattern of the photomask onto a substrate on a second installation member through a projection optical system, the inspection method comprises disposing an inspection photosensitive substrate as the substrate on the second installation member, illuminating a first region which doesn't include a pupil end of the projection optical system and a second region which includes the pupil end of the projection optical system and which isn't overlapped with the first region, in a state in which a surface of the photosensitive substrate and a surface of a secondary light source of the illumination optical system are optically conjugate with each other, and inspecting an illumination axis offset of the exposure apparatus based on a pattern obtained by developing the photosensitive substrate.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: October 23, 2007
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Soichi Inoue
  • Publication number: 20070236691
    Abstract: An inspection method for an exposure apparatus for illuminating a photomask on a first installation member by an illumination optical system, and for projecting an image of a pattern of the photomask onto a substrate on a second installation member through a projection optical system, the inspection method comprises disposing an inspection photosensitive substrate as the substrate on the second installation member, illuminating a first region which doesn't include a pupil end of the projection optical system and a second region which includes the pupil end of the projection optical system and which isn't overlapped with the first region, in a state in which a surface of the photosensitive substrate and a surface of a secondary light source of the illumination optical system are optically conjugate with each other, and inspecting an illumination axis offset of the exposure apparatus based on a pattern obtained by developing the photosensitive substrate.
    Type: Application
    Filed: June 5, 2007
    Publication date: October 11, 2007
    Inventors: Kazuya Fukuhara, Soichi Inoue
  • Publication number: 20070238038
    Abstract: A method of optimally setting exposure conditions when light emitted from an effective light source is applied to a mask pattern formed on a mask for exposure and diffracted light emitted from the mask is projected onto a substrate via a projection lens to expose the substrate thereto, the method comprising defining an image evaluation amount which represents characteristics of an optical image or a resist pattern and which contains a factor indicating the influence of a dimensional error of the mask pattern on the image characteristics, determining an initial condition of the effective light source and the mask pattern, defining at least one of a parameter of the effective light source and a parameter of the mask pattern, and changing at least one of the parameters to calculate the image evaluation amount, and deciding an optimum parameter on the basis of the result of the calculation.
    Type: Application
    Filed: April 10, 2007
    Publication date: October 11, 2007
    Inventor: Kazuya Fukuhara