Abstract: A control system includes a device having a position between minimum and maximum positions. First and second sensor modules sense the position of the device and generate first and second position values. A control module receives the position values and computes first and second normalized position values that represent a fraction of a range between minimum and maximum values of the first position value and between minimum and maximum values of the second position value. The control module suspends a control procedure that is based on at least one of the first normalized position value and/or the second normalized position value while a difference between the first and second normalized position values is greater than or equal to a first predetermined value and while at least one of the first normalized position value and/or the second normalized position value is less than or equal to a second predetermined value.

Abstract: A sensor failure detection system as described herein can be deployed in an automotive active front steering control system. The sensor failure detection system identifies a failed sensor and its associated failure mode based upon an analysis of sensor state patterns, where a sensor state pattern represents the output for a plurality of sensors taken at one sensor position. A sensor failure is indicated in response to the detection of a first repeating state pattern over two adjacent sensor positions, and a second repeating state pattern over two other adjacent sensor positions.

Abstract: A throttle control method includes generating a throttle request based on a drag torque request and setting a throttle command equal to the throttle request when the throttle request is less than a throttle idle maximum. A throttle maximum increase is determined when the throttle request is greater than the throttle idle maximum and the throttle command is determined based on the throttle maximum increase. The throttle is controlled based on the throttle command.

Abstract: A throttle limit control for an internal combustion engine throttle control is disclosed. Rate limiting is applied to prevent excessive rates of change in throttle actuation. Throttle pedal authority is continually maintained and throttle headroom is not compromised thereby. Application to various systems including conventional and adaptive cruise systems and power take-off systems is envisioned.

Abstract: A throttle control system is presented. A throttle has a throttle actuator coupled to a throttle plate. A control module is coupled to the throttle actuator. The control module sends a first signal within a gear change time period to the throttle actuator to position the throttle plate for an increased throttle opening. The control module terminates the first signal after the gear change time period. The control module sends a second signal to the throttle actuator to position the throttle plate. The control module positions the throttle plate by the throttle actuator to attain a lower throttle opening limit. A downshift from a higher gear to a lower gear occurs.

Abstract: Apparatus are provided for robust power take off (PTO) and/or cruise enable. The apparatus includes a control module for PTO enable having a first input connected to one of a first reference voltage and a second reference voltage, and a second input connected to one of the first reference voltage and the second reference voltage. An inverse reference voltage operator is connected to both of the inputs and configured such that the second input is connected to the second reference voltage when the first input is connected to the first reference voltage and the second input is connected to the first reference voltage when the first input is connected to the second reference voltage. Based on the received voltage at the first and second inputs, the control module enables/disables PTO and/or cruise.

Abstract: Methods, systems and data structures select prioritized robust data values from a plurality of available data values formed by a plurality of data bits, each capable of exhibiting a bit value. Available data values are arranged into a gray code format, and alternate values of gray code format are selected to form a value map. An optional complementary value map may also be formed from the remaining data values. The value map is then prioritized according to bit adjacencies, wherein bit adjacencies are defined by contiguous bits within one of the data values that exhibit a common bit value. Priority may be given to data values having shortest and/or fewest bit adjacencies.

Abstract: A method and apparatus are provided for generating a vehicle control signal that controls a function of a vehicle device associated with a sensed event. The apparatus comprises a first sensor that is configured to provide a first sensor output signal having a first magnitude that approximately corresponds to a sensed event with a first accuracy and second sensor that is configured to provide a second sensor output signal having a second magnitude that approximately corresponds to the sensed event with a second accuracy that is less than the first level of accuracy. The apparatus also comprises a processor that is configured to receive the first sensor output signal, receive the second sensor output signal, calculate a magnitude for the vehicle control signal based on an average of a weighted value of the first magnitude and the second magnitude, generate the vehicle control signal with the magnitude, and provide the vehicle control signal to the vehicle device.

Abstract: Systems, methods and devices are described for placing a controlled device into a desired operating state in response to the position of a multi-position actuator. Two or more switch contacts provide input signals representative of the position of the actuator. Control logic then determines the desired state for the controlled device based upon the input signals received. The desired operating state is determined from any number of operating states defined by the input values. In various embodiments, ternary switching may be used in combination with binary switching to efficiently implement multi-state rotary or linear switches capable of identifying six, twelve, eighteen or any other number of switchable states.

Abstract: A control system includes a device having a position between minimum and maximum positions. A first position sensor senses the position of the device and generates a first position value. A second position sensor senses the position of the device and generates a second position value. A sensor module communicates with the first and second position sensors and generates a single signal waveform based on the first and second position values. A frequency of the waveform is varied based on the first position value. A duty cycle of the waveform is varied based on the second position value. A conductor has a first end that communicates with the sensor module and a second end that communicates with a control module. The sensor module transmits the waveform to the control module on the conductor. The control module decodes the waveform to determine the first and second position values.

Abstract: Apparatus and methods are provided for controlling a voltage output of an alternator having a regulated voltage control (RVC). The apparatus includes a processor configured to transmit one of at least two control signals and a switch coupled to the processor and configured to select one of the control signals. One of the control signals is an RVC enable signal, and another control signal is a voltage boost signal. The method includes determining whether RVC requires override, selecting an output voltage mode of the alternator, activating a boosted voltage mode of the alternator by disabling RVC when RVC requires override, and activating an RVC mode by enabling RVC when the RVC does not require override or upon an occurrence of a lapse of a pre-determined amount of time.

Abstract: A vehicular powertrain includes a throttle controlled engine and a power take-off system for driving external loads. A power take-off control executed in a first processor seeks to have engine control authority in accordance with operator invoked switch states including an enable switch and set switches. Power take-off switch data is provided to a second processor to determine the power take-off system status and provide an integrity diagnosis of the power take-off system.

Abstract: Apparatus are provided for PTO related engine control having improved failure modes and communication with PCM or ECM independent of input architecture. The apparatus includes a control module for a vehicle powertrain having an input circuit receiving signals corresponding to a four-bit code, and a processor connected to the input circuit and outputting a control signal corresponding to one of a plurality of four-bit coded engine control states. The engine control states are coded such that potential errors in communication between the control module and powertrain, and their resulting effects on powertrain operation, are minimized. For example, a single bit change during communication does not result in a transition from one engine control state to another engine control state.

Abstract: Apparatus are provided for an electronic throttle control (ETC) system having a throttle body assembly. The apparatus includes a throttle actuator, an input circuit receiving sensor signals and having first, second, and third reference voltages, a first throttle position sensor (TPS) connected to the second reference voltage, a second TPS connected to the second reference voltage, a manifold absolute pressure (MAP) sensor connected to the first reference voltage, a manifold airflow (MAF) sensor connected to the third reference voltage, and a processor connected to the input circuit and transmitting a control signal to the throttle actuator based on the sensors, reference voltages, and returns. The ETC system has improved remedial actions responsive to failures of the various sensors, reference voltages, and returns.

Abstract: An engine fault diagnostic system includes a diagnostic module that generates a manifold absolute pressure (MAP) error signal and that generates a mass air flow (MAF) error signal. A security module generates an air flow fault when the MAP error signal exceeds a MAP threshold and the MAF error signal exceeds a MAF threshold.

Abstract: Systems, methods and devices are described that provide a three-state control signal across a single electrical conductor. A three-position switch provides an output signal that selects between the first reference voltage, a second reference voltage and an intermediate voltage. The output from the switch is transmitted to a voltage divider circuit that produces a predetermined result when the switch output corresponds to the intermediate state. The output of the voltage divider is then provided to an analog-to-digital converter to decode the state of the switch. The three-state control signal may be used, for example, to place a vehicle component such as a windshield temperature controller or rear-window defogger into a desired one of three operating states. Similarly, the three-state concepts may be widely applied in many automotive, industrial, consumer electronics and other settings.

Abstract: An engine control system includes an ignition switch that selectively initiates an ignition signal and an operating mode of an engine. A powertrain relay selectively generates a PR load signal based on the ignition signal and the operating mode. A control module enables an ignition signal diagnostic system when the operating mode is a RUN mode, the ignition signal is generated and the PR load signal is generated.

Abstract: A control system includes a device having a position between minimum and maximum positions. First and second position sensors sense the position of the device and generate first and second position values. A sensor module generates a first signal waveform based on the first position value and a second signal waveform based on the second position value. The sensor module varies a frequency of the first signal waveform based on the first position value and a frequency of the second signal waveform based on the second position value. A control module communicates with the sensor module and determines the first and second position values based on the frequencies of the first and second signal waveforms, respectively. The sensor module increases the frequency of the first signal waveform and decreases the frequency of the second signal waveform as the device moves from the minimum position to the maximum position.

Abstract: A throttle control system for a vehicle includes a driver input that generates a control signal and a control module that generates a throttle control signal based on the control signal. The control module determines whether the throttle control signal is within one of a first and a second region, determines a compensation factor from a first look-up table when the throttle control signal is within the first region and determines the compensation factor from a second look-up table when the throttle control signal is within the second region. The control module calculates a compensated throttle control signal based on the compensation factor.

Abstract: An engine control system for monitoring torque increase during cylinder deactivation for a displacement on demand (DOD) engine includes a throttle and a controller. The controller adjusts a preload of the throttle prior to a cylinder deactivation event and determines whether a DOD fault is present during the cylinder deactivation event. The controller one of operates the engine without the preload in the deactivated mode and switches the engine back to the activated mode if the fault is present for a predetermined time. The controller cancels the preload if the DOD fault is present and resets the preload if the predetermined period has not expired. The DOD fault includes one of an engine speed fault, a transmission gear fault and a fueled cylinder fault.