Patents by Inventor Mario Lehmann

Mario Lehmann has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10912555
    Abstract: A device for fixing a first and a second tissue part or a tissue part and an implant part to each other is provided, providing a fastener including a thermoplastic material and a fastening instrument. The fastening instrument includes a first instrument component with a first contact surface facing toward a distal side and a second instrument component has a foot with a second contact surface distally of the first contact surface and facing toward a proximal side. The first instrument component and the second instrument component are displaceable with respect to each other, so that the fastener is compressible between the first and second contact surfaces by application of a relative force between the components. The instrument also includes an energy source for coupling mechanical energy into one of the instrument components to soften and/or melt an end portion of the fastener.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: February 9, 2021
    Assignees: WOODWELDING AG, SPORTWELDING GMBH
    Inventors: Jörg Mayer, Mario Lehmann, Andrea Müller, Andreas Wenger
  • Patent number: 10894370
    Abstract: A method of bonding a second object to a first object includes: providing the first object having a thermoplastic liquefiable material in a solid state; providing the second object having a surface portion that has a coupling structure with an undercut, so that the second object is capable of making a positive-fit connection with the first object; pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool; continuing to press and couple vibrations into the tool until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object; and letting the thermoplastic material re-solidify to yield a positive-fit connection between the first and second objects by the re-solidified flow portion interpenetrating the coupling structures.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: January 19, 2021
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner
  • Publication number: 20200391448
    Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.
    Type: Application
    Filed: August 27, 2020
    Publication date: December 17, 2020
    Inventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
  • Publication number: 20200353696
    Abstract: A method of bonding a first object to a second object, including the steps of: providing a profile body having a first profile body portion; providing the first object, wherein the first object has thermoplastic material; providing the second object, wherein the profile body is separate from and attachable to the second object or wherein the second object includes the profile body; embedding the profile body in the first object such that the first profile body portion is within the thermoplastic material of the first object. Embedding the profile body in the first object is caused by mechanical energy impinging on the first object and/or on the second object while the first object and the second object are pressed against each other.
    Type: Application
    Filed: January 9, 2018
    Publication date: November 12, 2020
    Inventors: Jörg Mayer, Mario Lehmann, Martin Rhême
  • Patent number: 10808740
    Abstract: A method of bonding a connector to a first object includes providing the first object and the connector, the connector extending between a proximal end and a distal end and has a connector body that forms a distally facing punching edge. At least one of the connector and of the first object includes a thermoplastic material in a solid state. The method further includes driving the connector into the first object and coupling mechanical vibration into the connector until the connector extends through a portion of the first object from a proximal side to a distal side thereof and material of the first object is punched out by the connector body, and until at least a flow portion of the thermoplastic material becomes flowable and flows relative to the first object and the connector body while the connector body remains solid. Thereafter, the thermoplastic material is allowed to re-solidify.
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: October 20, 2020
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner
  • Patent number: 10807313
    Abstract: A profile body of a not liquefiable material is used as a connecting element between a first object and a second object. The profile body may especially be metallic and/or may be bendable. The profile body, in contrast to a conventional wire, however, has a shape defining a first and a second undercut. The method includes embedding the profile body in the second object so that the second undercut is within material of the second object, and embedding the profile body within material of the first object so that the first undercut is within the first object, and wherein at least embedding of the profile body in the first object is caused by mechanical energy impinging on the first object and/or on the second object while the first object and the second object are pressed against each other.
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: October 20, 2020
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner, Marcel Aeschlimann
  • Publication number: 20200316873
    Abstract: A method of bonding a second object to a first object includes: providing the first object having a thermoplastic liquefiable material in a solid state; providing the second object having a surface portion that has a coupling structure with an undercut, so that the second object is capable of making a positive-fit connection with the first object; pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool; continuing to press and couple vibrations into the tool until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object; and letting the thermoplastic material re-solidify to yield a positive-fit connection between the first and second objects by the re-solidified flow portion interpenetrating the coupling structures.
    Type: Application
    Filed: May 28, 2020
    Publication date: October 8, 2020
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner
  • Publication number: 20200298504
    Abstract: A device for joining material by anchoring an insert comprising a first material in a structure comprising a second material is provided. The first material is solid and comprises thermoplastic properties and the second material is solid and is penetrable by the first material when in a liquefied state. The device comprises a vibration device being configured to transmit vibrations to said insert to cause at least partial liquefaction thereof and being arranged to move, relative to said structure, along an insertion direction (ID) to insert said insert at least partly into said structure, a contact sensor being connected to the vibration device and being adapted to move together with the vibration device along the insertion direction (ID), the contact sensor having a sensor body being adapted to detect contact with said structure.
    Type: Application
    Filed: March 7, 2017
    Publication date: September 24, 2020
    Inventors: Håkan KÄLL, Muthumariappan SANKARAN, Mario LEHMANN, Laurent TORRIANI
  • Patent number: 10780644
    Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.
    Type: Grant
    Filed: May 28, 2015
    Date of Patent: September 22, 2020
    Assignees: WOODWELDING AG, IKEA SUPPLY AG
    Inventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
  • Patent number: 10722369
    Abstract: The fusion device for fusing a synovial joint of a human or animal patient, in particular a human facet joint, finger joint or toe joint, includes two pin-shaped anchorage portions and arranged therebetween a stabilization portion. The anchorage portions include a thermoplastic material which is liquefiable by mechanical vibration. The stabilization portion preferably has a surface which is equipped for enhancing osseointegration. The anchorage portions have a greater thickness and a greater depth than the stabilization portion. Then the fusion device is pushed between the articular surfaces and mechanical vibration, in particular ultrasonic vibration, is applied to the proximal face of the fusion device. Thereby the liquefiable material is liquefied where in contact with the bone tissue and penetrates into the bone tissue, where after re-solidification it constitutes a positive fit connection between the fusion device and the bone tissue.
    Type: Grant
    Filed: August 23, 2017
    Date of Patent: July 28, 2020
    Assignee: WW TECHNOLOGY AG
    Inventors: Jörg Mayer, Mario Lehmann, Stephanie Mehl, Elmar Mock, Andrea Müller, Milica Berra, Urs Weber
  • Patent number: 10668668
    Abstract: A method of bonding a second object to a first object includes: providing the first object having a thermoplastic liquefiable material in a solid state; providing the second object having a surface portion that has a coupling structure with an undercut, so that the second object is capable of making a positive-fit connection with the first object; pressing the second object against the first object with a tool that is in physical contact with a coupling-in structure of the second object while mechanical vibrations are coupled into the tool; continuing to press and couple vibrations into the tool until a flow portion of the thermoplastic material of the first object is liquefied and flows into the coupling structures of the second object; and letting the thermoplastic material re-solidify to yield a positive-fit connection between the first and second objects by the re-solidified flow portion interpenetrating the coupling structures.
    Type: Grant
    Filed: November 3, 2015
    Date of Patent: June 2, 2020
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner
  • Publication number: 20200147898
    Abstract: A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.
    Type: Application
    Filed: January 13, 2020
    Publication date: May 14, 2020
    Inventors: Jörg Mayer, Joakim Kvist, Mario Lehmann, Patricia Poschner
  • Publication number: 20200146670
    Abstract: A suture anchor retaining a suture is fixated in hard tissue, in particular in bone tissue, using any per se known method and is then secured using a securing element including a material having thermoplastic properties, which is liquefied in situ and made to penetrate the hard tissue in which the suture anchor is fixated. The securing element is e.g. a thermoplastic plug or thermoplastic sleeve which is anchored above the suture anchor in a mouth area of the same hard tissue opening. Alternatively the securing element is a thermoplastic pin which is introduced into an inner cavity of the suture anchor, wherein the material having thermoplastic properties is liquefied in this cavity and, in a liquid state is pressed through passages connecting the cavity with outer surfaces of the anchor.
    Type: Application
    Filed: January 10, 2020
    Publication date: May 14, 2020
    Inventors: Jörg Mayer, Elmar Mock, Andrea Muller, Mario Lehmann, Stephanie Goebel-Mehl
  • Patent number: 10582921
    Abstract: A suture anchor retaining a suture is fixated in hard tissue, in particular in bone tissue, using any per se known method and is then secured using a securing element including a material having thermoplastic properties, which is liquefied in situ and made to penetrate the hard tissue in which the suture anchor is fixated. The securing element is e.g. a thermoplastic plug or thermoplastic sleeve which is anchored above the suture anchor in a mouth area of the same hard tissue opening. Alternatively the securing element is a thermoplastic pin which is introduced into an inner cavity of the suture anchor, wherein the material having thermoplastic properties is liquefied in this cavity and, in a liquid state is pressed through passages connecting the cavity with outer surfaces of the anchor.
    Type: Grant
    Filed: July 11, 2016
    Date of Patent: March 10, 2020
    Assignee: SPORTWELDING GMBH
    Inventors: Jörg Mayer, Elmar Mock, Andrea Müller, Mario Lehmann, Stephanie Goebel-Mehl
  • Patent number: 10562237
    Abstract: A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: February 18, 2020
    Assignee: MULTIMATERIAL-WELDING AG
    Inventors: Jörg Mayer, Joakim Kvist, Mario Lehmann, Patricia Poschner
  • Patent number: 10532517
    Abstract: A method for joining a device to an object with the aid of a combination of ultrasonic vibration energy and induction heating, wherein the device includes a portion of a thermoplastic polymer and a susceptor additive wherein this portion is at least partly liquefied or plasticized through the ultrasonic vibration energy in combination with the induction heating and wherein the joining includes establishing a connection between the device and the object which connection is at least one of a positive fit connection, a weld, a press fit connection, and an adhesive connection. The induction heating is applied for rendering the device portion suitable for absorption of ultrasonic vibration energy than other device portions by raising its temperature above the glass transition temperature of the polymer. The ultrasonic vibration energy is used for liquefying or at least plasticizing the thermoplastic polymer of the named device portion.
    Type: Grant
    Filed: July 26, 2016
    Date of Patent: January 14, 2020
    Assignee: WOODWELDING AG
    Inventors: Elmar Mock, Laurent Torriani, Mario Lehmann, Patricia Poschner, Joakim Kvist, Jörg Mayer
  • Publication number: 20190358908
    Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.
    Type: Application
    Filed: January 19, 2018
    Publication date: November 28, 2019
    Inventors: Muthumariappan SANKARAN, Mario LEHMANN, Laurent TORRIANI
  • Publication number: 20190315110
    Abstract: A method and installation for joining a cover layer to an object in a continuous process. Joining is effected with the aid of a joining material having thermoplastic properties, wherein the joining material is arranged between the cover layer and the object and is liquefied using ultrasonic vibration energy. Before application of the ultrasonic vibration energy, the joining material is preheated in a contactless manner with the aid of electromagnetic induction in the region of the glass transition temperature of the joining material or above this glass transition temperature. The object is in particular a chip board and the cover layer an edge strip to be joined to an edge of the chip board.
    Type: Application
    Filed: April 12, 2019
    Publication date: October 17, 2019
    Inventors: Elmar Mock, Mario Lehmann, Laurent Torriani, Jörg Mayer
  • Publication number: 20190314074
    Abstract: A perforated sheath is anchored in a tissue opening with the aid of a tool, wherein the anchorage is achieved with the aid of mechanical vibration and a material which is liquefiable by the vibration. The tool includes a vibrating element and a counter element. Distal portions of both elements are introduced into the sheath to be in contact with each other at an interface. The vibrating element is connected to a vibration source and the vibrating element and the counter element are held against each other for effecting liquefaction of the liquefiable material at the interface. Under the effect of the force applied to the vibrating and counter element for holding them against each other, the liquefied material flows from the interface through the sheath perforation and penetrates the tissue.
    Type: Application
    Filed: June 27, 2019
    Publication date: October 17, 2019
    Inventors: Mario Lehmann, Andrea Müller, Urs Weber, Philipp Seiler
  • Patent number: 10427359
    Abstract: A joining element has an anchoring portion for in-depth anchoring in the object and a head portion arranged proximally of the anchoring portion with respect to an insertion axis. The head portion has a lateral outer surface that has a structure that is well-defined, especially within tight tolerances. The joining element is positioned relative to an object of a non-liquefiable material such that the anchoring portion reaches into an opening of the object or is placed adjacent a mouth thereof. Then, the joining element is pressed towards a distal direction, to press the anchoring portion into the opening, while mechanical vibration energy is coupled into the joining element by a tool, in an amount and for a time sufficient for liquefaction of a portion of the thermoplastic material to cause interpenetration of the thermoplastic material into structures of the object.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: October 1, 2019
    Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.
    Inventors: Nihat Dizdar, Håkan Käll, Pontus Håkansson, Muthumariappan Sankaran, Mario Lehmann, Jörg Mayer, Laurent Torriani, Marcel Aeschlimann