Patents by Inventor Koji Maekawa

Koji Maekawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180315649
    Abstract: A method of forming a tungsten film having low resistance is provided. The method includes forming a discontinuous film containing a metal on a substrate; and forming the tungsten film on the substrate on which the discontinuous film is formed. In the forming of the discontinuous film, a first source gas and a nitriding gas are supplied onto the substrate alternately along with, for example, a carrier gas. In the forming of the tungsten film, a second source gas and a reducing gas are supplied onto the substrate alternately along with, for example, a carrier gas.
    Type: Application
    Filed: April 24, 2018
    Publication date: November 1, 2018
    Inventors: Koji Maekawa, Takashi Sameshima, Shintaro Aoyama, Mikio Suzuki, Susumu Arima, Atsushi Matsumoto, Naoki Shibata
  • Publication number: 20180233414
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Application
    Filed: April 11, 2018
    Publication date: August 16, 2018
    Inventors: Koji MAEKAWA, Tatsuyoshi MIHARA
  • Patent number: 10026616
    Abstract: There is provided a method of reducing stress in a metal film that is highly stressed, the method including: processing the metal film by supplying a metal chloride gas containing a metal of the metal film and a reduction gas for reducing the metal chloride gas onto the metal film; and forming a process film on the metal film to reduce stress in the metal film.
    Type: Grant
    Filed: May 26, 2016
    Date of Patent: July 17, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Takanobu Hotta, Koji Maekawa, Yasushi Aiba
  • Patent number: 9984934
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: May 29, 2018
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Koji Maekawa, Tatsuyoshi Mihara
  • Publication number: 20170283942
    Abstract: There is provided a tungsten film forming method for forming a tungsten film on a target substrate disposed inside a chamber kept under a depressurized atmosphere and having a base film formed on a surface thereof, using a tungsten chloride gas as a tungsten raw material gas and a reducing gas for reducing the tungsten chloride gas, which includes: performing an SiH4 gas treatment with respect to the target substrate having the base film formed thereon by supplying an SiH4 gas into the chamber; and subsequently, forming the tungsten film by sequentially supplying the tungsten chloride gas and the reducing gas into the chamber while purging an interior of the chamber in the course of sequentially supplying the tungsten chloride gas and the reducing gas.
    Type: Application
    Filed: March 30, 2017
    Publication date: October 5, 2017
    Inventors: Kenji SUZUKI, Takanobu HOTTA, Tomohisa MARUYAMA, Masayuki NASU, Junya MIYAHARA, Koji MAEKAWA
  • Publication number: 20170207128
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Application
    Filed: March 30, 2017
    Publication date: July 20, 2017
    Inventors: Koji MAEKAWA, Tatsuyoshi MIHARA
  • Patent number: 9640440
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Grant
    Filed: April 4, 2016
    Date of Patent: May 2, 2017
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Koji Maekawa, Tatsuyoshi Mihara
  • Patent number: 9640404
    Abstract: In a method of forming a tungsten film, an initial tungsten film and a main tungsten film are formed on an underlying film of a substrate. The initial tungsten film is formed on the underlying film by sequentially supplying a tungsten chloride gas and a reduction gas into a chamber while supplying a purging gas between the supplies of the tungsten chloride gas and the reduction gas, or by simultaneously supplying the tungsten chloride gas and the reduction gas. The main tungsten film is formed on the initial tungsten film by sequentially supplying the tungsten chloride gas and the reduction gas into the chamber while purging an inside of the chamber between the supplies of the tungsten chloride gas and the reduction gas. A supply amount of the tungsten chloride gas in forming the initial film is smaller than that in forming the main tungsten film.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: May 2, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Koji Maekawa, Takanobu Hotta
  • Patent number: 9536782
    Abstract: A tungsten film forming method includes: supplying a tungsten chloride gas as a source material of tungsten and a reducing gas towards a substrate to be processed under a depressurized atmosphere to cause reaction between the tungsten chloride gas and the reducing gas while heating the substrate to be processed, such that a main tungsten film is directly formed on a surface of the substrate to be processed without forming an initial tungsten film for nucleus generation.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: January 3, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takanobu Hotta, Yasushi Aiba, Koji Maekawa
  • Publication number: 20160348234
    Abstract: There is provided a method for forming a metal film on a target substrate having a complex-shaped portion and a flat portion, the target substrate being loaded into a chamber which is maintained under a depressurized atmosphere, by sequentially supplying a metal chloride gas as a raw material gas and a reduction gas for reducing a metal chloride into the chamber while purging the chamber in the course of sequentially supplying the metal chloride gas and the reduction gas, the method including: forming a first metal film by supplying the metal chloride gas at a relatively low flow rate; and forming a second metal film by supply the metal chloride gas at a relatively high flow rate.
    Type: Application
    Filed: May 23, 2016
    Publication date: December 1, 2016
    Inventors: Kenji SUZUKI, Takanobu HOTTA, Koji MAEKAWA, Yasushi AIBA
  • Publication number: 20160351402
    Abstract: There is provided a method of reducing stress in a metal film that is highly stressed, the method including: processing the metal film by supplying a metal chloride gas containing a metal of the metal film and a reduction gas for reducing the metal chloride gas onto the metal film; and forming a process film on the metal film to reduce stress in the metal film.
    Type: Application
    Filed: May 26, 2016
    Publication date: December 1, 2016
    Inventors: Kenji SUZUKI, Takanobu HOTTA, Koji MAEKAWA, Yasushi AIBA
  • Publication number: 20160281231
    Abstract: A source supply apparatus configured to supply a source material sublimated from a solid source material together with a carrier gas to a source consumption zone, includes a source material supplier defining a sealed space and resolidifying and precipitating the source material in a thin film form of, a carrier gas supply passage through which the carrier gas is supplied to the source material supplier, a temperature adjustment part configured to adjust temperature of the source material supplier, a supply passage through which the source material and the carrier gas are supplied from the source material supplier to the source consumption zone, a flow rate measurement part measuring a flow rate of the source material supplied from the source material supplier to the source consumption zone, and a controller configured to control the temperature adjustment part based on a measured flow rate obtained from the flow rate measurement part.
    Type: Application
    Filed: March 24, 2016
    Publication date: September 29, 2016
    Inventors: Masayuki MOROI, Koji MAEKAWA
  • Publication number: 20160284553
    Abstract: In a method of forming a tungsten film, an initial tungsten film and a main tungsten film are formed on an underlying film of a substrate. The initial tungsten film is formed on the underlying film by sequentially supplying a tungsten chloride gas and a reduction gas into a chamber while supplying a purging gas between the supplys of the tungsten chloride gas and the reduction gas, or by simultaneously supplying the tungsten chloride gas and the reduction gas. The main tungsten film is formed on the initial tungsten film by sequentially supplying the tungsten chloride gas and the reduction gas into the chamber while purging an inside of the chamber between the supplys of the tungsten chloride gas and the reduction gas. A supply amount of the tungsten chloride gas in forming the initial film is smaller than that in forming the main tungsten film.
    Type: Application
    Filed: March 24, 2016
    Publication date: September 29, 2016
    Inventors: Kenji SUZUKI, Koji MAEKAWA, Takanobu HOTTA
  • Publication number: 20160218040
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Application
    Filed: April 4, 2016
    Publication date: July 28, 2016
    Inventors: Koji MAEKAWA, Tatsuyoshi MIHARA
  • Patent number: 9368598
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Grant
    Filed: December 4, 2014
    Date of Patent: June 14, 2016
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Koji Maekawa, Tatsuyoshi Mihara
  • Publication number: 20150279735
    Abstract: A tungsten film forming method includes: supplying a tungsten chloride gas as a source material of tungsten and a reducing gas towards a substrate to be processed under a depressurized atmosphere to cause reaction between the tungsten chloride gas and the reducing gas while heating the substrate to be processed, such that a main tungsten film is directly formed on a surface of the substrate to be processed without forming an initial tungsten film for nucleus generation.
    Type: Application
    Filed: March 23, 2015
    Publication date: October 1, 2015
    Inventors: Takanobu HOTTA, Yasushi AIBA, Koji MAEKAWA
  • Publication number: 20150194460
    Abstract: A manufacturing procedure of a semiconductor device is simplified. In a manufacturing method of a semiconductor device, in each of regions AR with pixels for detecting different colored lights, a liner film LF1 is formed over an interlayer insulating film IL formed to cover a photodiode PD. Then, an opening OP is formed to reach a midway point of the interlayer insulating film IL while penetrating the liner film LF1. The liner film LF1 is formed such that the thickness of the liner film LF1 is varied among the respective regions AR. A height position of a bottom surface of the opening OP in a region with the thin liner film LF1 is lower than a height position of a bottom surface of the opening OP in a region with the thick liner film LF1.
    Type: Application
    Filed: December 30, 2014
    Publication date: July 9, 2015
    Inventor: Koji MAEKAWA
  • Publication number: 20150087128
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Application
    Filed: December 4, 2014
    Publication date: March 26, 2015
    Inventors: Koji MAEKAWA, Tatsuyoshi MIHARA
  • Patent number: 8941748
    Abstract: An imaging system in which an image is shared by a first imaging apparatus and a second imaging apparatus which form a network group, the first imaging apparatus comprising a transmission unit adapted to transmit imaging request information to request imaging to the second imaging apparatus; and the second imaging apparatus comprising a reception unit adapted to receive the imaging request information, a switching unit adapted to switch an imaging mode to a request imaging mode when the imaging request information is received, an imaging unit adapted to capture an image in the request imaging mode, a generation unit adapted to generate, based on the imaging request information, imaging information assigned to the image captured by the imaging unit, and a storage unit adapted to store the image captured by the imaging unit and the imaging information generated by the generation unit in association with each other.
    Type: Grant
    Filed: August 8, 2011
    Date of Patent: January 27, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventor: Koji Maekawa
  • Patent number: 8906769
    Abstract: An insulating film and another insulating film are formed over a semiconductor substrate in that order to cover first, second, and third gate electrodes. The another insulating film is etched back to form sidewall spacers over side surfaces of the insulating film. Then, the sidewall spacers over the side surfaces of the insulating films corresponding to the sidewalls of the first and second gate electrodes are removed to leave the sidewall spacers over the side surfaces of the insulating film corresponding to the sidewalls of the third gate electrode. Then, the sidewall spacers and the insulating films are etched back, so that the sidewall spacers are formed of the insulating film over the sidewalls of the first, second, and third gate electrodes.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: December 9, 2014
    Assignee: Renesas Electronics Corporation
    Inventors: Koji Maekawa, Tatsuyoshi Mihara