Patents by Inventor Kei Sakata

Kei Sakata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060218985
    Abstract: There are provided a high dimensional accuracy pipe and a manufacturing method thereof, the pipe being in response to wide requirements of sizes, being manufactured at inexpensive cost, and having a sufficient fatigue strength. The detailed structure thereof is as follows. A push-to-pass process is performed in which, while a plug 1 is being charged in a metal pipe 5, the metal pipe is pushed in a hole provided in a die 2 and is then allowed to pass therethrough. As a result, a high dimensional accuracy pipe can be obtained in which at least one of the deviation of the outer diameter, the deviation of the inner diameter, and the deviation of the thickness in the circumferential direction is 3.0% or less as processed.
    Type: Application
    Filed: April 8, 2004
    Publication date: October 5, 2006
    Inventors: Kazuhito Kenmochi, Takuya Nagahama, Kei Sakata, Koji Sugano, Toshio Ohnishi, Akira Yorifuji, Takaaki Toyooka
  • Publication number: 20050019601
    Abstract: A steel sheet composition contains appropriate amounts of C, Si, Mn, P, S, Al and N and 0.5 to 3.0% Cu. A composite structure of the steel sheet has a ferrite phase or a ferrite phase and a tempered martensite phase as a primary phase, and a secondary phase containing retained austenite in a volume ratio of not less than 1%. In place of the Cu, at least one of Mo, Cr, and W may be contained in a total amount of not more than 2.0%. This composition is useful in production of a high-ductility hot-rolled steel sheet, a high-ductility cold-rolled steel sheet and a high-ductility hot-dip galvanized steel sheet having excellent press formability and excellent stain age hardenability as represented by a ?TS of not less than 80 MPa, in which the tensile strength increases remarkably through a heat treatment at a relatively low temperature after press forming.
    Type: Application
    Filed: July 30, 2004
    Publication date: January 27, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20050016644
    Abstract: A steel sheet composition contains appropriate amounts of C, Si, Mn, P, S, Al and N and 0.5 to 3.0% Cu. A composite structure of the steel sheet has a ferrite phase or a ferrite phase and a tempered martensite phase as a primary phase, and a secondary phase containing retained austenite in a volume ratio of not less than 1%. In place of the Cu, at least one of Mo, Cr, and W may be contained in a total amount of not more than 2.0%. This composition is useful in production of a high-ductility hot-rolled steel sheet, a high-ductility cold-rolled steel sheet and a high-ductility hot-dip galvanized steel sheet having excellent press formability and excellent stain age hardenability as represented by a ?TS of not less than 80 MPa, in which the tensile strength increases remarkably through a heat treatment at a relatively low temperature after press forming.
    Type: Application
    Filed: July 30, 2004
    Publication date: January 27, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20040238084
    Abstract: According to the invention, a high-strength hot rolled steel sheet having an excellent shape fixability as hot-rolled and an excellent fatigue durability after the forming, excellent weldability and phosphatability and a tensile strength of not less than 590 MPa level can be obtained by comprising C: not less than 0.02 mass % but not more than 0.2 mass %, Si: not less than 0.5 mass % but not more than 2.0 mass %, Mn: not less than 1.0 mass % but not more than 3.0 mass %, Al: not less than 0.01 mass % but not more than 0.1 mass %, N: not less than 0.002 mass % but not more than 0.006 mass %, P: not more than 0.03 mass %, S: not more than 0.01 mass % and solid-soluted (C+N): not less than 0.
    Type: Application
    Filed: July 8, 2004
    Publication date: December 2, 2004
    Inventors: Tetsuya Mega, Kei Sakata, Kazuhiro Seto
  • Publication number: 20040231393
    Abstract: This invention proposes a high-strength hot rolled steel sheet having excellent anti-die-galling property and anti-fatigue property, in which the steel sheet has a composition comprising C: not less than 0.02 mass % but not more than 0.2 mass %, Si: not less than 0.2 mass % but not more than 1.2 mass %, Mn: not less than 1.0 mass % but not more than 3.0 mass %, Mo: not less than 0.1 mass % but not more than 1.0 mass %, Al: not less than 0.01 mass % but not more than 0.1 mass %, P: not more than 0.03 mass % and S: not more than 0.01 mass % and the remainder being substantially Fe and inevitable impurities, and has a steel microstructure containing not less than 55 vol % of ferrite and not less than 10 vol % but not more than 40 vol % of martensite provided that a total of both is not less than 95 vol %, and a ratio ds/dc of an average crystal grain size ds of the ferrite in a surface layer portion of the steel sheet to an average crystal grain size dc of the ferrite in a center portion of the steel sheet is 0.
    Type: Application
    Filed: June 14, 2004
    Publication date: November 25, 2004
    Inventors: Tetsuya Mega, Kei Sakata
  • Patent number: 6818074
    Abstract: A steel sheet composition contains appropriate amounts of C, Si, Mn, P, S, Al and N and 0.5 to 3.0% Cu. A composite structure of the steel sheet has a ferrite phase or a ferrite phase and a tempered martensite phase as a primary phase, and a secondary phase containing retained austenite in a volume ratio of not less than 1%. In place of the Cu, at least one of Mo, Cr, and W may be contained in a total amount of not more than 2.0%. This composition is useful in production of a high-ductility hot-rolled steel sheet, a high-ductility cold-rolled steel sheet and a high-ductility hot-dip galvanized steel sheet having excellent press formability and excellent stain age hardenability as represented by a &Dgr;TS of not less than 80 MPa, in which the tensile strength increases remarkably through a heat treatment at a relatively low temperature after press forming.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: November 16, 2004
    Assignee: JFE Steel Corporation
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Patent number: 6814819
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: November 9, 2004
    Assignee: JFE Steel Corporation
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20040108024
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.
    Type: Application
    Filed: May 2, 2003
    Publication date: June 10, 2004
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20040031547
    Abstract: The present invention provides a high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a &Dgr;TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn,. 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: August 18, 2003
    Publication date: February 19, 2004
    Applicant: Kawasaki Steel Corporation
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Patent number: 6692584
    Abstract: The present invention provides a high tensile cold-rolled steel sheet having superior ductility, strain age-hardening characteristics, and crash resistance properties, and also provides a manufacturing method therefor. As a particular means, a thin cold-rolled steel sheet containing 0.05% to 0.30% of C, 0.4% to 2.0% of Si, 0.7% to 3.0% of Mn, 0.08% or less of P, 0.02% or less of Al, and 0.0050% to 0.0250% of N on a mass % basis is manufactured in which N/Al is 0.3 or more. This thin cold-rolled steel sheet is heated to a temperature between (an Ac1 transformation point) and (an Ac3 transformation point+50° C.), is cooled at a cooling rate of 5 to 150° C./second in the range of at least 600 to 500° C., and is held in the temperature range of 350 to 500° C. This steel sheet has superior ductility, strain age-hardening characteristics having a &Dgr;TS of 50 MPa or more, and crash resistance properties.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: February 17, 2004
    Assignee: JFE Steel Corporation
    Inventors: Kei Sakata, Akio Tosaka, Osamu Furukimi
  • Publication number: 20040007297
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.
    Type: Application
    Filed: May 2, 2003
    Publication date: January 15, 2004
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Patent number: 6676774
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.
    Type: Grant
    Filed: December 31, 2001
    Date of Patent: January 13, 2004
    Assignee: JFE Steel Corporation
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20030213535
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.
    Type: Application
    Filed: May 2, 2003
    Publication date: November 20, 2003
    Applicant: Kawasaki Steel Corporation, a corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20030201039
    Abstract: A cold-rolled steel sheet having an ultrafine grain structure including a ferrite phase is provided. The cold-rolled steel sheet contains C, Si, Mn, Ni, Ti, Nb, Al, P, S, N and Fe and incidental impurities. The ferrite phase has a content of 65 percent by volume or more and an average grain size of 3.5 &mgr;m or less.
    Type: Application
    Filed: March 18, 2003
    Publication date: October 30, 2003
    Applicant: Kawasaki Steel Corporation
    Inventors: Tetsuo Mochida, Kazuhiro Seto, Kei Sakata, Tomohisa Oonishi
  • Publication number: 20030201038
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.
    Type: Application
    Filed: May 2, 2003
    Publication date: October 30, 2003
    Applicant: Kawasaki Steel Corporation, a Corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Patent number: 6638371
    Abstract: A cold-rolled steel sheet having an ultrafine grain structure including a ferrite phase provided. The cold-rolled steel sheet contains C, Si, Mn, Ni, Ti, Nb, Al, P, S, N and Fe and incidental impurities. The ferrite phase has a content of 65 percent by volume or more and an average grain size of 3.5 &mgr;m or less.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: October 28, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Tetsuo Mochida, Kazuhiro Seto, Kei Sakata, Tomohisa Oonishi
  • Publication number: 20030129444
    Abstract: The invention proposes a high-strength dual-phase cold rolled steel sheet having an excellent deep drawability, wherein the steel sheet has a composition comprising C: 0.01-0.08 mass %, Si: not more than 2.0 mass %, Mn: not more than 3.0 mass %, P: not more than 0.10 mass %, S: not more than 0.02 mass %, A1: 0.005-0.20 mass %, N: not more than 0.02 mass % and V: 0.01-0.5 mass %, provided that V and C satisfy a relationship of 0.5×C/12≦V/51≦3×C/12, and the remainder being Fe and inevitable impurities, and has a microstructure consisting of a ferrite phase as a primary phase and a secondary phase including martensite phase at an area ratio of not less than 1% to a whole of the microstructure and a high-strength dual-phase galvanized steel sheet comprising a galvanized coating on the above steel sheet as well as a method of producing the same.
    Type: Application
    Filed: July 23, 2002
    Publication date: July 10, 2003
    Inventors: Saiji Matsuoka, Kazuhiro Hanazawa, Tetsuo Shimizu, Kei Sakata
  • Publication number: 20030111144
    Abstract: The present invention provides a steel sheet having a chemical composition comprising 0.15% or less C, 2.0% or less Si, 3.0% or less Mn, P, S, Al and N in adjusted amounts, from 0.5 to 3.0% Cu, or one or more of Cr, Mo and W in a total amount of 2.0% or less, and having a composite structure comprising ferrite and martensite having an area ratio of 2% or more. The steel sheet is in the form of a high-strength hot-rolled steel sheet, a high-strength cold-rolled steel sheet, or a hot-dip galvanized steel sheet. There is thus available a steel sheet excellent in press-formability and in strain age hardening property as represented by a &Dgr;TS of 80 MPa or more.
    Type: Application
    Filed: December 31, 2001
    Publication date: June 19, 2003
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20030106622
    Abstract: A steel sheet composition contains appropriate amounts of C, Si, Mn, P, S, Al and N and 0.5 to 3.0% Cu. A composite structure of the steel sheet has a ferrite phase or a ferrite phase and a tempered martensite phase as a primary phase, and a secondary phase containing retained austenite in a volume ratio of not less than 1%. In place of the Cu, at least one of Mo, Cr, and W may be contained in a total amount of not more than 2.0%. This composition is useful in production of a high-ductility hot-rolled steel sheet, a high-ductility cold-rolled steel sheet and a high-ductility hot-dip galvanized steel sheet having excellent press formability and excellent stain age hardenability as represented by a &Dgr;TS of not less than 80 MPa, in which the tensile strength increases remarkably through a heat treatment at a relatively low temperature after press forming.
    Type: Application
    Filed: June 6, 2002
    Publication date: June 12, 2003
    Applicant: KAWASAKI STEEL CORPORATION
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Patent number: 6537394
    Abstract: A hot-dip galvanized high-strength steel sheet having superior workability and galvanizability containing: 0.01% to 0.20% by weight of C; 1.0% by weight or less of Si; more than 1.5% to 3.0% by weight of Mn; 0.10% by weight or less of P; 0.05% by weight or less of S; 0.10% by weight or less of Al; 0.010% by weight or less of N; 0.010% to 1.0% by weight in total of at least one element selected from the group consisting of Ti, Nb, and V; and the balance being Fe and incidental impurities; in which the steel sheet has the metal structure in which the areal rate of the ferrite phase is 50% or more, the ferrite phase has an average grain diameter of 10 &mgr;m or less, and the thickness of a band-like structure composed of the second phase satisfies the relationship Tb/T≦0.005, where Tb is the average thickness in the sheet thickness direction of the band-like structure and T is the thickness of the steel sheet, and a method for producing the same.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: March 25, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazunori Osawa, Kei Sakata, Osamu Furukimi, Yoshitsugu Suzuki, Akio Shinohara