Patents by Inventor Kohei Fukushima
Kohei Fukushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9624579Abstract: An apparatus for forming a thin film on a substrate in a reaction container by alternately supplying a raw material gas and a reaction gas into the reaction container under a vacuum atmosphere is provided. The apparatus includes: a raw material gas supply unit installed in an end portion of a supply path of the raw material gas; a pressure adjusting valve installed in an vacuum exhaust path; a pressure regulating valve and an opening and closing valve which are respectively installed in a bypass path detouring the pressure adjusting valve; a tank installed in the middle of the supply path of the raw material gas; a flow rate adjusting valve installed in a downstream side of the tank; and a control unit configured to control the opening and closing valve to be opened when the raw material gas stored in the tank is supplied into the reaction container.Type: GrantFiled: March 20, 2015Date of Patent: April 18, 2017Assignee: TOKYO ELECTRON LIMITEDInventor: Kohei Fukushima
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Patent number: 9487859Abstract: An operating method of a vertical heat treatment apparatus which performs a film forming process by keeping the interior of a vertical reaction tube surrounded by a heating mechanism at a vacuum atmosphere and by supplying film forming gases to substrates accommodated within the reaction tube, includes: performing a film forming process with respect to the substrates by carrying a substrate holder holding a plurality of substrates in a shelf form into the reaction tube; carrying out the substrate holder from the reaction tube; and carrying a cooling jig into the reaction tube to cool an inner wall of the reaction tube so as to peel a thin film adhering to the inner wall of the reaction tube by a thermal stress and so as to collect the thin film in the cooling jig by thermophoresis.Type: GrantFiled: March 23, 2015Date of Patent: November 8, 2016Assignee: TOKYO ELECTRON LIMITEDInventors: Yutaka Motoyama, Kohei Fukushima, Keisuke Suzuki, Hiromi Takahashi
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Publication number: 20160024654Abstract: A film forming apparatus includes a first and second source gas suppliers configured to limitedly supply a source gas only to a first and second substrate areas, respectively, a reaction gas supplier configured to supply a reaction gas to the first substrate area and the second substrate area, a purge gas supplier configured to supply a purge gas for preventing the source gas supplied to one of the first and second substrate areas from being supplied to the other substrate area, a division-purpose substrate held between the first and second substrate areas in a substrate holding part, and a control part configured to output a control signal such that a first cycle including supplying the source gas and the reaction gas to the first substrate area and a second cycle including supplying the source gas and the reaction gas to the second substrate area are each performed plural times.Type: ApplicationFiled: July 27, 2015Publication date: January 28, 2016Inventors: Kohei FUKUSHIMA, Yutaka MOTOYAMA, Pao-Hwa CHOU
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Publication number: 20150376789Abstract: A vertical heat treatment apparatus includes: a gas supply part that supplies a film forming gas into a reaction chamber; and gas distribution adjusting members arranged above and below a region in which target substrates are disposed. The gas distribution adjusting members include a first plate-shaped member with convex and concave portions and a second plate-shaped member with convex and concave portions, the first plate-shaped member and the second plate-shaped member being arranged above and below each other, and the first plate-shaped member and the second plate-shaped member being arranged above a bottom plate of a substrate holding and supporting part and below a ceiling plate of a substrate holding and supporting part. The first plate-shaped member has a first surface area and the second plate-shaped member has a second surface area different from the first surface area.Type: ApplicationFiled: September 4, 2015Publication date: December 31, 2015Inventors: Yutaka MOTOYAMA, Kohei FUKUSHIMA, Masanobu MATSUNAGA, Keiji TABUKI, Yamato TONEGAWA
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Publication number: 20150275368Abstract: A film forming apparatus includes: first and second source gas nozzles installed so as to extend in an arrangement direction of the substrates, each of the source gas nozzles including a plurality of gas ejection holes formed to eject the source gas toward central regions of the substrates at height positions corresponding to gaps between the substrates; a reaction gas supply unit configured to supply the reaction gas into the reaction vessel; first and second source gas supply lines respectively connected to the first and second source gas nozzles; first and second tanks respectively installed on the first and source gas supply lines, and configured to accumulate the source gas in a pressurized state; valves respectively installed at upstream and downstream sides of the first tank and at upstream and downstream sides of the second tank; and an exhaust port configured to evacuate the interior of the reaction vessel.Type: ApplicationFiled: March 24, 2015Publication date: October 1, 2015Inventors: Yutaka MOTOYAMA, Kohei FUKUSHIMA, Masanobu MATSUNAGA, Yamato TONEGAWA, Keisuke SUZUKI
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Publication number: 20150275366Abstract: An apparatus for forming a thin film on a substrate in a reaction container by alternately supplying a raw material gas and a reaction gas into the reaction container under a vacuum atmosphere is provided. The apparatus includes: a raw material gas supply unit installed in an end portion of a supply path of the raw material gas; a pressure adjusting valve installed in an vacuum exhaust path; a pressure regulating valve and an opening and closing valve which are respectively installed in a bypass path detouring the pressure adjusting valve; a tank installed in the middle of the supply path of the raw material gas; a flow rate adjusting valve installed in a downstream side of the tank; and a control unit configured to control the opening and closing valve to be opened when the raw material gas stored in the tank is supplied into the reaction container.Type: ApplicationFiled: March 20, 2015Publication date: October 1, 2015Inventor: Kohei FUKUSHIMA
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Publication number: 20150275359Abstract: The present disclosure provides a substrate processing apparatus for supplying a process gas to substrates to perform a process thereon. The apparatus comprises: an electrode installed to extend in a length direction of the substrate holding unit to activate the process gas by supplying power to the process gas; a structure installed in the reaction chamber to extend in the length direction of the substrate holding unit in a height region where the substrates are arranged; and an exhaust opening configured to vacuum exhaust an interior of the reaction chamber. The structure is disposed in a region spaced apart from a portion of the electrode closest to the structure by equal to or more than 40 degrees in the left or right direction about a central portion of the reaction chamber when the reaction chamber is viewed from top.Type: ApplicationFiled: March 30, 2015Publication date: October 1, 2015Inventors: Kohei FUKUSHIMA, Tetsushi OZAKI
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Publication number: 20150267293Abstract: An operating method of a vertical heat treatment apparatus which performs a film forming process by keeping the interior of a vertical reaction tube surrounded by a heating mechanism at a vacuum atmosphere and by supplying film forming gases to substrates accommodated within the reaction tube, includes: performing a film forming process with respect to the substrates by carrying a substrate holder holding a plurality of substrates in a shelf form into the reaction tube; carrying out the substrate holder from the reaction tube; and carrying a cooling jig into the reaction tube to cool an inner wall of the reaction tube so as to peel a thin film adhering to the inner wall of the reaction tube by a thermal stress and so as to collect the thin film in the cooling jig by thermophoresis.Type: ApplicationFiled: March 23, 2015Publication date: September 24, 2015Inventors: Yutaka MOTOYAMA, Kohei FUKUSHIMA, Keisuke SUZUKI, Hiromi TAKAHASHI
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Publication number: 20150259799Abstract: A vertical heat treatment apparatus for performing a film forming treatment on a plurality of target substrates having a surface with convex and concave portions includes: a gas supply unit that supplies a film forming gas into a reaction chamber; and gas distribution adjusting members made of quartz and installed to be positioned respectively above and below a region in which the plurality of target substrates held and supported by a substrate holding and supporting unit are disposed, wherein if S is a surface area per unit region of the gas distribution adjusting members and S0 is a surface area per unit region obtained by dividing a surface area of the target substrate by a surface area calculated based on an external dimension of the target substrate, a value obtained by dividing S by S0 (S/S0) is set to be 0.8 or more.Type: ApplicationFiled: March 9, 2015Publication date: September 17, 2015Inventors: Yutaka MOTOYAMA, Kohei FUKUSHIMA, Masanobu MATSUNAGA, Pao-Hwa CHOU
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Publication number: 20150007772Abstract: A substrate processing apparatus includes: a processing vessel configured to be vacuumed; a holding unit configured to hold a plurality of substrates and to be inserted into or separated from the processing vessel; a gas supply unit configured to supply gas into the processing vessel; a plasma generation box partitioned and formed by a plasma partition wall; an inductively coupled electrode located at an outer sidewall of the plasma generation box along its length direction; a high frequency power supply connected to the inductively coupled electrode through a feed line; and a ground electrode located outside the plasma generation box and between the processing vessel and the inductively coupled electrode and arranged in the vicinity of the outer sidewall of the plasma generation box or at least partially in contact with the outer sidewall.Type: ApplicationFiled: June 23, 2014Publication date: January 8, 2015Inventors: Kohei FUKUSHIMA, Hiroyuki MATSUURA, Yutaka MOTOYAMA, Koichi SHIMADA, Takeshi ANDO
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Publication number: 20140295082Abstract: A driving method of a vertical heat treatment apparatus having a vertical reaction container with a heating part installed includes: performing a process of loading wafers by a substrate holder support to the reaction container; performing a film forming process of storing a first gas at a storage unit and pressurizing the first gas, and alternatively performing a step of supplying the first gas to the vacuum atmosphere reaction container and a step of supplying the second gas to the reaction container; subsequently performing a purge process of unloading the substrate holder support and supplying a purge gas into the reaction container to forcibly peel off a thin film attached to the reaction container; and while the purge process is performed, performing a process of repeating storing the purge gas at the storage unit, pressurizing the gas and discharging the gas into the reaction container.Type: ApplicationFiled: March 28, 2014Publication date: October 2, 2014Applicant: TOKYO ELECTRON LIMITEDInventors: Yutaka MOTOYAMA, Keisuke SUZUKI, Kohei FUKUSHIMA, Shingo HISHIYA
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Publication number: 20140076596Abstract: In an apparatus for detecting tip-over of a rammer equipped with a crankcase accommodating an output shaft rotatably connected to an engine, a movable unit accommodating a converter mechanism for converting rotation of the output shaft to vertical motion of a movable member, a tamping shoe connected to the movable unit, and a handle operable by an user, and adapted to thrust upward in the gravitational direction by the vertical motion of the movable member and go into a free fall to compact a ground surface, it is determined whether a detected engine speed becomes equal to or smaller than a threshold value set lower than an engine idling speed when the engine has been operated at a rammer working speed set greater than the engine idling speed, and if it does, it is discriminated that the rammer has tipped over.Type: ApplicationFiled: September 10, 2013Publication date: March 20, 2014Applicant: Honda Motor Co., Ltd.Inventors: Kohei Fukushima, Takamasa Takeshige, Yasunori Matsubara
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Patent number: 8608902Abstract: A vertical plasma processing apparatus for performing a plasma process on a plurality of target objects together at a time includes an activation mechanism configured to turn a process gas into plasma. The activation mechanism includes a vertically elongated plasma generation box attached to a process container at a position corresponding to a process field and confining a plasma generation area airtightly communicating with the process field, an ICP electrode disposed outside the plasma generation box and extending in a longitudinal direction of the plasma generation box, and an RF power supply connected to the ICP electrode. The ICP electrode includes a separated portion separated from a wall surface of the plasma generation box by a predetermined distance.Type: GrantFiled: January 12, 2010Date of Patent: December 17, 2013Assignee: Tokyo Electron LimitedInventors: Kohei Fukushima, Toshiki Takahashi, Hiroyuki Matsuura, Yutaka Motoyama, Kazuya Yamamoto
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Patent number: 8336490Abstract: A vertical plasma processing apparatus for performing a plasma process on a plurality of target objects together at a time includes an activation mechanism configured to turn a process gas into plasma. The activation mechanism includes a vertically elongated plasma generation box attached to a process container at a position corresponding to a process field to form a plasma generation area airtightly communicating with the process field, an ICP electrode provided to the plasma generation box, and an RF power supply connected to the electrode.Type: GrantFiled: December 28, 2011Date of Patent: December 25, 2012Assignee: Tokyo Electron LimitedInventors: Hiroyuki Matsuura, Toshiki Takahashi, Kohei Fukushima
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Publication number: 20120103525Abstract: A vertical plasma processing apparatus for performing a plasma process on a plurality of target objects together at a time includes an activation mechanism configured to turn a process gas into plasma. The activation mechanism includes a vertically elongated plasma generation box attached to a process container at a position corresponding to a process field to form a plasma generation area airtightly communicating with the process field, an ICP electrode provided to the plasma generation box, and an RF power supply connected to the electrode.Type: ApplicationFiled: December 28, 2011Publication date: May 3, 2012Applicant: TOKYO ELECTON LIMITEDInventors: Hiroyuki MATSUURA, Toshiki Takahashi, Kohei Fukushima
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Patent number: 7825039Abstract: A vertical plasma processing apparatus for a semiconductor process includes a process container having a process field configured to accommodate a plurality of target substrates at intervals in a vertical direction, and a marginal space out of the process field. In processing the target substrates, a control section simultaneously performs supply of a process gas to the process field from a process gas supply circuit and supply of a blocking gas to the marginal space from a blocking gas supply circuit to inhibit the process gas from flowing into the marginal space.Type: GrantFiled: March 25, 2009Date of Patent: November 2, 2010Assignee: Tokyo Electron LimitedInventors: Toshiki Takahashi, Kohei Fukushima, Koichi Orito, Jun Sato
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Publication number: 20100186898Abstract: A vertical plasma processing apparatus for performing a plasma process on a plurality of target objects together at a time includes an activation mechanism configured to turn a process gas into plasma. The activation mechanism includes a vertically elongated plasma generation box attached to a process container at a position corresponding to a process field and confining a plasma generation area airtightly communicating with the process field, an ICP electrode disposed outside the plasma generation box and extending in a longitudinal direction of the plasma generation box, and an RF power supply connected to the ICP electrode. The ICP electrode includes a separated portion separated from a wall surface of the plasma generation box by a predetermined distance.Type: ApplicationFiled: January 12, 2010Publication date: July 29, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Kohei FUKUSHIMA, Toshiki Takahashi, Hiroyuki Matsuura, Yutaka Motoyama, Kazuya Yamamoto
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Patent number: 7758920Abstract: A silicon-containing insulating film is formed on a target substrate by CVD, in a process field to be selectively supplied with a purge gas, a first process gas containing a silane family gas, and a second process gas containing a gas selected from the group consisting of nitriding, oxynitriding, and oxidizing gases. This method alternately includes first to fourth steps. The first, second, third, and fourth steps perform supply of the first process gas, purge gas, second process gas, and purge gas, respectively, while stopping supply of the other two gases. The process field is continuously vacuum-exhausted over the first to fourth steps through an exhaust passage provided with an opening degree adjustment valve. An opening degree of the valve in the first step is set to be 5 to 95% of that used in the second and fourth steps.Type: GrantFiled: August 1, 2006Date of Patent: July 20, 2010Assignee: Tokyo Electron LimitedInventors: Kazuhide Hasebe, Mitsuhiro Okada, Pao-Hwa Chou, Jun Ogawa, Chaeho Kim, Kohei Fukushima, Toshiki Takahashi, Jun Sato
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Publication number: 20090181548Abstract: A vertical plasma processing apparatus for a semiconductor process includes a process container having a process field configured to accommodate a plurality of target substrates at intervals in a vertical direction, and a marginal space out of the process field. In processing the target substrates, a control section simultaneously performs supply of a process gas to the process field from a process gas supply circuit and supply of a blocking gas to the marginal space from a blocking gas supply circuit to inhibit the process gas from flowing into the marginal space.Type: ApplicationFiled: March 25, 2009Publication date: July 16, 2009Inventors: Toshiki Takahashi, Kohei Fukushima, Koichi Orito, Jun Sato
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Patent number: D784937Type: GrantFiled: April 24, 2015Date of Patent: April 25, 2017Assignee: Tokyo Electron LimitedInventors: Yutaka Motoyama, Kohei Fukushima