Patents by Inventor Kenji Yamazoe

Kenji Yamazoe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7586626
    Abstract: A method for measuring a synchronization error between a first stage and a second stage in a scanning exposure apparatus including the first stage which supports a reticle, the second stage which supports a substrate, and a projection optical system which projects a pattern of the reticle onto the substrate, the method comprises the steps of measuring, using a measurement unit, a light intensity distribution formed by a measurement pattern while synchronously scanning a measurement mask which has the measurement pattern and is arranged on the first stage, and the measurement unit arranged on the second stage, and calculating the synchronization error between the first stage and the second stage based on a time change in the light intensity distribution measured in the measuring step.
    Type: Grant
    Filed: January 9, 2008
    Date of Patent: September 8, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventor: Kenji Yamazoe
  • Patent number: 7573563
    Abstract: An exposure apparatus includes an illumination optical system for illuminating the reticle using the ultraviolet light from the light source, and a polarization measuring unit measuring the polarization state of the ultraviolet light, the polarization measuring unit including an optical unit for providing at least three different phase differences to the ultraviolet light that has passed at least part of the illumination optical system, a polarization element for providing a different transmittance in accordance with a polarization state of the ultraviolet light that has passed the optical unit, and an image pickup device for detecting a light intensity of the ultraviolet light that has passed the polarization element, the polarization measuring unit measuring the polarization state of the ultraviolet light that has passed the at least part of the illumination optical system based on a detection result of the image pickup device.
    Type: Grant
    Filed: March 1, 2006
    Date of Patent: August 11, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenji Yamazoe, Seiji Takeuchi, Akiyoshi Suzuki
  • Publication number: 20090168075
    Abstract: A measurement method for measuring a shape of a target using an interference pattern includes the steps of converting a first interference pattern into a first shape of the target (S103 to S105), obtaining a second interference pattern at a position where the target moves in an optical axis direction of the reference surface (S107, S108), unwrapping the second interference pattern after aligning a phase of the first interference pattern with a phase of the second interference pattern (S109), converting the unwrapped second interference pattern into a second shape of the target (S110), determining whether or not the first shape of the target coincides with the second shape (S111), and calculating the shape of the target by adding the integral multiple of a wavelength of the light source to the unwrapped second interference pattern if the first shape does not coincide with the second shape (S112).
    Type: Application
    Filed: December 23, 2008
    Publication date: July 2, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kenji Yamazoe, Yuki Oshima
  • Publication number: 20090091736
    Abstract: The present invention provides a calculation method of calculating, by a computer, a light intensity distribution formed on an image plane of a projection optical system, comprising a step of dividing an effective light source formed on a pupil plane of the projection optical system into a plurality of point sources, a step of shifting a pupil function describing a pupil of the projection optical system for each of the plurality of point sources in accordance with positions thereof, thereby generating a plurality of shifted pupil functions, a step of defining a matrix including the plurality of pupil functions, a step of performing singular value decomposition of the matrix, thereby calculating an eigenvalue and an eigenfunction, and a step of calculating the light intensity distribution, based on a distribution of the light diffracted by the pattern of the mask, and the eigenvalue and the eigenfunction.
    Type: Application
    Filed: September 30, 2008
    Publication date: April 9, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Kenji Yamazoe
  • Patent number: 7508493
    Abstract: An exposure apparatus includes an illumination optical system configured to illuminate a reticle, a projection optical system configured to project a pattern of the reticle onto a substrate, a polarization adjuster configured to independently adjust each polarization state of plural areas in an effective light source distribution used to illuminate the reticle, a polarization measurement unit configured to measure a polarization state of light that has passed the polarization adjuster, and a controller configured to independently control each polarization state of the plural areas via the polarization adjuster based on a measurement result of the polarization measurement unit.
    Type: Grant
    Filed: February 15, 2007
    Date of Patent: March 24, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Seiji Takeuchi, Kenji Yamazoe, Yumiko Ohsaki, Minoru Yoshii
  • Publication number: 20090027650
    Abstract: A method for generating original plate data includes calculating a two-dimensional transmission cross coefficient based on a function indicating an intensity distribution of light formed on a pupil plane of a projection optical system with illumination light and a pupil function for the projection optical system, calculating an approximate aerial image obtained by approximating an aerial image on an image plane of the projection optical system by at least one component of a plurality of components of the aerial image based on the two-dimensional transmission cross coefficient and a first pattern on an object plane of the projection optical system, generating a further pattern having the first pattern on the object plane and auxiliary patterns based on the approximate aerial image, and generating original plate data including a pattern generated by repeating the calculating and generating processing by using the further pattern as the first pattern on the object plane.
    Type: Application
    Filed: July 15, 2008
    Publication date: January 29, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Kenji Yamazoe
  • Patent number: 7414240
    Abstract: A particle remover includes an irradiation unit for irradiating plural lights onto a target from different directions, and for scanning the lights on the target, and a collector for collecting particles carried as a result of scanning of the lights.
    Type: Grant
    Filed: October 20, 2005
    Date of Patent: August 19, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Akinori Ohkubo, Kenji Yamazoe, Hiroshi Osawa
  • Publication number: 20080170240
    Abstract: A method for measuring a synchronization error between a first stage and a second stage in a scanning exposure apparatus including the first stage which supports a reticle, the second stage which supports a substrate, and a projection optical system which projects a pattern of the reticle onto the substrate, the method comprises the steps of measuring, using a measurement unit, a light intensity distribution formed by a measurement pattern while synchronously scanning a measurement mask which has the measurement pattern and is arranged on the first stage, and the measurement unit arranged on the second stage, and calculating the synchronization error between the first stage and the second stage based on a time change in the light intensity distribution measured in the measuring step.
    Type: Application
    Filed: January 9, 2008
    Publication date: July 17, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Kenji Yamazoe
  • Patent number: 7399558
    Abstract: A mask manufacturing method suitable for an exposure method wherein a mask on which a desired pattern and a supplementary pattern with formations smaller than those of the desired pattern are arrayed is illuminated, and the light which passed through the mask onto a member to be exposed is projected via a projection optical system, said method comprising a selecting step for selecting one of the following three supplementary patterns, a first supplementary pattern wherein said supplementary pattern is disposed at a position where a line extending in the vertical direction as to the pitch direction from a certain desired pattern hole of said desired pattern, and a line connecting the supplementary pattern hole closest to said certain desired pattern hole in the vertical direction with said certain desired pattern hole, intersect at an angle of 0°, a second supplementary pattern wherein said angle is 0° or more but less than 45°, and a third supplementary pattern wherein said supplementary pattern supplementary
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: July 15, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenji Yamazoe, Kenji Saitoh
  • Patent number: 7379151
    Abstract: An exposure apparatus for exposing a pattern of a mask onto a plate to be exposed, the exposure apparatus includes a cleaning apparatus for cleaning the mask. The cleaning apparatus includes an irradiating part for irradiating a laser beam to the mask, and a polarization controller for controlling a polarization characteristic of the laser beam according to a longitudinal direction of the pattern.
    Type: Grant
    Filed: July 13, 2006
    Date of Patent: May 27, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Hiroshi Osawa, Akinori Ohkubo, Kenji Yamazoe
  • Patent number: 7359033
    Abstract: An exposure method for exposing an image of a mask pattern onto a plate via a projection optical system. The method includes a step of illuminating one of a binary mask and an attenuated phase shifting mask, which has a contact hole pattern and an auxiliary pattern, by utilizing light from a light source and an illumination optical system so that the contact hole pattern can be resolved, but a resolution of the auxiliary pattern is restrained. The illuminating step uses an off-axis illumination that is polarized in a tangential direction when a value that is calculated by normalizing half the length of an interval between centers of the auxiliary pattern and the contact hole pattern that are adjacent to each other by ?/NA is 0.25×?{square root over (2)} or smaller, where ? is a wavelength of the light, and NA is a numerical aperture of the projection optical system at an image side.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: April 15, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventor: Kenji Yamazoe
  • Publication number: 20080068393
    Abstract: A computer-readable recording medium recording a mask data generation program, the mask data generation program causes the computer to execute: Fourier-Transforming a function indicating an effective light source to generate a coherent map expressing a coherence distribution on the object plane of the projection optical system, on which the mask is arranged; specifying a reference vector from the origin of the coherent map to a region where the coherence is less than a reference value; selecting one element from a pattern including a plurality of elements, and removing, from the pattern, an element existing at a position matching the terminal point of the reference vector arranged such that the center of the selected element serves as the starting point, to generate data of a first pattern different from the pattern; and generating data of a second pattern including the element removed in generating the data of the first pattern.
    Type: Application
    Filed: September 14, 2007
    Publication date: March 20, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Kenji Yamazoe
  • Publication number: 20080070131
    Abstract: This invention discloses a computer-readable recording medium recording a mask data generation program which causes a computer to generate data of a mask illuminated by an illumination light and used to form a latent image on a photoresist via a projection optical system. The program causes the computer to execute: a map generation step of Fourier-transforming a function indicating an effective light source to generate a coherent map expressing a coherence distribution on an object plane of the projection optical system, on which the mask is arranged; an arrangement step of arranging a main pattern at an origin of the coherent map and arranging an auxiliary pattern in a region where a coherence with respect to the origin is not less than a set value; and a data generation step of generating a mask data including the main pattern and the auxiliary pattern which are arranged in the arrangement step.
    Type: Application
    Filed: September 14, 2007
    Publication date: March 20, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Kenji Yamazoe
  • Publication number: 20080062427
    Abstract: An exposure apparatus includes an interferometer which forms interference fringes including aberration information on projection optics using polarized light beams emitted from an illumination system, and a processor which calculates the optical characteristics of the projection optics on the basis of interference patterns sequentially formed by the interferometer using at least three different polarized light beams sequentially generated by a polarization controller. The optical characteristics include unpolarization aberration which does not depend on the polarization state of light entering the projection optics, and polarization aberration which depends on the polarization state of the light entering the projection optics.
    Type: Application
    Filed: September 6, 2007
    Publication date: March 13, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Yumiko Ohsaki, Yasuhiro Sawada, Kenji Yamazoe, Seiji Takeuchi
  • Publication number: 20080052334
    Abstract: A two-dimensional transmission cross coefficient is obtained based on a function representing a light intensity distribution formed by an illumination apparatus on a pupil plane of the projection optical system and a pupil function of the projection optical system. Based on the two-dimensional transmission cross coefficient and data of a pattern on an object plane of the projection optical system, an approximate aerial image is calculated by using at least one of plural components of an aerial image on an image plane of the projection optical system. Data of a pattern of an original is produced based on the approximate aerial image.
    Type: Application
    Filed: July 10, 2007
    Publication date: February 28, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Kenji Yamazoe
  • Patent number: 7317511
    Abstract: A light modulator for modulating a phase distribution of incident light includes an element that provides the incident light with three or more types of phase differences, wherein the element includes three or more displaceable light reflective bands, and wherein the light modulator has plural pixels each including the element.
    Type: Grant
    Filed: September 23, 2005
    Date of Patent: January 8, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventor: Kenji Yamazoe
  • Publication number: 20070188730
    Abstract: An exposure apparatus includes an illumination optical system configured to illuminate a reticle, a projection optical system configured to project a pattern of the reticle onto a substrate, a polarization adjuster configured to independently adjust each polarization state of plural areas in an effective light source distribution used to illuminate the reticle, a polarization measurement unit configured to measure a polarization state of light that has passed the polarization adjuster, and a controller configured to independently control each polarization state of the plural areas via the polarization adjuster based on a measurement result of the polarization measurement unit.
    Type: Application
    Filed: February 15, 2007
    Publication date: August 16, 2007
    Inventors: Seiji Takeuchi, Kenji Yamazoe, Yumiko Ohsaki, Minoru Yoshii
  • Patent number: 7217503
    Abstract: An exposure method comprising the steps of forming onto a mask that arranges a pattern of a contact hole and a plurality of patterns each being smaller than the contact hole pattern, and illuminating the mask using plural kinds of light so as to resolve the desired pattern without the smaller patterns on a target via a projection optical system.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: May 15, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenji Saitoh, Akiyoshi Suzuki, Kenji Yamazoe
  • Patent number: 7214453
    Abstract: A mask arranges a predetermined pattern and an auxiliary pattern smaller than the predetermined pattern so that where a virtual lattice is assumed which has a lattice point located at a center of the predetermined pattern, a center of the auxiliary pattern is offset from the lattice point of the virtual lattice.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: May 8, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenji Yamazoe, Kenji Saitoh, Akiyoshi Suzuki
  • Publication number: 20070013892
    Abstract: An exposure apparatus for exposing a pattern of an mask onto a plate to be exposed, said exposure apparatus includes a cleaning apparatus for cleaning the mask, wherein said cleaning apparatus includes an irradiating part for irradiating a laser beam to the mask, and a polarization controller for controlling a polarization characteristic of the laser beam according to a longitudinal direction of the pattern.
    Type: Application
    Filed: July 13, 2006
    Publication date: January 18, 2007
    Inventors: Hiroshi Osawa, Akinori Ohkubo, Kenji Yamazoe