Patents by Inventor Mario Lehmann

Mario Lehmann has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240277330
    Abstract: A device for fixating a suture anchor beyond a hard tissue opening with the aid of a material having thermoplastic properties and energy transmitted to the suture anchor for in situ liquefaction of at least part of the material having thermoplastic properties. The device includes a tool and a suture anchor. The tool has a proximal end suitable for being coupled to an energy source and a distal end suitable for arrangement of the suture anchor including the suture. The distal end includes a distal tool face and an axial channel with a distal mouth located in the distal tool face. The suture anchor has an anchor foot and a thermoplastic sleeve including the material having thermoplastic properties. The anchor foot holds a loop of a suture such that end sections of the suture reach through the thermoplastic sleeve and a portion of the distal tool face.
    Type: Application
    Filed: May 2, 2024
    Publication date: August 22, 2024
    Inventors: Jörg Mayer, Mario Lehmann, Stephanie Goebel-Mehl, Andreas Wenger
  • Patent number: 12030257
    Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.
    Type: Grant
    Filed: March 30, 2023
    Date of Patent: July 9, 2024
    Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.
    Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
  • Publication number: 20240151254
    Abstract: A method of anchoring a first object in a second object. The second object defines an opening. The first object has an insert portion that defines an insertion axis and has an outer shape that may form an undercut with respect to axial directions. The method includes inserting the insert portion in the opening, with a hardenable composition (prepolymer; mortar) between a wall of the opening and the insert portion, and causing mechanical vibration energy to impinge to cause the hardenable composition to undergo a chemical hardening process to yield a hardened composition, so that a first connection between the first object and the hardened composition and a second connection between the hardened composition and the second object results, whereby the first object is anchored in the second object. The first connection and/or the second connection may include an adhesive connection and/or a positive-fit connection.
    Type: Application
    Filed: March 4, 2022
    Publication date: May 9, 2024
    Inventors: Mario Lehmann, Jörg Mayer
  • Patent number: 11974737
    Abstract: A device for fixating a suture anchor beyond a hard tissue opening with the aid of a material having thermoplastic properties and energy transmitted to the suture anchor for in situ liquefaction of at least part of the material having thermoplastic properties. The device includes a tool and a suture anchor. The tool has a proximal end suitable for being coupled to an energy source and a distal end suitable for arrangement of the suture anchor including the suture. The distal end includes a distal tool face and an axial channel with a distal mouth located in the distal tool face. The suture anchor has an anchor foot and a thermoplastic sleeve including the material having thermoplastic properties. The anchor foot holds a loop of a suture such that end sections of the suture reach through the thermoplastic sleeve and a portion of the distal tool face.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: May 7, 2024
    Assignee: SPORTWELDING GMBH
    Inventors: Jörg Mayer, Mario Lehmann, Stephanie Goebel-Mehl, Andreas Wenger
  • Patent number: 11919248
    Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.
    Type: Grant
    Filed: December 8, 2022
    Date of Patent: March 5, 2024
    Assignees: IKEA Supply AG, WoodWelding SA
    Inventors: Muthumariappan Sankaran, Mario Lehmann, Laurent Torriani
  • Patent number: 11904551
    Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: February 20, 2024
    Assignee: WOODWELDING AG
    Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
  • Publication number: 20230320719
    Abstract: A suture anchor retaining a suture is fixated in hard tissue, in particular in bone tissue, using any per se known method and is then secured using a securing element including a material having thermoplastic properties, which is liquefied in situ and made to penetrate the hard tissue in which the suture anchor is fixated. The securing element is e.g. a thermoplastic plug or thermoplastic sleeve which is anchored above the suture anchor in a mouth area of the same hard tissue opening. Alternatively the securing element is a thermoplastic pin which is introduced into an inner cavity of the suture anchor, wherein the material having thermoplastic properties is liquefied in this cavity and, in a liquid state is pressed through passages connecting the cavity with outer surfaces of the anchor.
    Type: Application
    Filed: June 14, 2023
    Publication date: October 12, 2023
    Inventors: Jörg Mayer, Elmar Mock, Andrea Müller, Mario Lehmann, Stephanie Goebel-Mehl
  • Publication number: 20230321922
    Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.
    Type: Application
    Filed: June 15, 2023
    Publication date: October 12, 2023
    Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
  • Publication number: 20230250840
    Abstract: A tool presses a joining element against a first object into a first opening of the first object while mechanical vibration energy is coupled into the first object and the joining element. Vibration energy and pressing force make the thermoplastic material of the distal portion of the joining element flowable and interpenetrates structures of the first object to yield, after re-solidification, an anchoring of the distal portion of the joining element in the first object. The second object is placed so that a proximal portion of the joining element is inserted into a second opening, and the first and second objects are pressed against each other while mechanical vibration energy is coupled into one of the first and second objects, until thermoplastic material of the joining element proximal portion is made flowable and interpenetrates structures of the second object to yield, after re-solidification, an anchoring in the second object.
    Type: Application
    Filed: July 16, 2021
    Publication date: August 10, 2023
    Inventors: Laurent Torriani, Mario Lehmann
  • Publication number: 20230241818
    Abstract: A method of manufacturing and assembling a first and a second object wherein the first object is made by bringing a flowable compound into a first object shape and then subjecting the flowable compound to a hardening process that results in a change of a chemical composition of the flowable compound, thereby creating the first object or a part thereof. Then, the first object is positioned relative to a second object, and a flow portion of the hardened article of the modified compound is caused to become flowable by an input of energy. An interpenetration zone of the flow portion and structures of the second object is created, and the flow portion is allowed to re-solidify, whereby the interpenetration zone between the re-solidified flow portion and the structures of the second object secures the first and second objects to each other.
    Type: Application
    Filed: June 30, 2021
    Publication date: August 3, 2023
    Inventors: Mario Lehmann, Jörg Mayer, Anna Forshufvud
  • Publication number: 20230234300
    Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.
    Type: Application
    Filed: March 30, 2023
    Publication date: July 27, 2023
    Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
  • Patent number: 11707894
    Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: July 25, 2023
    Assignee: WOODWELDING AG
    Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
  • Patent number: 11701102
    Abstract: A suture anchor retaining a suture is fixated in hard tissue, in particular in bone tissue, using any per se known method and is then secured using a securing element including a material having thermoplastic properties, which is liquefied in situ and made to penetrate the hard tissue in which the suture anchor is fixated. The securing element is e.g. a thermoplastic plug or thermoplastic sleeve which is anchored above the suture anchor in a mouth area of the same hard tissue opening. Alternatively the securing element is a thermoplastic pin which is introduced into an inner cavity of the suture anchor, wherein the material having thermoplastic properties is liquefied in this cavity and, in a liquid state is pressed through passages connecting the cavity with outer surfaces of the anchor.
    Type: Grant
    Filed: January 10, 2020
    Date of Patent: July 18, 2023
    Assignee: SPORTWELDING GMBH
    Inventors: Jörg Mayer, Elmar Mock, Andrea Muller, Mario Lehmann, Stephanie Goebel-Mehl
  • Patent number: 11642856
    Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.
    Type: Grant
    Filed: January 14, 2021
    Date of Patent: May 9, 2023
    Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.
    Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
  • Publication number: 20230097285
    Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.
    Type: Application
    Filed: December 8, 2022
    Publication date: March 30, 2023
    Inventors: Muthumariappan SANKARAN, Mario LEHMANN, Laurent TORRIANI
  • Patent number: 11548233
    Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.
    Type: Grant
    Filed: January 19, 2018
    Date of Patent: January 10, 2023
    Assignees: IKEA SUPPLY AG, WOODWELDING SA
    Inventors: Muthumariappan Sankaran, Mario Lehmann, Laurent Torriani
  • Publication number: 20230001647
    Abstract: A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.
    Type: Application
    Filed: September 8, 2022
    Publication date: January 5, 2023
    Inventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Mario Lehmann, Patrick Mooser
  • Patent number: 11472124
    Abstract: A method of anchoring a connector in a first object, wherein the first object is a lightweight building element having a first outer building layer and an interlining layer, and wherein the connector includes thermoplastic material in a solid state. The method includes: bringing a coupling surface portion of the connector into contact with an attachment location of the first outer building layer; displacing a portion of the first outer building layer at the attachment location with respect to the interlining layer by applying a first pressing force to the first outer building layer and thereby piercing the first outer building layer; applying a second pressing force to the connector and transferring energy to the connector until a flow portion of the thermoplastic material has liquefied and flown to interpenetrate structures of the interlining layer; and stopping the energy transfer and allowing the flow portion to re-solidify.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: October 18, 2022
    Assignee: MULTIMATERIAL-WELDING AG
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner, Patrick Mooser
  • Patent number: 11472125
    Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.
    Type: Grant
    Filed: August 27, 2020
    Date of Patent: October 18, 2022
    Assignees: WOODWELDING AG, IKEA SUPPLY AG
    Inventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
  • Patent number: 11453174
    Abstract: A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: September 27, 2022
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Mario Lehmann, Patrick Mooser