Patents by Inventor Koji Maekawa

Koji Maekawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240155824
    Abstract: A method of manufacturing a semiconductor device includes: forming a lower electrode made of a Ti-containing film on a substrate; forming a niobium oxide film on the lower electrode; forming an oxide-based high-dielectric-constant film on the niobium oxide film; forming an upper electrode on the oxide-based high-dielectric-constant film; and performing annealing, wherein, through the forming of the oxide-based high-dielectric-constant film, the forming of the upper electrode, and the performing of the annealing, the niobium oxide film is modified into a low-oxidation-number niobium oxide film that is primarily made of a niobium oxide with an oxidation number lower than Nb2O5.
    Type: Application
    Filed: November 2, 2023
    Publication date: May 9, 2024
    Inventors: Masahiro IKEJIRI, Masaki TERABAYASHI, Koji MAEKAWA, Koji AKIYAMA
  • Publication number: 20240003002
    Abstract: There is provided a tungsten film-forming method, including: forming a silicon film on a substrate in a reduced pressure atmosphere by disposing the substrate having a protective film formed on a surface of the substrate in a processing container; forming an initial tungsten film by supplying a tungsten chloride gas to the substrate having the silicon film formed thereon; and forming a main tungsten film by supplying a tungsten-containing gas to the substrate having the initial tungsten film formed thereon.
    Type: Application
    Filed: September 19, 2023
    Publication date: January 4, 2024
    Inventors: Takashi SAMESHIMA, Koji MAEKAWA, Katsumasa YAMAGUCHI
  • Patent number: 11802334
    Abstract: There is provided a tungsten film-forming method, including: forming a silicon film on a substrate in a reduced pressure atmosphere by disposing the substrate having a protective film formed on a surface of the substrate in a processing container; forming an initial tungsten film by supplying a tungsten chloride gas to the substrate having the silicon film formed thereon; and forming a main tungsten film by supplying a tungsten-containing gas to the substrate having the initial tungsten film formed thereon.
    Type: Grant
    Filed: February 10, 2021
    Date of Patent: October 31, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takashi Sameshima, Koji Maekawa, Katsumasa Yamaguchi
  • Patent number: 11401609
    Abstract: A film forming method includes forming a cancel layer on a substrate, which is disposed within a processing container and on which a base film is formed, in a pressure-reduced atmosphere, the cancel layer cancelling orientation of the base film, forming an initial metal film by supplying a metal material gas and a boron-containing gas to the substrate on which the cancel layer is formed, and forming a main metal film on the substrate on which the initial metal film is formed.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: August 2, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koji Maekawa, Katsumasa Yamaguchi, Takashi Sameshima
  • Patent number: 11171004
    Abstract: There is provided a film forming method including: forming an Al-containing film on a base in a depressurized state; and subsequently, forming an initial tungsten film on the Al-containing film by alternately supplying a B2H6 gas and a WF6 gas in a repetitive manner in the depressurized state without exposing the Al-containing film to an atmosphere while performing a purge process between the supply of the B2H6 gas and the supply of the WF6 gas.
    Type: Grant
    Filed: September 19, 2019
    Date of Patent: November 9, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takashi Sameshima, Koji Maekawa, Katsumasa Yamaguchi
  • Publication number: 20210164095
    Abstract: There is provided a tungsten film-forming method, including: forming a silicon film on a substrate in a reduced pressure atmosphere by disposing the substrate having a protective film formed on a surface of the substrate in a processing container; forming an initial tungsten film by supplying a tungsten chloride gas to the substrate having the silicon film formed thereon; and forming a main tungsten film by supplying a tungsten-containing gas to the substrate having the initial tungsten film formed thereon.
    Type: Application
    Filed: February 10, 2021
    Publication date: June 3, 2021
    Inventors: Takashi SAMESHIMA, Koji MAEKAWA, Katsumasa YAMAGUCHI
  • Publication number: 20210115560
    Abstract: A film forming method includes a step of disposing a substrate on which an insulating film is formed in a processing container and forming a base film by repeatedly supplying a Ti-containing gas, an Al-containing gas, and a reaction gas into the processing container under a decompressed atmosphere; and a step of forming a metal layer made of a metal material on the substrate on which the base film is formed.
    Type: Application
    Filed: May 17, 2019
    Publication date: April 22, 2021
    Inventors: Katsumasa YAMAGUCHI, Koji MAEKAWA, Takashi SAMESHIMA, Shigeru NAKAJIMA
  • Patent number: 10954593
    Abstract: There is provided a tungsten film-forming method, including: forming a silicon film on a substrate in a reduced pressure atmosphere by disposing the substrate having a protective film formed on a surface of the substrate in a processing container; forming an initial tungsten film by supplying a tungsten chloride gas to the substrate having the silicon film formed thereon; and forming a main tungsten film by supplying a tungsten-containing gas to the substrate having the initial tungsten film formed thereon.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: March 23, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takashi Sameshima, Koji Maekawa, Katsumasa Yamaguchi
  • Patent number: 10886170
    Abstract: A method of forming a tungsten film having low resistance is provided. The method includes forming a discontinuous film containing a metal on a substrate; and forming the tungsten film on the substrate on which the discontinuous film is formed. In the forming of the discontinuous film, a first source gas and a nitriding gas are supplied onto the substrate alternately along with, for example, a carrier gas. In the forming of the tungsten film, a second source gas and a reducing gas are supplied onto the substrate alternately along with, for example, a carrier gas.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: January 5, 2021
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koji Maekawa, Takashi Sameshima, Shintaro Aoyama, Mikio Suzuki, Susumu Arima, Atsushi Matsumoto, Naoki Shibata
  • Patent number: 10784110
    Abstract: A tungsten film forming method in which a substrate having a TiN film formed thereon is disposed in a processing container and a tungsten film is formed above a surface of the substrate while heating the substrate in a reduced pressure atmosphere, includes forming a first film of an aluminum-containing material on the substrate and forming the tungsten film on the first film.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: September 22, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takashi Sameshima, Koji Maekawa, Katsumasa Yamaguchi
  • Patent number: 10612139
    Abstract: There is provided a tungsten film forming method which includes: forming a first tungsten film on a substrate; and forming a second tungsten film on the first tungsten film. The forming a first tungsten film includes alternately supplying a first raw material gas containing tungsten and a diborane gas together with a first carrier gas to the substrate. The forming a second tungsten film includes alternately supplying a second raw material gas containing tungsten and a hydrogen gas together with a second carrier gas to the substrate on which the first tungsten film is formed. The first carrier gas is a nitrogen gas. The second carrier gas includes at least one kind of nobel gas and has the noble gas at a flow rate of 70% or more with respect to a total flow rate of the second carrier gas.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: April 7, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koji Maekawa, Takashi Sameshima, Shintaro Aoyama, Mikio Suzuki, Susumu Arima, Atsushi Matsumoto, Naoki Shibata
  • Publication number: 20200095683
    Abstract: There is provided a film forming method including: forming an initial tungsten film on a base film formed on a substrate by alternately supplying a B2H6 gas and a WF6 gas while supplying a carrier gas into a processing container in a state in which the substrate is heated to a first temperature within the processing container maintained in a depressurized state; and forming a main tungsten film on the initial tungsten film by alternately supplying a tungsten-containing gas and a reducing gas for reducing the tungsten-containing gas into the processing container in a state in which the substrate is heated to a second temperature higher than the first temperature within the processing container maintained in the depressurized state.
    Type: Application
    Filed: September 13, 2019
    Publication date: March 26, 2020
    Inventors: Takashi SAMESHIMA, Koji MAEKAWA, Katsumasa YAMAGUCHI
  • Publication number: 20200098573
    Abstract: There is provided a film forming method including: forming an Al-containing film on a base in a depressurized state; and subsequently, forming an initial tungsten film on the Al-containing film by alternately supplying a B2H6 gas and a WF6 gas in a repetitive manner in the depressurized state without exposing the Al-containing film to an atmosphere while performing a purge process between the supply of the B2H6 gas and the supply of the WF6 gas.
    Type: Application
    Filed: September 19, 2019
    Publication date: March 26, 2020
    Inventors: Takashi SAMESHIMA, Koji MAEKAWA, Katsumasa YAMAGUCHI
  • Publication number: 20200071829
    Abstract: A film forming method includes forming a cancel layer on a substrate, which is disposed within a processing container and on which a base film is formed, in a pressure-reduced atmosphere, the cancel layer cancelling orientation of the base film, forming an initial metal film by supplying a metal material gas and a boron-containing gas to the substrate on which the cancel layer is formed, and forming a main metal film on the substrate on which the initial metal film is formed.
    Type: Application
    Filed: August 28, 2019
    Publication date: March 5, 2020
    Inventors: Koji MAEKAWA, Katsumasa YAMAGUCHI, Takashi SAMESHIMA
  • Patent number: 10559500
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Grant
    Filed: April 11, 2018
    Date of Patent: February 11, 2020
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Koji Maekawa, Tatsuyoshi Mihara
  • Patent number: 10400330
    Abstract: There is provided a tungsten film forming method for forming a tungsten film on a target substrate disposed inside a chamber kept under a depressurized atmosphere and having a base film formed on a surface thereof, using a tungsten chloride gas as a tungsten raw material gas and a reducing gas for reducing the tungsten chloride gas, which includes: performing an SiH4 gas treatment with respect to the target substrate having the base film formed thereon by supplying an SiH4 gas into the chamber; and subsequently, forming the tungsten film by sequentially supplying the tungsten chloride gas and the reducing gas into the chamber while purging an interior of the chamber in the course of sequentially supplying the tungsten chloride gas and the reducing gas.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: September 3, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Takanobu Hotta, Tomohisa Maruyama, Masayuki Nasu, Junya Miyahara, Koji Maekawa
  • Publication number: 20190256972
    Abstract: There is provided a tungsten film-forming method, including: forming a silicon film on a substrate in a reduced pressure atmosphere by disposing the substrate having a protective film formed on a surface of the substrate in a processing container; forming an initial tungsten film by supplying a tungsten chloride gas to the substrate having the silicon film formed thereon; and forming a main tungsten film by supplying a tungsten-containing gas to the substrate having the initial tungsten film formed thereon.
    Type: Application
    Filed: February 15, 2019
    Publication date: August 22, 2019
    Inventors: Takashi SAMESHIMA, Koji MAEKAWA, Katsumasa YAMAGUCHI
  • Publication number: 20190221434
    Abstract: A tungsten film forming method in which a substrate having a TiN film formed thereon is disposed in a processing container and a tungsten film is formed above a surface of the substrate while heating the substrate in a reduced pressure atmosphere, includes forming a first film of an aluminum-containing material on the substrate and forming the tungsten film on the first film.
    Type: Application
    Filed: January 17, 2019
    Publication date: July 18, 2019
    Inventors: Takashi SAMESHIMA, Koji MAEKAWA, Katsumasa YAMAGUCHI
  • Patent number: 10131986
    Abstract: There is provided a method for forming a metal film on a target substrate having a complex-shaped portion and a flat portion, the target substrate being loaded into a chamber which is maintained under a depressurized atmosphere, by sequentially supplying a metal chloride gas as a raw material gas and a reduction gas for reducing a metal chloride into the chamber while purging the chamber in the course of sequentially supplying the metal chloride gas and the reduction gas, the method including: forming a first metal film by supplying the metal chloride gas at a relatively low flow rate; and forming a second metal film by supply the metal chloride gas at a relatively high flow rate.
    Type: Grant
    Filed: May 23, 2016
    Date of Patent: November 20, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Takanobu Hotta, Koji Maekawa, Yasushi Aiba
  • Publication number: 20180312972
    Abstract: There is provided a tungsten film forming method which includes: forming a first tungsten film on a substrate; and forming a second tungsten film on the first tungsten film. The forming a first tungsten film includes alternately supplying a first raw material gas containing tungsten and a diborane gas together with a first carrier gas to the substrate. The forming a second tungsten film includes alternately supplying a second raw material gas containing tungsten and a hydrogen gas together with a second carrier gas to the substrate on which the first tungsten film is formed. The first carrier gas is a nitrogen gas. The second carrier gas includes at least one kind of inert gas and has a noble gas at a flow rate of 70% or more with respect to a total flow rate of the second carrier gas.
    Type: Application
    Filed: April 25, 2018
    Publication date: November 1, 2018
    Inventors: Koji MAEKAWA, Takashi SAMESHIMA, Shintaro AOYAMA, Mikio SUZUKI, Susumu ARIMA, Atsushi MATSUMOTO, Naoki SHIBATA