Patents by Inventor Kei Sakata
Kei Sakata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20030047258Abstract: The present invention provides a high tensile cold-rolled steel sheet having superior ductility, strain age-hardening characteristics, and crash resistance properties, and also provides a manufacturing method therefor. As a particular means, a thin cold-rolled steel sheet containing 0.05% to 0.30% of C, 0.4% to 2.0% of Si, 0.7% to 3.0% of Mn, 0.08% or less of P, 0.02% or less of Al, and 0.0050% to 0.0250% of N on a mass % basis is manufactured in which N/Al is 0.3 or more. This thin cold-rolled steel sheet is heated to a temperature between (an Ac1 transformation point) and (an Ac3 transformation point+50° C.), is cooled at a cooling rate of 5 to 150° C./second in the range of at least 600 to 500° C., and is held in the temperature range of 350 to 500° C. This steel sheet has superior ductility, strain age-hardening characteristics having a &Dgr;TS of 50 MPa or more, and crash resistance properties.Type: ApplicationFiled: December 12, 2001Publication date: March 13, 2003Inventors: Kei Sakata, Akio Tosaka, Osamu Furukimi
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Publication number: 20030041932Abstract: The present invention provides a high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a &Dgr;TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.Type: ApplicationFiled: October 2, 2001Publication date: March 6, 2003Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
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Patent number: 6423426Abstract: A steel sheet having a composition comprising C: 0.05-0.20 mass %, Si: 0.3-1.8 mass %, Mn: 1.0-3.0 mass %, Fe of the balance and inevitable impurities is subjected to a primary step of primary heat treatment and subsequent rapid cooling to Ms point or lower, a secondary step of secondary heat treatment and subsequent rapid cooling, and a tertiary step of galvanizing treatment and rapid cooling, so as to turn the structure of the steel sheet into a composite structure of 20% or more by volume of tempered martensite, 2% or more by volume of retained austenite, ferrite and a low-temperature transformation phase. A galvanized layer is deposited on the surface of the steel sheet. It is preferred to cool the steel sheet to 300° C. at a cooling rate of 5 ° C./sec. or more after the galvanizing treatment. After the galvanizing treatment, alloying treatment may be conducted.Type: GrantFiled: March 5, 2001Date of Patent: July 23, 2002Assignee: Kawasaki Steel CorporationInventors: Takashi Kobayashi, Kei Sakata, Akio Shinohara
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Patent number: 6410163Abstract: The present invention provides a high strength thin excellent workability and galvanizability, having a composition comprising from 0.01 to 0.20 wt. % C, up to 1.0 wt. % Si, from 1.0 to 3.0 wt. % Mn, up to 0.10 wt. % P, up to 0.05 wt. % S, up to 0.10 wt. % Al, up to 0.010 wt. % N, up to 1.0 wt. % Cr, from 0.001 to 1.00 wt. % Mo, and the balance Fe and incidental impurities, wherein a band structure comprising a secondary phase has a thickness satisfying the relation Tb/T≦0.005 (where, Tb: average thickness of the band structure in the thickness direction of steel sheet; T: steel sheet thickness), and a manufacturing method thereof, and a manufacturing method of a high strength hot-dip galvanized steel sheet or a high strength galvannealed steel sheet applying hot-dip galvanizing or further galvannealing, and giving an excellent workability, a high tensile strength, and excellent galvanizability, coating adhesion and corrosion resistance.Type: GrantFiled: May 30, 2000Date of Patent: June 25, 2002Assignee: Kawasaki Steel CorporationInventors: Yoshitsugu Suzuki, Kazunori Osawa, Chiaki Kato, Yoichi Tobiyama, Kei Sakata, Osamu Furukimi, Akio Shinohara
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Patent number: 6288061Abstract: The present invention relates to the imidazole derivative of the following formula (I) wherein R1 is hydrogen, optionally substituted alkyl and the like, R2 is hydrogen, optionally substituted alkyl and the like, R3is optionally substituted heteroaryl, R4 is optionally substituted cycloalkyl, optionally substituted phenyl and the like, provided that when R1 is hydrogen, and R2 and R4 are the same or different and each is phenyl or phenyl substituted by halogen atom, lower alkyl or lower alkoxy, R3 is benzothiazolyl or thiazolyl substituted by phenyl, the imidazole derivative of the following formula (XII) wherein R6 is optionally substituted phenyl or optionally substituted heteroaryl and R7 is substituted phenyl, and pharmaceutically acceptable salts thereof.Type: GrantFiled: June 21, 2000Date of Patent: September 11, 2001Assignee: Welfide CorporationInventors: Hiroyuki Sueoka, Jouji Yasuoka, Akira Nishiyama, Masatoshi Kiuchi, Katsuya Yamamoto, Kunio Sugahara, Syuji Ehara, Kei Sakata
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Patent number: 6217680Abstract: A steel slab having a composition that comprises at most 0.008% by weight of C, at most 0.5% by weight of Si, at most 1.0% by weight of Mn, at most 0.15% by weight of P, at most 0.02% by weight of S, from 0.01 to 0.10% by weight of Al, at most 0.008% by weight of N, from 0.035 to 0.20% by weight of Ti, and from 0.001 to 0.015% by weight of Nb, with a balance of Fe and inevitable impurities, in which those C, S, N, Ti and Nb satisfy the following condition: 1.2(C/12+N/14+S/32)<(Ti/48+Nb/93), is subjected to rough hot-rolling to a reduction ratio of not lower than 85%, at a temperature falling between the Ar3 transformation point of the steel and 950° C., then to finishing hot-rolling to a reduction ratio of not lower than 65%, at a temperature falling between. 600° C. and the Ar3 transformation point of the steel, while being lubricated, to thereby have a mean shear strain of not larger than 0.06, then pickled, pre-annealed at a temperature falling between 700 and 920° C.Type: GrantFiled: March 15, 1999Date of Patent: April 17, 2001Assignee: Kawasaki Steel CorporationInventors: Yoshikazu Kawabata, Kaneharu Okuda, Kei Sakata, Takashi Obara, Atsushi Ogino
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Patent number: 6210496Abstract: A cold rolled steel sheet having high strength and high formability and having excellent crushing performance can include 0.05-0.40 mass % of C, 1.0-3.0 mass % of Si, 0.6-3.0 mass % of Mn, 0.02-1.5 mass % of Cr, 0.010-0.20 mass % of P and 0.01-0.3 mass % of Al, with the remainder consisting essentially of Fe. The steel sheet includes a ferrite major phase and a minor phase consisting of martensite, acicular ferrite and retained austenite. The cold rolled steel sheet can be used in automobiles.Type: GrantFiled: February 12, 1999Date of Patent: April 3, 2001Assignee: Kawasaki Steel CorporationInventors: Syusaku Takagi, Kazuya Miura, Osamu Furukimi, Kei Sakata, Takashi Obara
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Patent number: 6103394Abstract: A thin steel sheet having excellent rectangular drawability is produced by completing roughing rolling of steel containing C: 0.02 wt % or less, Si: 0.5 wt % or less, Mn: 1.0 wt % or less, P: 0.15 wt % or less, S: 0.02 wt % or less, Al: 0.01 to 0.10 wt %, N: 0.008 wt % or less, at least one of Ti: 0.001 to 0.20 wt % and Nb: 0.001 to 0.15 wt %, the balance comprising Fe, and inevitable impurities, in the temperature region of 950.degree. C. to the Ar.sub.3 transformation temperature: performing finish rolling at a reduction of over 70% under lubrication in the temperature region of the Ar.sub.3 transformation temperature to 500.degree. C.; pickling the sheet; annealing the resultant hot rolled sheet under conditions which satisfy the equations (1) and (2) below:(T+273) (20+log t).gtoreq.2.50.times.10.sup.4 (1)745.ltoreq.T.ltoreq.920 (2)wherein T: hot rolled sheet annealing temperature (.degree. C.Type: GrantFiled: March 3, 1998Date of Patent: August 15, 2000Assignee: Kawasaki Steel CorporationInventors: Kaneharu Okuda, Yoshikazu Kawabata, Kei Sakata, Takaaki Hira, Atsushi Ogino, Takashi Obara
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Patent number: 5882803Abstract: The invention is a high-strength hot dip galvannealed steel sheet having excellent press formability and plating properties by utilizing Si as a strengthening component, specifying an interrelation between Si and Mn and further specifying an alloying ratio of hot dip galvannealed layer, which comprises C: 0.0005-0.0050%, Si: 0.1-2.5%, Mn: 0.1-2.5%, Ti: 0.003-010%, Nb: 0.003-0.10%, B: 0.005-0.0080%, P: 0.040-0.18%, S: not more than 0.008%, Al: 0.005-0.10%, and N: not more than 0.0060 wt %, provided that Si and Mn satisfy the following equation, and the remainder being Fe and incidental impurities, and has a hot dip galvannealed layer formed on a surface of the steel sheet and having a Fe content of 9-12%, wherein said equation is:1.5 (% Mn)-2.ltoreq.(% Si).ltoreq.2(% Mn) (1).Type: GrantFiled: September 28, 1995Date of Patent: March 16, 1999Assignee: Kawasaki Steel CorporationInventors: Kazuhiro Seto, Kei Sakata, Toshiyuki Kato, Shigeru Umino, Chiaki Kato
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Patent number: 5853503Abstract: After a starting material of steel comprising C: 0.001-0.20 wt %, Si: 0.01-0.50 wt %, Mn: 0.05-2.0 wt %, P: not more than 0.05 wt %, S: not more than 0.05 wt %, sol.Al: 0.01-0.10 wt %, N: not more than 0.020 wt % and the balance being Fe and inevitable impurities is heated above AC.sub.3 point, rough rolling is completed within a temperature range of (Ar.sub.3 point+100.degree. C.)-(Ar.sub.3 point+50.degree. C.), and super-high pressure descaling is carried out under conditions satisfying a jetting pressure of not less than 25 kgf/cm.sup.2 and a liquid quantity density of not less than 0.002 liter/cm.sup.2, and subsequently finish rolling at a rolling reduction of not less than 80% above Ar.sub.3 point of a rolling completion temperature is started in 5 seconds and coiling is carried out below 700.degree. C., whereby hot rolled steel sheets having a surface roughness Ra of not more than 0.8 .mu.m and an average scale thickness of not more than 4 .mu.Type: GrantFiled: April 28, 1997Date of Patent: December 29, 1998Assignee: Kawasaki Steel CorporationInventors: Kazuhiro Seto, Kei Sakata, Osamu Furukimi, Takashi Obara
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Patent number: 5846343Abstract: A cold rolled steel sheet including about 0.001 weight percent or less of carbon (C), about 0.1 weight percent or less of silicon (Si), about 0.3 weight percent or less of manganese (Mn), about 0.05 weight percent or less of phosphorus (P), about 0.003 weight percent or less of sulfur (S), about 0.1 weight percent or less of aluminum (Al), about 0.002 weight percent or less of nitrogen (N), about 0.005 to 0.02 weight percent of titanium (Ti), about 0.001 to 0.01 weight percent of niobium (Nb), and the balance iron and incidental impurities. The total weight percent of carbon, sulfur, and nitrogen is about 0.004 weight percent or less. The content of titanium, carbon, sulfur and nitrogen satisfies the equation: about 4.times.(C wt %).ltoreq.(Ti wt %)-48/14(N wt %)-48/32(S wt %).ltoreq.about 12.times.(C wt %). The method of the invention includes uniformly heating a steel slab having a composition as described above at a temperature T(K) satisfying the following equation:T(K).times.(C wt %+S wt %).ltoreq.Type: GrantFiled: March 14, 1996Date of Patent: December 8, 1998Assignee: Kawasaki Steel CorporationInventors: Eiko Yasuhara, Kei Sakata, Toshiyuki Kato
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Patent number: 5582658Abstract: A high strength steel sheet adapted for press forming and method producing the same. The steel sheet containing by weight C: 0.01-0.1%, Si: 0.1-1.2%, Mn: not more than 3.0%, Ti:a value of (Ti%-1.5S%-3.43N%)/C% being 4-12, B: 0.0005-0.005%, Al: not more than 0.1%, P: not more than 0.1%, S: not more than 0.02%, N: not more than 0.05%. The method for producing the steel sheet wherein a steel slab containing the above mentioned component composition is heated and hot rolled in a temperature range of 1100-1280.degree. C. to provide a hot rolled sheet. The hot rolled sheet may be is subjected to cold rolling and annealing to provide a cold rolled sheet.Type: GrantFiled: December 13, 1995Date of Patent: December 10, 1996Assignee: Kawasaki Steel CorporationInventors: Susumu Masui, Kei Sakata, Fusao Togashi, Masahiko Morita, Toshiyuki Kato
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Patent number: 5542994Abstract: A method of producing a high-formable, high-strength cold-rolled steel sheet from a steel slab comprising a steel with very low carbon content, one or both of Ti and Nb as a composition for forming a carbide or a nitride, and B in the range satisfying the following expression:0.001 A.ltoreq.B (wt %).ltoreq.0.003 Awherein A is a parameter determined approximately by the following expression with reference to the relation:A=P (wt %)+0.2 Mn (wt %)+0.8 Si (wt %)-0.2, subjecting the steel to a hot rolling so as to finish at a temperature between about Ar.sub.3 transformation temperature and about Ar.sub.3 transformation temperature +100 C.degree.. Thereafter, the steel is successively subjected to coiling, cold-rolling and, then, continuous annealing at temperatures between Ac.sub.1 transformation temperature +5 C.degree. and Ac.sub.1 transformation temperature +50 C.degree., and not lower than 860 C.degree..Type: GrantFiled: December 23, 1994Date of Patent: August 6, 1996Assignee: Kawasaki Steel CorporationInventors: Kazuhiro Seto, Kaneharu Okuda, Kei Sakata, Toshiyuki Kato, Takashi Ono
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Patent number: 5460665Abstract: A method of manufacturing a cold rolled steel sheet includes the steps of preparing, as a material, a steel whose composition consists of C: 0.004 wt % or less, Si: 0.10 wt % or less, Mn: 0.50 wt % or less, Ti: between 0.01 wt % and 0.10 wt %, Nb: between 0.003 wt % and 0.03 wt %, B: between 0.001 wt % and 0.004 wt %, Al: between 0.03 wt % and 0.10 wt %, P: 0.025 wt % or less, S: 0.01 wt % or less, N: 0.006 wt % or less; performing a hot rolling on the material steel under the conditions of a finishing temperature between 800.degree. C. and 900.degree. C.; coiling the material at a temperature lower than 650.degree. C.; performing a cold rolling; performing a continuous annealing at a temperature between 830.degree. C. and Ac.sub.3 transformation point; and performing a skin pass rolling.Type: GrantFiled: October 11, 1994Date of Patent: October 24, 1995Assignee: Kawasaki Steel CorporationInventors: Eiko Yasuhara, Kei Sakata, Susumu Satoh, Toshiyuki Kato
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High-strength cold-rolled steel sheet excelling in deep drawability and method of producing the same
Patent number: 5360493Abstract: In a method of producing a high-strength cold-rolled steel sheet excelling in deep drawability, a steel material is used which consists of: a basic composition including 0.01% or less of C, 0.1 to 2.0% of Si, 0.5 to 3.0% of Mn, 0.02 to 0.2% of P, 0.05% or less of S, 0.03 to 0.2% of Al, 0.01% or less of N, 0.001 to 0.2% of Nb, and 0.0001 to 0.008% of B in such a way that the respective contents of C, Nb, Al, N, Si, Mn and P satisfy the following formulae:5.ltoreq.Nb/C.ltoreq.30, 10.ltoreq.Al/N.ltoreq.80, and 16.ltoreq.(3.times.Si/28+200 .times.P/31)/(Mn/55).ltoreq.40; Fe remnant; and inevitable impurities, the method including the steps of:performing rolling on the steel material with a total reduction of 50% or more and 95% or less while effecting lubrication thereon in a temperature range of not higher than the Ar.sub.3 transformation temperature and not lower than 500.degree. C.Type: GrantFiled: June 7, 1993Date of Patent: November 1, 1994Assignee: Kawasaki Steel CorporationInventors: Saiji Matsuoka, Hidetaka Kawabe, Eiko Yasuhara, Kei Sakata, Toshiyuki Kato -
Patent number: 5356494Abstract: The invention relates to a high strength cold rolled steel sheet having excellent non-aging property at room temperature and excellent drawability, said steel sheet having a dual-phase structure composed of a high-temperature transformed ferrite phase and a low-temperature transformed ferrite phase having high dislocation density.The invention also relates a high strength cold rolled steel sheet having excellent non-aging property at room temperature and bake hardenability, as well as excellent drawability. This steel sheet is produced by preparing a hot-rolled steel sheet, cold rolling the hot-rolled steel sheet at a rolling reduction not smaller than 60%, annealing the cold rolled steel sheet at a temperature which is not lower than the .gamma. transformation start temperature but below the A.sub.c3 transformation temperature, and cooling the annealed steel sheet at a rate not smaller than 5.degree. C./sec but not greater than 100.degree. C./sec.Type: GrantFiled: April 24, 1992Date of Patent: October 18, 1994Assignee: Kawasaki Steel CorporationInventors: Susumu Okada, Kei Sakata, Susumu Satoh, Masahiko Morita, Toshiyuki Kato
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Patent number: 5290370Abstract: A high-tension steel sheet suitable for deep drawing and having superior surface treatment characteristics is made of a steel consisting essentially of, by weight: 0.001 to 0.05% of C; not more than 1.0% of Si; not more than 2.5% of Mn; 0.05 to 1.0% of Mo; one or both of 0.001 to 0.2% of Nb and not more than 0.3% of Ti, wherein Ti*%+(48/93)Nb%.gtoreq.(48/12)C% in which Ti*%=Ti%-(48/32) S%-(48/14)N%, wherein, when Ti*%<0, Ti*% is regarded as being 0; 0.0005 to 0.01% of B; 0.01 to 0.10% of Al; not more than 0.15% of P; not more than 0.010% of S; not more than 0.006% of N; Si, Mn and P meeting the condition of 0.2<(Si%+10P%)/Mn%<3.3; and the balance substantially Fe and incidental impurities. This steel sheet is produced by a process which includes: hot-rolling the steel slab to obtain a hot rolled steel strip at a final hot-rolling temperature not lower than the Ar.sub.3 transformation temperature; coiling the steel strip at a temperature not lower than 300.degree. C. but not higher than 615.degree. C.Type: GrantFiled: August 17, 1992Date of Patent: March 1, 1994Assignee: Kawasaki Steel CorporationInventors: Susumu Okada, Susumu Masui, Susumu Satoh, Kei Sakata, Masahiko Morita, Toshiyuki Kato
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Patent number: 5180449Abstract: A galvanized steel sheet is provided which has a tensile strength of not less than 80 kgf/mm.sup.2 and a yield ratio of not more than 60%, and which is applicable to members of an automobile body, particularly those requiring strength.By appropriately controlling the amounts of components, such as C, Mn, Nb, Ti and B, the structure of the steel sheet is formed into a dual-phase structure having a second phase strucutre. The steel sheet is recrystallization-annealed, galvanized while it is maintained at a temperature range near 500.degree. C., and then is cooled. By controlling the rate of cooling the steel sheet, the second phase structure generated is prevented from hardening more than necessary. A galvanized high-strength steel sheet is obtained which has a low yield ratio and excellent stretch-flanging properties.Type: GrantFiled: January 16, 1992Date of Patent: January 19, 1993Assignee: Kawasaki Steel Corp.Inventors: Susumu Masui, Kei Sakata, Fusao Togashi
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Patent number: 4931106Abstract: A hot rolled steel sheet having a specific composition and having a specific small grain size of ferrite constituting the steel sheet has high resistances against secondary-work embrittlement and brazing embrittlement and is adapted for ultra-deep drawing. The specific small grain size of the ferrite can be obtained by limiting the hot rolling condition of a slab having the specific composition.Type: GrantFiled: September 7, 1988Date of Patent: June 5, 1990Assignee: Kawasaki Steel CorporationInventors: Akio Tosaka, Kei Sakata, Koichi Hashiguchi, Tateo Higashino, Toshio Ichida
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Patent number: 4857117Abstract: A method of manufacturing a cold-rolled steel sheet having a good deep drawability is disclosed, wherein a hot rolled steel sheet having a composition of C.ltoreq.0.0035%, Si.ltoreq.1.0%, Mn.ltoreq.1.0%, Al:0.005-0.10%, P.ltoreq.0.15%, N.ltoreq.0.0035%, S.ltoreq.0.015%, Ti: (48/14N(%)+48/32S(%)) or {4.times.(C(%)+N(%))}.about.(3.48/12C(%)+48/14N(%)+48/32S(%)) and Nb: (0.2.93/12C(%)).about.(93/12C(%))% is cooled within 2 seconds after the completion of finisher rolling and then at an average cooling rate of not less than 10.degree. C./sec until it arrives at a coiling step, and then the cooled steel sheet is coiled at a temperature of not more than 710.degree. C., subjected to a cold rolling at a reduction of not less than 50%, which was subjected to a continuous annealing in a heatcycle inclusive of heating from 400.degree. C. to 600.degree. C. at a heating rate of not less than 5.degree. C./sec and soaking at a temperature range of 700.degree. C.-Ac.sub.3 point for 1 second or more.Type: GrantFiled: February 25, 1988Date of Patent: August 15, 1989Assignee: Kawasaki Steel CorporationInventors: Kei Sakata, Koichi Hashiguchi, Shinobu Okano