Patents by Inventor Kei Sakata

Kei Sakata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9862014
    Abstract: A method for manufacturing an electric resistance welded steel tube including: forming a steel tube material into an almost cylindrical open pipe, the steel tube material being a steel sheet wherein Ti and N satisfy (N/14)<(Ti/47.9); forming an electric resistance welded steel tube by bonding ends of the open pipe to each other by induction resistance welding with heat input controlled so that the bond width is 30 to 65 ?m; heating the electric resistance welded steel tube to a temperature equal to or higher than the Ac3 transformation temperature; and diameter-reducing rolling the heated electric resistance welded steel tube with rolling reduction expressed by an outer diameter ratio greater than (1?25/the bond width before diameter-reducing rolling (?m))×100% such that the bond width is 25 ?m or less.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: January 9, 2018
    Assignee: JFE Steel Corporation
    Inventors: Yoshikazu Kawabata, Masayuki Sakaguchi, Kei Sakata
  • Patent number: 8912462
    Abstract: A method of efficiently manufacturing electric resistance welding pipes having excellent characterization of welded seams is provided, by which each lateral edge of a rounded strip immediately before electric resistance welding is securely shaped with desired tapering flexibly in response to change in strip thickness, so that welding quality may be kept to be excellent. A method of manufacturing electric resistance welding pipes, in which a strip is subjected to forming, then edges thereof are formed to substantially face each other, and then the edges are subjected to electric resistance welding to form a pipe, wherein an edge and an edge opposed thereto at one of an upper-surface side and a lower-surface side of the strip are shaped with tapering before the forming by means of cutting or shaving, or finpass forming.
    Type: Grant
    Filed: November 9, 2006
    Date of Patent: December 16, 2014
    Assignee: JFE Steel Corporation
    Inventors: Kazuhito Kenmochi, Takatoshi Okabe, Hiroyasu Yokoyama, Yuji Sugimoto, Yoshifumi Fujioka, Kei Sakata, Tomohiro Inoue, Hiroyuki Shirosawa, Motoaki Egi, Yasuo Nishida, Muneyoshi Murakami
  • Patent number: 8747578
    Abstract: A steel having excellent formability, fatigue endurance after quenching, low temperature toughness, resistance for hydrogen embrittlement, and corrosion fatigue endurance. A method includes heating a steel slab at 1160° C. to 1320° C., hot-finish-rolling the steel slab at a finisher delivery temperature of 750° C. to 980° C., and then coiling the hot-rolled steel at a coiling temperature of 560° C. to 740° C. after slow cooling for a time of 2 seconds or more to produce a hot-rolled steel strip having a structure in which the ferrite grain diameter df corresponding to a circle is 1.1 ?m to less than 1.2 ?m and the ferrite volume fraction Vf is 30% to 98%, the steel slab containing 0.18 to 0.29% of C, 0.06 to 0.45% of Si, 0.91 to 1.85% of Mn, 0.019% or less of P, 0.0029% or less of S, 0.015 to 0.075% of sol. Al, 0.0049% or less of N, 0.0049% or less of O, 0.0001 to 0.0029% of B, 0.001 to 0.019% of Nb, 0.001 to 0.029% of Ti, 0.001 to 0.195% of Cr, and 0.001 to 0.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: June 10, 2014
    Assignees: JFE Steel Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Shunsuke Toyoda, Kei Sakata, Akio Sato, Kouichi Kaneko, Hiroshi Kawaguchi
  • Patent number: 8512487
    Abstract: A seamless expandable oil country tubular article, which has a superior pipe expansion property in a expanding process at an expand ratio of more than about 30% although having a high strength such as a tensile strength (TS) of about 600 MPa or more, and a manufacturing method thereof, the seamless expandable oil country tubular goods being in an as-rolled state or being processed, optionally necessary, by inexpensive nonthermal-refining type heat treatment.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: August 20, 2013
    Assignee: JFE Steel Corporation
    Inventors: Yoshio Yamazaki, Yukio Miyata, Mitsuo Kimura, Kei Sakata, Masahito Tanaka
  • Patent number: 8152152
    Abstract: An apparatus for sealing paper with paste includes a paper-feeding unit, a pasting main body which seals open ends of a sheet of paper by an adhesive, and a paper-receiving unit on which the sealed sheets of paper are loaded. The pasting main body includes an opening mechanism which opens a closed sheet of paper, an adhesive applying mechanism which applies a peelable temporary adhesive in a streaky form to a lower folded piece of the opened sheet of paper, a sealing mechanism which superposes an upper folded piece on the lower folded piece, and which temporarily adheres the open ends of the upper and lower folded pieces, and a conveying mechanism.
    Type: Grant
    Filed: September 10, 2009
    Date of Patent: April 10, 2012
    Assignee: Duplo Seiko Corporation
    Inventor: Kei Sakata
  • Patent number: 7942984
    Abstract: A steel pipe blank having a composition containing 0.5% or less C and 85% or more Fe in terms of mass percent is heated, and stretch-reducing is then performed so that the diameter decrease ratio is 15% or more and the rolling finishing temperature is (the Ar3 transformation point?10)° C. or lower. Consequently, a structure in which the ratio of X-ray diffraction intensity obtained from the plane in which the <100> direction of crystal grains is preferentially oriented parallel to the circumference direction and the <011> direction of crystal grains is preferentially oriented parallel to the rolling direction of the steel pipe to that obtained for a three-dimensionally randomly oriented sample is 3.0 or more is formed, and the r-value is increased, thereby improving the magnetic properties of the steel pipe.
    Type: Grant
    Filed: September 1, 2005
    Date of Patent: May 17, 2011
    Assignee: JFE Steel Corporation
    Inventors: Yasuhide Ishiguro, Yoshikazu Kawabata, Kei Sakata, Masayuki Sakaguchi, Masayoshi Ishida, Motoaki Itadani, Yasue Koyama
  • Publication number: 20110057377
    Abstract: An apparatus for sealing paper with paste includes a paper-feeding unit, a pasting main body which seals open ends of a sheet of paper by an adhesive, and a paper-receiving unit on which the sealed sheets of paper are loaded. The pasting main body includes an opening mechanism which opens a closed sheet of paper, an adhesive applying mechanism which applies a peelable temporary adhesive in a streaky form to a lower folded piece of the opened sheet of paper, a sealing mechanism which superposes an upper folded piece on the lower folded piece, and which temporarily adheres the open ends of the upper and lower folded pieces, and a conveying mechanism.
    Type: Application
    Filed: September 10, 2009
    Publication date: March 10, 2011
    Applicant: Duplo Seiko Corporation
    Inventor: Kei SAKATA
  • Patent number: 7887649
    Abstract: A high-tensile strength welded steel tube has excellent formability and torsional fatigue endurance after being formed into cross-sectional shape and then stress-relief annealed. A steel material used has a composition which contains C, Si, Al, 1.01% to 1.99% Mn, 0.041% to 0.150% Ti, 0.017% to 0.150% Nb, P, S, N, and O such that the sum of the content of Ti and that of Nb is 0.08% or more, the content of each of C, Si, and Al being within an appropriate range, the content of each of P, S, N, and O being adjusted to a predetermined value or less.
    Type: Grant
    Filed: June 19, 2007
    Date of Patent: February 15, 2011
    Assignee: JFE Steel Corporation
    Inventors: Shunsuke Toyoda, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Koji Suzuki, Kei Sakata, Makio Gunji, Akio Sato, Tetsuro Sawaki
  • Publication number: 20100047609
    Abstract: An electric resistance welded steel tube for heat treatment can be used as a highly durable material even after quenching treatment by rapid heating for hollow stabilizers or the like and a method for manufacturing such an electric resistance welded steel tube. A steel tube material, which has a composition constituted by, in mass percent, C: 0.15 to 0.40%, Si: 0.05 to 0.50%, Mn: 0.30 to 2.00%, Al: 0.01 to 0.10%, Ti: 0.001 to 0.04%, B: 0.0005 to 0.0050%, and N: 0.0010 to 0.0100% with Ti and N satisfying (N/14)<(Ti/47.9).
    Type: Application
    Filed: January 25, 2008
    Publication date: February 25, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshikazu Kawabata, Masayuki Sakaguchi, Kei Sakata
  • Publication number: 20090277544
    Abstract: A high-tensile strength welded steel tube has excellent formability and torsional fatigue endurance after being formed into cross-sectional shape and then stress-relief annealed. A steel material used has a composition which contains C, Si, Al, 1.01% to 1.99% Mn, 0.041% to 0.150% Ti, 0.017% to 0.150% Nb, P, S, N, and O such that the sum of the content of Ti and that of Nb is 0.08% or more, the content of each of C, Si, and Al being within an appropriate range, the content of each of P, S, N, and O being adjusted to a predetermined value or less.
    Type: Application
    Filed: June 19, 2007
    Publication date: November 12, 2009
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Shunsuke Toyoda, Masatoshi Aratani, Yoshikazu Kawabata, Yuji Hashimoto, Koji Suzuki, Kei Sakata, Makio Gunji, Akio Sato, Tetsuro Sawaki
  • Publication number: 20090202384
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 0.45% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: February 9, 2009
    Publication date: August 13, 2009
    Applicant: JFE Steel Corporation, a Corporation of Japan
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Patent number: 7527700
    Abstract: The present invention relates to a high strength hot rolled steel sheet consisting of 0.04 to 0.15% C, 1.5% or less Si, 0.5 to 1.6% Mn, 0.04% or less P, 0.005% or less S, 0.04% or less Al, 0.03 to 0.15% Ti, 0.03 to 0.5% Mo, by mass, and balance of Fe and inevitable impurities, and having a microstructure consisting of ferrite containing precipitates, second phase of bainite and/or martensite, and other phase, wherein the percentage of the ferrite containing precipitates is 40 to 95%, and the percentage of the other phase is 5% or less. For example, the high strength hot rolled steel sheet having a thickness of 1.4 mm shows a tensile strength of 780 MPa or higher, an elongation of 22% or higher elongation, and a hole expansion ratio of 60% or higher, thus the steel sheet is suitable for reinforcing members automobile cabin and crash worthiness members of automobile.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: May 5, 2009
    Assignee: JFE Steel Corporation
    Inventors: Nobusuke Kariya, Shusaku Takagi, Tetsuo Shimizu, Tetsuya Mega, Kei Sakata, Hiroshi Takahashi
  • Patent number: 7485194
    Abstract: This disclosure proposes a high-strength hot rolled steel sheet having excellent anti-die-galling property and anti-fatigue property, in which the steel sheet has a composition including C: not less than 0.02 mass % but not more than 0.2 mass %, Si: not less than 0.2 mass % but not more than 1.2 mass %, Mn: not less than 1.0 mass % but not more than 3.0 mass %, Mo: not less than 0.1 mass % but not more than 1.0 mass %, Al: not less than 0.01 mass % but not more than 0.1 mass %, P: not more than 0.03 mass % S: not more than 0.01 mass % and the remainder being substantially Fe and inevitable impurities, and has a steel microstructure containing not less than 55 vol % of ferrite and not less than 10 vol % but not more than 40 vol % of martensite provided that a total of both is not less than 95 vol %, and a ratio ds/dc of an average crystal grain size ds of the ferrite in a surface layer portion of the steel sheet to an average crystal grain size dc of the ferrite in a center portion of the steel sheet is 0.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: February 3, 2009
    Assignee: JFE Steel Corporation
    Inventors: Tetsuya Mega, Kei Sakata
  • Publication number: 20080230586
    Abstract: A method of efficiently manufacturing electric resistance welding pipes having excellent characterization of welded seams is provided, by which each lateral edge of a rounded strip immediately before electric resistance welding is securely shaped with desired tapering flexibly in response to change in strip thickness, so that welding quality may be kept to be excellent. A method of manufacturing electric resistance welding pipes, in which a strip is subjected to forming, then edges thereof are formed to substantially face each other, and then the edges are subjected to electric resistance welding to form a pipe, wherein an edge and an edge opposed thereto at one of an upper-surface side and a lower-surface side of the strip are shaped with tapering before the forming by means of cutting or shaving, or finpass forming.
    Type: Application
    Filed: November 9, 2006
    Publication date: September 25, 2008
    Inventors: Kazuhito Kenmochi, Takatoshi Okabe, Hiroyasu Yokoyama, Yuji Sugimoto, Yoshifumi Fujioka, Kei Sakata, Tomohiro Inoue, Hiroyuki Shirosawa, Motoaki Egi, Yasuo Nishida, Muneyoshi Murakami
  • Patent number: 7396420
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, A1 and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a ?TS of 80 MPa or more.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: July 8, 2008
    Assignee: JFE Steel Corporation
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Patent number: 7347902
    Abstract: According to the invention, a high-strength hot rolled steel sheet having an excellent shape fixability as hot-rolled and an excellent fatigue durability after the forming, excellent weldability and phosphatability and a tensile strength of not less than 590 MPa level can be obtained by comprising C: not less than 0.02 mass % but not more than 0.2 mass %, Si: not less than 0.5 mass % but not more than 2.0 mass %, Mn: not less than 1.0 mass % but not more than 3.0 mass %, Al: not less than 0.01 mass % but not more than 0.1 mass %, N: not less than 0.002 mass % but not more than 0.006 mass %, P: not more than 0.03 mass %, S: not more than 0.01 mass % and solid-soluted (C+N): not less than 0.
    Type: Grant
    Filed: June 4, 2002
    Date of Patent: March 25, 2008
    Assignee: JFE Steel Corporation
    Inventors: Tetsuya Mega, Kei Sakata, Kazuhiro Seto
  • Publication number: 20080011389
    Abstract: A steel pipe with good magnetic properties and a method of producing the same are proposed. Specific solutions are as follows. A steel pipe blank having a composition containing 0.5% or less C and 85% or more Fe in terms of mass percent is heated, and stretch-reducing is then performed so that the diameter decrease ratio is 15% or more and the rolling finishing temperature is (the Ar3 transformation point ?10)° C. or lower. Consequently, a structure in which the ratio of X-ray diffraction intensity obtained from the plane in which the <100> direction of crystal grains is preferentially oriented parallel to the circumference direction and the <011> direction of crystal grains is preferentially oriented parallel to the rolling direction of the steel pipe to that obtained for a three-dimensionally randomly oriented sample is 3.0 or more is formed, and the r-value is increased, thereby improving the magnetic properties of the steel pipe.
    Type: Application
    Filed: September 1, 2005
    Publication date: January 17, 2008
    Inventors: Yasuhide Ishiguro, Yoshikazu Kawabata, Kei Sakata, Masayuki Sakaguchi, Motoaki Itadani, Yasue Koyama, Masayoshi Ishida
  • Patent number: 7252724
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies is provided. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: August 7, 2007
    Assignee: JFE Steel Corporation
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Publication number: 20070144632
    Abstract: A steel having excellent formability, fatigue endurance after quenching, low temperature toughness, resistance for hydrogen embrittlement, and corrosion fatigue endurance. A method includes heating a steel slab at 1160° C. to 1320° C., hot-finish-rolling the steel slab at a finisher delivery temperature of 750° C. to 980° C., and then coiling the hot-rolled steel at a coiling temperature of 560° C. to 740° C. after slow cooling for a time of 2 seconds or more to produce a hot-rolled steel strip having a structure in which the ferrite grain diameter df corresponding to a circle is 1.1 ?m to less than 1.2 ?m and the ferrite volume fraction Vf is 30% to 98%, the steel slab containing 0.18 to 0.29% of C, 0.06 to 0.45% of Si, 0.91 to 1.85% of Mn, 0.019% or less of P, 0.0029% or less of S, 0.015 to 0.075% of sol. Al, 0.0049% or less of N, 0.0049% or less of O, 0.0001 to 0.0029% of B, 0.001 to 0.019% of Nb, 0.001 to 0.029% of Ti, 0.001 to 0.195% of Cr, and 0.001 to 0.
    Type: Application
    Filed: December 9, 2004
    Publication date: June 28, 2007
    Applicants: JFE Steel Corporation, a corporation of Japan, Toyota Jidosha Kabushiki Kaisha, a corporation of Japan
    Inventors: Shunsuke Toyoda, Kei Sakata, Akio Sato, Koichi Kaneko, Hiroshi Kawaguchi
  • Publication number: 20070116975
    Abstract: The present invention provides a seamless expandable oil country tubular goods, which has a superior pipe expansion property in a expanding process at an expand ratio of more than 30% although having a high strength such as a tensile strength (TS) of 600 MPa or more, and a manufacturing method thereof, the seamless expandable oil country tubular goods being in an as-rolled state or being processed, whenever necessary, by inexpensive nonthermal-refining type heat treatment. In a particular product, 0.010% to less than 0.10% of C, 0.05% to 1% of Si, 0.5% to 4% of Mn, 0.03% or less of P, 0.015% or less of S, 0.01% to 0.06% of Al, 0.007% or less of N, and 0.005% or less of O are contained, and at least one of Nb, Mo, and Cr is contained in the range of 0.01% to 0.2% of Nb, 0.05% to 0.5% of Mo, and 0.05% to 1.5% of Cr, so that Mn+0.9×Cr+2.6×Mo?2.0 and 4×C?0.3×Si+Mn+1.3×Cr+1.5×Mo?4.5 are satisfied.
    Type: Application
    Filed: October 18, 2004
    Publication date: May 24, 2007
    Inventors: Yoshio Yamazaki, Yukio Miyata, Mitsuo Kimura, Kei Sakata, Masahito Tanaka