Patents by Inventor Kazuya Fukuhara

Kazuya Fukuhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20070134563
    Abstract: A photomask is disclosed, which includes a substrate transparent to irradiation light, a low density diffraction area having a plurality of low-density arranged light reducing portions which are arranged at a low density on the transparent substrate at a period more than twice the wavelength of the irradiation light, and a high density diffraction area having a plurality of high-density arranged light reducing portions which are arranged at a high density on the transparent substrate at a period less than twice the wavelength of the irradiation light and have different optical characteristics from the low-density arranged light reducing portions.
    Type: Application
    Filed: November 17, 2006
    Publication date: June 14, 2007
    Inventors: Kazuya Fukuhara, Masamitsu Itoh, Takashi Sato
  • Publication number: 20070130560
    Abstract: A method of determining a photo mask, includes specifying a mask pattern for a photo mask for a first exposure apparatus, specifying a plurality of exposure conditions allowed to be set for a second exposure apparatus, predicting a projection image of the mask pattern to be projected on a substrate by the second exposure apparatus, for each of the exposure conditions, predicting a processed pattern to be formed on a substrate surface on the basis of the projection image, for each of the exposure conditions, determining whether or not the processed pattern meets a predetermined condition for each of the exposure conditions, and determining that the photo mask is applicable to the second exposure apparatus if the processed pattern meets the predetermined condition for at least one of the exposure conditions.
    Type: Application
    Filed: November 20, 2006
    Publication date: June 7, 2007
    Inventors: Toshiya Kotani, Kazuya Fukuhara, Kyoko Izuha
  • Publication number: 20070092811
    Abstract: According to an aspect of the invention, there is provided a method for selecting a photomask substrate, including dividing a chip area scheduled to be arranged on the photomask substrate regarding a specific transfer pattern layer into a management pattern area in which an element pattern changed in shape by birefringence of the photomask substrate is arranged, and an area other than the management pattern area, setting a standard value of a size of birefringence of an area in which the management pattern area of the photomask substrate is arranged, inspecting the size of the birefringence of each of a plurality of photomask substrate candidates, and selecting a photomask substrate, in which the size of the birefringence satisfies the standard value, as a photomask substrate of the specific transfer pattern layer from the plurality of photomask substrate candidates.
    Type: Application
    Filed: October 24, 2006
    Publication date: April 26, 2007
    Inventors: Kazuya Fukuhara, Masamitsu Itoh
  • Publication number: 20070082295
    Abstract: A method of manufacturing a semiconductor device using immersion exposure in which exposure is carried out with an immersion exposure liquid interposed between a projection lens and a substrate, includes preparing a photomask on which a plurality of patterns are formed, projecting the patterns formed on the photomask, on a predetermined surface via the projection lens and the immersion exposure liquid, acquiring dimensional information on dimension acquiring patterns based on the patterns projected on the predetermined surface, adjusting a refractive index of the immersion exposure liquid on the basis of the dimensional information, and projecting patterns formed on the photomask, on a substrate via the projection lens and the immersion exposure liquid with the refractive index adjusted.
    Type: Application
    Filed: October 5, 2006
    Publication date: April 12, 2007
    Inventors: Kazuya Fukuhara, Eishi Shiobara
  • Publication number: 20070081139
    Abstract: According to an aspect of the invention, there is provided an exposure apparatus including an illumination optical system which forms an effective light source having a first polarization area where a mask pattern is illuminated with polarized light dominated by an electric vector component radial from a center position on an effective light source plane, and a second polarization area where the mask pattern is illuminated with light whose electric vector vibration is not biased in a specific direction; and a projection optical system which projects an image of the mask pattern onto an object to be processed.
    Type: Application
    Filed: October 5, 2006
    Publication date: April 12, 2007
    Inventors: Kazuya Fukuhara, Takashi Sato
  • Publication number: 20070071306
    Abstract: An inspection method, includes obtaining a first optical characteristic of a projection optical system by transferring an image of an aberration measurement unit of a photomask on a first resist film coated on a first wafer by use of a first polarized exposure light; obtaining a second optical characteristic of the projection optical system by transferring the image of the aberration measurement unit on a second resist film coated on a second wafer by use of a second exposure light having a polarization state different from the first exposure light; and calculating a difference between the first and second optical characteristics.
    Type: Application
    Filed: November 30, 2006
    Publication date: March 29, 2007
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Satoshi Tanaka, Soichi Inoue
  • Patent number: 7186485
    Abstract: An inspection method, includes obtaining a first optical characteristic of a projection optical system by transferring an image of an aberration measurement unit of a photomask on a first resist film coated on a first wafer by use of a first polarized exposure light; obtaining a second optical characteristic of the projection optical system by transferring the image of the aberration measurement unit on a second resist film coated on a second wafer by use of a second exposure light having a polarization state different from the first exposure light; and calculating a difference between the first and second optical characteristics.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: March 6, 2007
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Satoshi Tanaka, Soichi Inoue
  • Publication number: 20070008507
    Abstract: This invention discloses an immersion exposure method which executes immersion exposure for an exposure target film by transferring an image of a pattern formed on a mask onto the exposure target film through an immersion medium. A first vapor pressure as the target value in an immersion exposure atmosphere which surrounds the immersion medium is set. A second vapor pressure in the immersion exposure atmosphere is measured. The first vapor pressure is compared with the second vapor pressure. Whether to adjust the vapor pressure in the immersion exposure atmosphere is selected in accordance with the comparison result.
    Type: Application
    Filed: June 26, 2006
    Publication date: January 11, 2007
    Inventors: Takuya Kono, Kazuya Fukuhara, Daisuke Kawamura
  • Patent number: 7148138
    Abstract: A method of forming a contact hole on a substrate by using a projection aligner comprising a lighting system including a light source, an aperture, and a condenser lens, a photo mask on which light from the lighting system is incident, and a projection lens for projecting the light from the photo mask onto the substrate, comprises forming a first photosensitive resist film on the substrate; exposing the first photosensitive resist film by using a photo mask in which mask patterns are cyclically arranged in a first direction and a second direction which is orthogonal to the first direction and a first aperture having light transmission parts arranged symmetrically with respect to a center point in the first direction; developing the exposed first photosensitive resist film to form first lines and linear spaces; forming a second photosensitive resist film on the substrate; exposing the second photosensitive resist film by using the photo mask and a second aperture having light transmission parts arranged symmet
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: December 12, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shoji Mimotogi, Hiroko Nakamura, Kazuya Fukuhara, Satoshi Tanaka, Soichi Inoue
  • Patent number: 7139998
    Abstract: A photomask designing method used in a lithography process, the lithography process comprises illuminating light on a photomask and converging the light which has passed through the photomask on a photosensitive substrate via a projection optical system, the photomask designing method comprises acquiring a transmittance characteristic of the projection optical system, the characteristic varing depending on a difference in optical paths of light in the projection optical system, the light passing through the projection optical system, and acquiring mask bias of the photomask by use of the transmittance characteristic of the projection optical system.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: November 21, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuya Fukuhara, Tatsuhiko Higashiki, Soichi Inoue
  • Publication number: 20060250615
    Abstract: A method for testing a polarization state of polarized light includes forming a test photosensitive film on a test wafer, the test wafer having a flat surface and a grid pattern in which reflectance changes depending on a polarization direction of the polarized light, exposing the test photosensitive film to the polarized light, measuring a change of a property of the test photosensitive film caused by the polarized light, and determining a polarization state of the polarized light, based on the change.
    Type: Application
    Filed: March 27, 2006
    Publication date: November 9, 2006
    Inventor: Kazuya Fukuhara
  • Patent number: 7072040
    Abstract: To inspect the polarization state of light flux for exposure of an exposure apparatus, a mask for inspection is held at the photomask position. This mask for inspection comprises a polarizing element which is disposed in a light path of light flux forming an image of a light source and which can selectively transmit light flux with a plurality of polarization directions.
    Type: Grant
    Filed: October 6, 2004
    Date of Patent: July 4, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Kazuya Fukuhara
  • Publication number: 20060132748
    Abstract: An exposure system includes: an illumination optical system defining, in an effective illumination source plane, a center region forming a perpendicularly incident light and first and second eccentric regions forming obliquely incident lights having a perpendicular electric vector component perpendicular to a straight line connecting the first and second eccentric regions, the electric vector component being larger than a parallel electric vector component parallel to the straight line, and illuminating the mask pattern with the perpendicularly incident light and the obliquely incident lights; and a projection optical system projecting an image of the mask pattern to a processing object.
    Type: Application
    Filed: December 12, 2005
    Publication date: June 22, 2006
    Inventor: Kazuya Fukuhara
  • Publication number: 20060129967
    Abstract: A system for generating mask data includes an extracting module extracting a block necessary to correct process proximity effects as a wide correction area from a plurality of blocks by comparing parameter, a wide correction data generator generating wide correction data to make the correction applied to the wide correction area, and a mask data generator generating mask data by applying the wide correction data to the wide correction area.
    Type: Application
    Filed: December 12, 2005
    Publication date: June 15, 2006
    Inventors: Satoshi Tanaka, Kazuya Fukuhara, Toshiya Kotani
  • Publication number: 20060098183
    Abstract: An exposure system includes an exposure tool configured to project grating patterns oriented in different directions onto test areas by a linearly polarized light, respectively, each of the grating patterns having a space width preventing higher order diffracted lights from an image formation, a data collector configured to collect sets of test optical intensity data on the test areas, and a polarization direction monitor configured to monitor a polarization direction of the linearly polarized light by comparing the sets of the test optical intensity data.
    Type: Application
    Filed: November 7, 2005
    Publication date: May 11, 2006
    Inventors: Takashi Sato, Kazuya Fukuhara, Keita Asanuma
  • Publication number: 20060082747
    Abstract: An exposure method is disclosed, which includes forming on a substrate a resist film having first and second exposure fields arranged in a column direction, mounting the substrate on a scanning exposure tool in order to project a design pattern on the first and second exposure fields, forming a liquid immersion medium fluid film by using a liquid immersion medium fluid film forming unit, and projecting the design pattern onto the first or second exposure fields by varying an optical pattern image generated at the optical pattern image generating unit while moving the substrate in a direction in parallel with the column direction, wherein the projection of the design pattern onto the first and second exposure fields is continuously carried out without a change in a moving direction of the substrate and a direction of the flow of the liquid immersion medium fluid film.
    Type: Application
    Filed: October 14, 2005
    Publication date: April 20, 2006
    Inventors: Kazuya Fukuhara, Shinichi Ito
  • Patent number: 7030445
    Abstract: A source terminal layer, a gate terminal layer, and a drain terminal layer are disposed on main surfaces, opposite to each other, on main surfaces of a semiconductor substrate. These terminal layers are laid out on the respective main surfaces with such sizes as to fall within the areas of the respective main surfaces and joined to their corresponding source, gate, and drain electrodes. A power MOSFET is packaged on a circuit board such that the respective main surfaces intersect substantially at right angles to the circuit board. By a terminal board isolating step or a method of evaporating a metal layer onto the source, gate, and drain electrodes, the power MOSFET is formed with the source terminal layer, gate terminal layer, and drain terminal layer at the stage of a semiconductor wafer.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: April 18, 2006
    Assignee: Renesas Technology Corp.
    Inventor: Kazuya Fukuhara
  • Publication number: 20060046168
    Abstract: A method for designing an illumination light source, includes acquiring a control feature to control a dimension of a transferred pattern of a mask pattern; designating a plurality of illumination elements illuminating the mask pattern; designating first illumination lights to each of first polarization states of a light emitted from each of the illumination elements; calculating a first optical image of the control feature, formed on a first imaging plane by each of the first illumination lights; and determining an illumination shape and a polarization state distribution of the light, based on an optical characteristic of the first optical image.
    Type: Application
    Filed: August 23, 2005
    Publication date: March 2, 2006
    Inventor: Kazuya Fukuhara
  • Publication number: 20050275820
    Abstract: A method for evaluating a local flare in an exposure tool, includes: measuring a projection light intensity distribution by transferring a monitor mask pattern onto a semiconductor substrate; calculating a first ratio between an illumination light intensity on the monitor mask pattern and a first projection light intensity calculated based on the monitor mask pattern; calculating a distribution function of a local flare, due to a mask pattern coverage of the monitor mask pattern, based on the first ratio and the projection light intensity distribution; dividing a design mask pattern into a plurality of unit areas; calculating a second ratio between the illumination light intensity on each of the unit areas and a second projection light intensity calculated based on the design mask pattern; and calculating a local flare intensity in each of the unit areas, based on the second ratio and the distribution function.
    Type: Application
    Filed: May 25, 2005
    Publication date: December 15, 2005
    Inventors: Kazuya Fukuhara, Satoshi Tanaka, Kenji Chiba, Kei Hayasaki, Kenji Kawano
  • Publication number: 20050244724
    Abstract: A method for evaluating a pattern formation process includes applying a photoresist on a substrate, transferring a first pattern and a second pattern adjacent to or at least partly overlapped with each other to the photoresist, wherein the first pattern includes a plurality of lines consisting of transparent regions, having the same length and a line-width less than or on the order of wavelengths of visible light, periodically located parallel to one another with end portions aligned on both sides thereof, and the second pattern comprises a transparent region having a larger area compared with each of the lines, and determining, in a first pattern formed on the substrate with the first pattern transferred to the photoresist, by an optical means, an amount of shorting of the lines in a direction parallel to the line.
    Type: Application
    Filed: April 19, 2005
    Publication date: November 3, 2005
    Inventors: Masafumi Asano, Kazuya Fukuhara