Patents by Inventor Ken Hamada

Ken Hamada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230357950
    Abstract: Please replace the Abstract contained in the application with the following replacement Provided is a process of measuring a space between a melt surface and a seed crystal provided above a melt, a process of lowering the seed crystal based on the space and bringing the seed crystal into contact with the melt, and a process of growing a single crystal by pulling the seed crystal while maintaining contact with the melt. Images of the seed crystal and the melt surface are captured by a camera installed diagonally above the melt surface, a real-image edge approximation circle is generated by approximating a circle from an edge pattern at a lower end of a straight-trunk portion of a real image of the seed crystal, and a mirror-image edge approximation circle is generated by approximating the circle from an edge pattern at the straight-trunk portion of a mirror image of the seed crystal reflected on the melt surface.
    Type: Application
    Filed: September 22, 2021
    Publication date: November 9, 2023
    Applicant: SUMCO Corporation
    Inventors: Yasunobu SHIMIZU, Susumu TAMAOKI, Ippei SHIMOZAKI, Keiichi TAKANASHI, Ken HAMADA
  • Publication number: 20230305691
    Abstract: Provided is a cloud system which allows aggregation of data in a cloud service. At least one processor sets a plurality of setting values relating to the aggregation based on a predetermined setting operation performed on an aggregation screen relating to the aggregation. The at least one processor displays, on the aggregation screen, aggregated results corresponding to the plurality of setting values and an order relating to the plurality of setting values. The at least one processor changes the order based on a predetermined change operation performed on the aggregation screen. When the order is changed, the at least one processor updates the aggregation screen so that the aggregated results corresponding to the changed order are displayed.
    Type: Application
    Filed: September 30, 2022
    Publication date: September 28, 2023
    Inventors: Yuta SAITO, Hirotaka IKOMA, Ryosuke OSHIDA, Manabu TOYAMA, Ken HAMADA
  • Publication number: 20230220583
    Abstract: A single crystal manufacturing apparatus 10 according to the present invention is provided with a single crystal puller pulling up a single crystal 15 from a melt 13, a camera 18 photographing a fusion ring generated at the boundary between the melt 13 and the single crystal 15 and an computer 24 processing a photographed image taken by the camera 18. The computer 24 projects and converts the fusion ring appearing in the photographed image taken by the camera 18 on a reference plane corresponding to the liquid level position of the melt based on an installation angle and a focal length of the camera and calculates a diameter of the single crystal 15 from a shape of the fusion ring on the reference plane.
    Type: Application
    Filed: January 6, 2021
    Publication date: July 13, 2023
    Applicant: SUMCO Corporation
    Inventors: Kenichi Nishioka, Keiichi Takanashi, Ken Hamada, Ippei Shimozaki
  • Patent number: 10472733
    Abstract: A silicon single crystal manufacturing method in which the distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: November 12, 2019
    Assignee: SUMCO CORPORATION
    Inventors: Keiichi Takanashi, Ken Hamada
  • Patent number: 10066313
    Abstract: After melting raw materials, a distance between a raw material melt surface and a heat-shielding member disposed so as to face to the melt surface is adjusted based on temporal changes in chamber inside conditions, such as the heater temperature at the time of completion of the seed crystal equilibration operation carried out after completion of the raw material melting procedure and/or lag time required for completion of the seed crystal equilibration operation following completion of the raw material melting procedure. As a result, single crystals can be produced efficiently and in high yield, and further, by controlling the crystal interior temperature gradient by modifying the distance between the melt surface and the heat-shielding member, it becomes possible to control the ratio V/G (V:pulling speed, G:crystal interior temperature gradient) to thereby produce single crystals free of crystal defects such as COPs and/or dislocation clusters.
    Type: Grant
    Filed: July 10, 2009
    Date of Patent: September 4, 2018
    Assignee: SUMCO CORPORATION
    Inventors: Ken Hamada, Hiroaki Taguchi, Kazuyuki Egashira
  • Patent number: 9959611
    Abstract: Disclosed herein is a method for manufacturing a single crystal, the method includes: photographing an image of a boundary portion between the single crystal and a melt by a camera during a single crystal pull-up process according to a Czochralski method; comparing at least one pixel included in a left side region with respect to an extension line of a pull-up shaft of the single crystal and at least one pixel included in a right side region with respect to the extension line; and determining an abnormality in a luminance distribution of the image from a result of the comparing.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: May 1, 2018
    Assignee: SUMCO CORPORATION
    Inventor: Ken Hamada
  • Patent number: 9816199
    Abstract: A manufacturing method of single crystal is provided with a melting process for dissolving raw material in a crucible and a pulling-up process of a single crystal from a melt by the Czochralski method. The pulling-up process includes detecting an edge line of a fusion ring, determining an approximated curve of the edge line by approximating the edge line of the fusion ring by an even function, eliminating constituent pixels of the fusion ring from the image of the fusion ring as noise, the constituent pixels being positioned on the side of the melt relative to the approximated curve and the constituent pixels of the fusion ring and a deviation between the constituent pixels and the approximated curve being a predetermined number of pixels, and calculating the center position of the single crystal from the edge line of the fusion ring from which the noise has been eliminated.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: November 14, 2017
    Assignee: SUMCO CORPORATION
    Inventors: Keiichi Takanashi, Ken Hamada
  • Patent number: 9720866
    Abstract: According to one embodiment, a first module is responsible for protocol control in compliance with a first interface standard. A second module is provided separately from the first module and is responsible for protocol control in compliance with a second interface standard. A third module is responsible for a physical layer shared between the first interface standard and the second interface standard.
    Type: Grant
    Filed: March 13, 2015
    Date of Patent: August 1, 2017
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Ken Hamada, Toshio Fujisawa, Nobuhiro Kondo
  • Patent number: 9708731
    Abstract: A method of producing a silicon single crystal is provided. The method may include taking a real image of a heat shield including a circular opening and a mirror image of the heat shield reflected on a surface of the silicon melt, measuring a spacing between the real image and the mirror image, calculating a position of the surface of the silicon melt, taking an image of a bright zone that appears in a vicinity of an interface between the silicon melt and the silicon single crystal, calculating a position of the surface of the silicon melt based on a center position of the silicon single crystal determined from the image of the bright zone, and controlling the position of the surface of the silicon melt during a pulling of the silicon single crystal while referring to data of the calculated positions of the surface of the silicon melt.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: July 18, 2017
    Assignee: SUMCO CORPORATION
    Inventors: Keiichi Takanashi, Ken Hamada
  • Publication number: 20170096747
    Abstract: A silicon single crystal manufacturing method in which the distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.
    Type: Application
    Filed: December 15, 2016
    Publication date: April 6, 2017
    Applicant: SUMCO CORPORATION
    Inventors: Keiichi TAKANASHI, Ken HAMADA
  • Publication number: 20170076437
    Abstract: Disclosed herein is a method for manufacturing a single crystal, the method includes: photographing an image of a boundary portion between the single crystal and a melt by a camera during a single crystal pull-up process according to a Czochralski method; comparing at least one pixel included in a left side region with respect to an extension line of a pull-up shaft of the single crystal and at least one pixel included in a right side region with respect to the extension line; and determining an abnormality in a luminance distribution of the image from a result of the comparing.
    Type: Application
    Filed: August 25, 2016
    Publication date: March 16, 2017
    Applicant: SUMCO CORPORATION
    Inventor: Ken HAMADA
  • Patent number: 9567692
    Abstract: The distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.
    Type: Grant
    Filed: April 3, 2013
    Date of Patent: February 14, 2017
    Assignee: SUMCO CORPORATION
    Inventors: Keiichi Takanashi, Ken Hamada
  • Publication number: 20160186359
    Abstract: A manufacturing method of single crystal is provided with a melting process for dissolving raw material in a crucible and a pulling-up process of a single crystal from a melt by the Czochralski method. The pulling-up process includes detecting an edge line of a fusion ring, determining an approximated curve of the edge line by approximating the edge line of the fusion ring by an even function, eliminating constituent pixels of the fusion ring from the image of the fusion ring as noise, the constituent pixels being positioned on the side of the melt relative to the approximated curve and the constituent pixels of the fusion ring and a deviation between the constituent pixels and the approximated curve being a predetermined number of pixels, and calculating the center position of the single crystal from the edge line of the fusion ring from which the noise has been eliminated.
    Type: Application
    Filed: December 10, 2015
    Publication date: June 30, 2016
    Applicant: SUMCO CORPORATION
    Inventors: Keiichi TAKANASHI, Ken HAMADA
  • Publication number: 20160145764
    Abstract: A method of producing a silicon single crystal is provided. The method may include taking a real image of a heat shield including a circular opening and a mirror image of the heat shield reflected on a surface of the silicon melt, measuring a spacing between the real image and the mirror image, calculating a position of the surface of the silicon melt, taking an image of a bright zone that appears in a vicinity of an interface between the silicon melt and the silicon single crystal, calculating a position of the surface of the silicon melt based on a center position of the silicon single crystal determined from the image of the bright zone, and controlling the position of the surface of the silicon melt during a pulling of the silicon single crystal while referring to data of the calculated positions of the surface of the silicon melt.
    Type: Application
    Filed: January 29, 2016
    Publication date: May 26, 2016
    Applicant: SUMCO CORPORATION
    Inventors: Keiichi TAKANASHI, Ken HAMADA
  • Publication number: 20160077994
    Abstract: According to one embodiment, a first module is responsible for protocol control in compliance with a first interface standard. A second module is provided separately from the first module and is responsible for protocol control in compliance with a second interface standard. A third module is responsible for a physical layer shared between the first interface standard and the second interface standard.
    Type: Application
    Filed: March 13, 2015
    Publication date: March 17, 2016
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Ken Hamada, Toshio Fujisawa, Nobuhiro Kondo
  • Patent number: 9284660
    Abstract: An apparatus of producing a silicon single crystal including: an imaging device; a heat shield that has a circular opening; a first operation unit that operates the imaging device and takes a real image of the heat shield and a mirror image of the heat shield reflected on a surface of the silicon melt, measures a spacing between the real image and the mirror image, and calculates a position of a melt-surface; a second operating unit that operates the imaging device and takes an image of a bright-zone in the vicinity of the solid-liquid interface, and calculates a position of the melt-surface based on the image of the bright zone; and a controlling unit that refers a data of the position of the silicon melt obtained by the first operation unit and the second operation unit, and controls the position of the silicon melt.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: March 15, 2016
    Assignee: SUMCO CORPORATION
    Inventors: Keiichi Takanashi, Ken Hamada
  • Patent number: 9145620
    Abstract: A single crystal pulling apparatus comprises: a chamber; a crucible disposed within the chamber for containing a melt; a water-cooling means disposed within the chamber in such a manner as surrounding a single crystal pulled up from the melt in the crucible; water piping for feeding cooling water to and discharging the same from the water-cooling means; and supporting arms connected to the chamber for supporting the water-cooling means, wherein the supporting arms are disposed between the single crystal and the water piping. According to this configuration, the supporting arms can prevent the water piping from being damaged in the event of fall and collapse of the single crystal due to failure of the seed neck portion or in the event of rupture of the single crystal due to thermal stress, for instance.
    Type: Grant
    Filed: April 7, 2009
    Date of Patent: September 29, 2015
    Assignee: SUMCO CORPORATION
    Inventors: Shuichi Inami, Ken Hamada, Hiroaki Taguchi, Takuya Yotsui, Takashi Atami
  • Patent number: 8968468
    Abstract: When pulling and growing a single crystal from a raw material melt by the Czochralski method, a boundary between the single crystal and the raw material melt is imaged by an optical sensor, and also the weight of the single crystal is measured by a weight sensor, a diameter value of the single crystal is calculated on the basis of first measured values of the diameter of the single crystal derived from image data captured by the optical sensor and second measured values of the diameter of the single crystal derived from weight data captured by the weight sensor, and a pulling rate of the single crystal and the temperature of the raw material melt are adjusted on the basis of the calculated diameter value to thereby control the diameter of the single crystal, and thus it is possible to accurately measure the diameter of a growing single crystal.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: March 3, 2015
    Assignee: Sumco Corporation
    Inventor: Ken Hamada
  • Publication number: 20130263773
    Abstract: The distance between the heat shield and the melt level of the melt can be regulated in a high precision. The real image includes at least the circular opening of the heat shield provided in such a way that the heat shield covers a part of the melt level of the silicon melt. The mirror image is a reflected image of the heat shield on the surface of the silicon melt. Based on the distance between the obtained real image and the mirror image, the melt level position of the silicon melt is computed, and the distance between the heat shield and the melt level position is regulated.
    Type: Application
    Filed: April 3, 2013
    Publication date: October 10, 2013
    Applicant: SUMCO CORPORATION
    Inventors: Keiichi TAKANASHI, Ken HAMADA
  • Publication number: 20120145068
    Abstract: An apparatus of producing a silicon single crystal including: an imaging device; a heat shield that has a circular opening; a first operation unit that operates the imaging device and takes a real image of the heat shield and a mirror image of the heat shield reflected on a surface of the silicon melt, measures a spacing between the real image and the mirror image, and calculates a position of a melt-surface; a second operating unit that operates the imaging device and takes an image of a bright-zone in the vicinity of the solid-liquid interface, and calculates a position of the melt-surface based on the image of the bright zone; and a controlling unit that refers a data of the position of the silicon melt obtained by the first operation unit and the second operation unit, and controls the position of the silicon melt.
    Type: Application
    Filed: December 8, 2011
    Publication date: June 14, 2012
    Applicant: SUMCO CORPORATION
    Inventors: Keiichi TAKANASHI, Ken HAMADA