Patents by Inventor Mario Lehmann
Mario Lehmann has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240277330Abstract: A device for fixating a suture anchor beyond a hard tissue opening with the aid of a material having thermoplastic properties and energy transmitted to the suture anchor for in situ liquefaction of at least part of the material having thermoplastic properties. The device includes a tool and a suture anchor. The tool has a proximal end suitable for being coupled to an energy source and a distal end suitable for arrangement of the suture anchor including the suture. The distal end includes a distal tool face and an axial channel with a distal mouth located in the distal tool face. The suture anchor has an anchor foot and a thermoplastic sleeve including the material having thermoplastic properties. The anchor foot holds a loop of a suture such that end sections of the suture reach through the thermoplastic sleeve and a portion of the distal tool face.Type: ApplicationFiled: May 2, 2024Publication date: August 22, 2024Inventors: Jörg Mayer, Mario Lehmann, Stephanie Goebel-Mehl, Andreas Wenger
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Patent number: 12030257Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.Type: GrantFiled: March 30, 2023Date of Patent: July 9, 2024Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
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Publication number: 20240151254Abstract: A method of anchoring a first object in a second object. The second object defines an opening. The first object has an insert portion that defines an insertion axis and has an outer shape that may form an undercut with respect to axial directions. The method includes inserting the insert portion in the opening, with a hardenable composition (prepolymer; mortar) between a wall of the opening and the insert portion, and causing mechanical vibration energy to impinge to cause the hardenable composition to undergo a chemical hardening process to yield a hardened composition, so that a first connection between the first object and the hardened composition and a second connection between the hardened composition and the second object results, whereby the first object is anchored in the second object. The first connection and/or the second connection may include an adhesive connection and/or a positive-fit connection.Type: ApplicationFiled: March 4, 2022Publication date: May 9, 2024Inventors: Mario Lehmann, Jörg Mayer
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Patent number: 11974737Abstract: A device for fixating a suture anchor beyond a hard tissue opening with the aid of a material having thermoplastic properties and energy transmitted to the suture anchor for in situ liquefaction of at least part of the material having thermoplastic properties. The device includes a tool and a suture anchor. The tool has a proximal end suitable for being coupled to an energy source and a distal end suitable for arrangement of the suture anchor including the suture. The distal end includes a distal tool face and an axial channel with a distal mouth located in the distal tool face. The suture anchor has an anchor foot and a thermoplastic sleeve including the material having thermoplastic properties. The anchor foot holds a loop of a suture such that end sections of the suture reach through the thermoplastic sleeve and a portion of the distal tool face.Type: GrantFiled: April 29, 2021Date of Patent: May 7, 2024Assignee: SPORTWELDING GMBHInventors: Jörg Mayer, Mario Lehmann, Stephanie Goebel-Mehl, Andreas Wenger
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Patent number: 11919248Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.Type: GrantFiled: December 8, 2022Date of Patent: March 5, 2024Assignees: IKEA Supply AG, WoodWelding SAInventors: Muthumariappan Sankaran, Mario Lehmann, Laurent Torriani
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Patent number: 11904551Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.Type: GrantFiled: July 12, 2019Date of Patent: February 20, 2024Assignee: WOODWELDING AGInventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
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Publication number: 20230320719Abstract: A suture anchor retaining a suture is fixated in hard tissue, in particular in bone tissue, using any per se known method and is then secured using a securing element including a material having thermoplastic properties, which is liquefied in situ and made to penetrate the hard tissue in which the suture anchor is fixated. The securing element is e.g. a thermoplastic plug or thermoplastic sleeve which is anchored above the suture anchor in a mouth area of the same hard tissue opening. Alternatively the securing element is a thermoplastic pin which is introduced into an inner cavity of the suture anchor, wherein the material having thermoplastic properties is liquefied in this cavity and, in a liquid state is pressed through passages connecting the cavity with outer surfaces of the anchor.Type: ApplicationFiled: June 14, 2023Publication date: October 12, 2023Inventors: Jörg Mayer, Elmar Mock, Andrea Müller, Mario Lehmann, Stephanie Goebel-Mehl
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Publication number: 20230321922Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.Type: ApplicationFiled: June 15, 2023Publication date: October 12, 2023Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
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Publication number: 20230250840Abstract: A tool presses a joining element against a first object into a first opening of the first object while mechanical vibration energy is coupled into the first object and the joining element. Vibration energy and pressing force make the thermoplastic material of the distal portion of the joining element flowable and interpenetrates structures of the first object to yield, after re-solidification, an anchoring of the distal portion of the joining element in the first object. The second object is placed so that a proximal portion of the joining element is inserted into a second opening, and the first and second objects are pressed against each other while mechanical vibration energy is coupled into one of the first and second objects, until thermoplastic material of the joining element proximal portion is made flowable and interpenetrates structures of the second object to yield, after re-solidification, an anchoring in the second object.Type: ApplicationFiled: July 16, 2021Publication date: August 10, 2023Inventors: Laurent Torriani, Mario Lehmann
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Publication number: 20230241818Abstract: A method of manufacturing and assembling a first and a second object wherein the first object is made by bringing a flowable compound into a first object shape and then subjecting the flowable compound to a hardening process that results in a change of a chemical composition of the flowable compound, thereby creating the first object or a part thereof. Then, the first object is positioned relative to a second object, and a flow portion of the hardened article of the modified compound is caused to become flowable by an input of energy. An interpenetration zone of the flow portion and structures of the second object is created, and the flow portion is allowed to re-solidify, whereby the interpenetration zone between the re-solidified flow portion and the structures of the second object secures the first and second objects to each other.Type: ApplicationFiled: June 30, 2021Publication date: August 3, 2023Inventors: Mario Lehmann, Jörg Mayer, Anna Forshufvud
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Publication number: 20230234300Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.Type: ApplicationFiled: March 30, 2023Publication date: July 27, 2023Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
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Patent number: 11707894Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.Type: GrantFiled: July 12, 2019Date of Patent: July 25, 2023Assignee: WOODWELDING AGInventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
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Patent number: 11701102Abstract: A suture anchor retaining a suture is fixated in hard tissue, in particular in bone tissue, using any per se known method and is then secured using a securing element including a material having thermoplastic properties, which is liquefied in situ and made to penetrate the hard tissue in which the suture anchor is fixated. The securing element is e.g. a thermoplastic plug or thermoplastic sleeve which is anchored above the suture anchor in a mouth area of the same hard tissue opening. Alternatively the securing element is a thermoplastic pin which is introduced into an inner cavity of the suture anchor, wherein the material having thermoplastic properties is liquefied in this cavity and, in a liquid state is pressed through passages connecting the cavity with outer surfaces of the anchor.Type: GrantFiled: January 10, 2020Date of Patent: July 18, 2023Assignee: SPORTWELDING GMBHInventors: Jörg Mayer, Elmar Mock, Andrea Muller, Mario Lehmann, Stephanie Goebel-Mehl
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Patent number: 11642856Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.Type: GrantFiled: January 14, 2021Date of Patent: May 9, 2023Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
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Publication number: 20230097285Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.Type: ApplicationFiled: December 8, 2022Publication date: March 30, 2023Inventors: Muthumariappan SANKARAN, Mario LEHMANN, Laurent TORRIANI
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Patent number: 11548233Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.Type: GrantFiled: January 19, 2018Date of Patent: January 10, 2023Assignees: IKEA SUPPLY AG, WOODWELDING SAInventors: Muthumariappan Sankaran, Mario Lehmann, Laurent Torriani
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Publication number: 20230001647Abstract: A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.Type: ApplicationFiled: September 8, 2022Publication date: January 5, 2023Inventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Mario Lehmann, Patrick Mooser
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Patent number: 11472124Abstract: A method of anchoring a connector in a first object, wherein the first object is a lightweight building element having a first outer building layer and an interlining layer, and wherein the connector includes thermoplastic material in a solid state. The method includes: bringing a coupling surface portion of the connector into contact with an attachment location of the first outer building layer; displacing a portion of the first outer building layer at the attachment location with respect to the interlining layer by applying a first pressing force to the first outer building layer and thereby piercing the first outer building layer; applying a second pressing force to the connector and transferring energy to the connector until a flow portion of the thermoplastic material has liquefied and flown to interpenetrate structures of the interlining layer; and stopping the energy transfer and allowing the flow portion to re-solidify.Type: GrantFiled: March 21, 2017Date of Patent: October 18, 2022Assignee: MULTIMATERIAL-WELDING AGInventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner, Patrick Mooser
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Patent number: 11472125Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.Type: GrantFiled: August 27, 2020Date of Patent: October 18, 2022Assignees: WOODWELDING AG, IKEA SUPPLY AGInventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
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Patent number: 11453174Abstract: A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.Type: GrantFiled: July 28, 2021Date of Patent: September 27, 2022Assignee: WOODWELDING AGInventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Mario Lehmann, Patrick Mooser