Abstract: A non-planar semiconductor device (10) starts with a silicon fin (42). A source of germanium (e.g. 24, 26, 28, 30, 32) is provided to the fin (42). Some embodiments may use deposition to provide germanium; some embodiments may use ion implantation (30) to provide germanium; other methods may also be used to provide germanium. The fin (42) is then oxidized to form a silicon germanium channel region in the fin (36). In some embodiments, the entire fin (42) is transformed from silicon to silicon germanium. One or more fins (36) may be used to form a non-planar semiconductor device, such as, for example, a FINFET, MIGFET, Tri-gate transistor, or multi-gate transistor.

Abstract: A semiconductor process and apparatus use a predetermined sequence of patterning and etching steps to etch a gate stack (62) formed over a substrate (11) and a first spacer structure (42), thereby forming etched gate structures (72, 74) that are physically separated from one another but that control a substrate channel (71) subsequently defined in the substrate (11) by source/drain regions (82, 102, 84, 104) that are implanted around the etched gate structures (72, 74). Depending on how the first spacer structure (42) is positioned and configured, the channel (71) may be controlled to provide either a logical AND gate (100) or logical OR gate (200) functionality.

Abstract: A semiconductor process and apparatus provide a planarized hybrid substrate (18) by exposing a buried oxide layer (80) in a first area (99), selectively etching the buried oxide layer (80) to expose a first semiconductor layer (70) in a second smaller seed area (98), and then epitaxially growing a first epitaxial semiconductor material from the seed area (98) of the first semiconductor layer (70) that fills the second trench opening (100) and grows laterally over the exposed insulator layer (80) to fill at least part of the first trench opening (99), thereby forming a first epitaxial semiconductor layer (101) that is electrically isolated from the second semiconductor layer (90). By forming a first SOI transistor device (160) over a first SOI layer (90) using deposited (100) silicon and forming first SOI transistor (161) over an epitaxially grown (110) silicon layer (101), a high performance CMOS device is obtained.

Abstract: A semiconductor fabrication method includes implanting or otherwise introducing a counter doping impurity distribution into a semiconductor top layer of a silicon-on-insulator (SOI) wafer. The top layer has a variable thickness including a first thickness at a first region and a second thickness, greater than the first, at a second region. The impurity distribution is introduced into the top layer such that the net charge deposited in the semiconductor top layer varies linearly with the thickness variation. The counter doping causes the total net charge in the first region to be approximately equal to the net charge in the second region. This variation in deposited net charge leads to a uniform threshold voltage for fully depleted transistors. Fully depleted transistors are then formed in the top layer.

Abstract: A method and apparatus is presented that provides mobility enhancement in the channel region of a transistor. In one embodiment, a channel region (18) is formed over a substrate that is bi-axially stressed. Source (30) and drain (32) regions are formed over the substrate. The source and drain regions provide an additional uni-axial stress to the bi-axially stressed channel region. The uni-axial stress and the bi-axial stress are both compressive for P-channel transistors and both tensile for N-channel transistors. The result is that carrier mobility is enhanced for both short channel and long channel transistors. Both transistor types can be included on the same integrated circuit.

Abstract: Mechanical stress control may be achieved using materials having selected elastic moduli. These materials may be selectively formed by implantation, may be provided as a plurality of buried layers interposed between the substrate and the active area, and may be formed by replacing selected portions of one or more buried layers. Any one or more of these methods may be used in combination. Mechanical stress control may be useful in the channel region of a semiconductor device to maximize its performance. In addition, these same techniques and structures may be used for other purposes besides mechanical stress control.

Abstract: A method of forming a semiconductor device includes forming a first layer over a semiconductor substrate and forming a second layer over the first layer. The second layer includes silicon and has an etch selectivity to the second layer that is greater than approximately 1,000. In one embodiment, the second layer is a porous material, such as porous silicon, porous silicon germanium, porous silicon carbide, and porous silicon carbon alloy. A gate insulator is formed over the second layer and a control electrode is formed over the gate insulator. The first layer is selectively removed with respect to the second layer and the semiconductor substrate.

Abstract: A transistor fabrication method includes forming an electrode overlying a channel of a semiconductor on insulator (SOI) substrate. Source/drain structures are formed in the substrate on either side of the channel. The source/drain structures include a layer of a second semiconductor over a first semiconductor. The first and second semiconductors have different bandgaps. The second semiconductor extends under the gate electrode. The source/drain structures may be formed by doping the source/drain regions and etching the doped regions selectively to form voids. A film of the second semiconductor is then grown epitaxially to fill the void. A film of the first semiconductor may be grown to line the void before growing the second semiconductor. Alternatively, the second semiconductor is a continuous layer that extends through the channel body. A capping layer of the first semiconductor may lie over the second semiconductor in this embodiment.

Abstract: A semiconductor fabrication process has recessed stress-inducing source/drain (SISD) structures that are formed using a multiple phase formation process. The SISD structures are semiconductor structures having a lattice constant that differs from a lattice constant of the semiconductor substrate in which the source/drain structures are recessed. The SISD structures preferably include semiconductor compound having a first element (e.g., silicon) and a second element (e.g., germanium or carbon). The SISD structure has a composition gradient wherein the percentage of the second element varies from the upper surface of the source/drain structure to a lower surface of the SISD structure. The SISD structure may include a first layer with a first composition of the semiconductor compound underlying a second layer with a second composition of the semiconductor compound. The second layer may include an impurity and have a higher percentage of the second element that the first layer.

Abstract: A semiconductor device (10) having a gate (16, 18 or 16, 18, 26, 28) with a thin conductive layer (18) is described. As the physical dimensions of semiconductor devices are scaled below the sub-micron regime, very thin gate dielectrics (16) are used. One problem encountered with very thin gate dielectrics is that the carriers can tunnel through the gate dielectric material, thus increasing the undesirable leakage current in the device. By using a thin layer for conductive layer (18), quantum confinement of carriers within conductive layer (18) can be induced. This quantum confinement removes modes which are propagating in the direction normal to the interfacial plane 15 from the Fermi level. Thus, the undesirable leakage current in the device (10) can be reduced. Additional conductive layers (e.g. 28) may be used to provide more carriers.

Abstract: Two different transistors types are made on different crystal orientations in which both are formed on SOI. A substrate has an underlying semiconductor layer of one of the crystal orientations and an overlying layer of the other crystal orientation. The underlying layer has a portion exposed on which is epitaxially grown an oxygen-doped semiconductor layer that maintains the crystalline structure of the underlying semiconductor layer. A semiconductor layer is then epitaxially grown on the oxygen-doped semiconductor layer. An oxidation step at elevated temperatures causes the oxide-doped region to separate into oxide and semiconductor regions. The oxide region is then used as an insulation layer in an SOI structure and the overlying semiconductor layer that is left is of the same crystal orientation as the underlying semiconductor layer. Transistors of the different types are formed on the different resulting crystal orientations.

Abstract: An impurity can be introduced into a semiconductor layer of a workpiece to affect the oxidation and the relative concentration of one element with respect to another element within the semiconductor layer. The impurity can be selectively implanted using one or more masks, manipulating the beam line of an ion implant tool, moving a workpiece relative to the ion beam, or the like. The dose can vary as a function of distance from the center of the workpiece or vary locally based on the design of the electronic device or desires of the electronic device fabricator. In one embodiment, the impurity can be implanted in such a way as to result in a more uniform SiGe condensation across the substrate or across one or more portions of the substrate when the semiconductor layer includes a SiGe layer.

Abstract: Mechanical stress control may be achieved using materials having selected elastic moduli. These materials may be selectively formed by implantation, may be provided as a plurality of buried layers interposed between the substrate and the active area, and may be formed by replacing selected portions of one or more buried layers. Any one or more of these methods may be used in combination. Mechanical stress control may be useful in the channel region of a semiconductor device to maximize its performance. In addition, these same techniques and structures may be used for other purposes besides mechanical stress control.

Abstract: A silicon layer interposed between the top silicon nitride layer (SiN) and a silicon germanium layer (SiGe) which in turn is over a thick oxide (BOX) is selectively etched to leave a stack with a width that sets the gate length. A sidewall insulating layer is formed on the SiGe layer leaving the sidewall of the Si layer exposed. Silicon is epitaxially grown from the exposed silicon sidewall to form in-situ-doped silicon source/drain regions. The nitride layer is removed using the source/drain regions as a boundary for an upper gate location. The source/drain regions are coated with a dielectric. The SiGe layer is removed to provide a lower gate location. Both the upper and lower gate locations are filled with metal to form upper and lower gates for the transistor.

Abstract: Silicon carbon is used as a diffusion barrier to germanium so that a silicon layer can be subsequently formed without being contaminated with germanium. This is useful in separating silicon layers from silicon germanium layers in situations in which both silicon and silicon germanium are desired to be present on the same semiconductor device such as for providing different materials for optimizing carrier mobility between N and P channel transistors and for a raised source/drain of silicon in the case of a silicon germanium body.

Abstract: A method and apparatus is presented that provides performance enhancement in a semiconductor device. In one embodiment, a first current region (64, 76, 23), a channel region and a second current region (75, 33, 66) are adjacent each other. The second current region (75, 33, 66) has a content of a first element of an alloy greater than a content of the first element in the first current region (64, 76, 23), wherein the second current region (75, 33, 66) has a content of the first element greater than a content of the first element in the channel region, the alloy further comprises a second element, the first element has a first valence number, and the second element has a second valence number. Furthermore, the sum of the first valence number and the second valence number is eight.

Abstract: A semiconductor substrate having a silicon layer is provided. In one embodiment, the substrate is a silicon-on-insulator (SOI) substrate having an oxide layer underlying the silicon layer. An amorphous or polycrystalline silicon germanium layer is formed overlying the silicon layer. Alternatively, germanium is implanted into a top portion of the silicon layer to form an amorphous silicon germanium layer. The silicon germanium layer is then oxidized to convert the silicon germanium layer into a silicon dioxide layer and to convert at least a portion of the silicon layer into germanium-rich silicon. The silicon dioxide layer is then removed prior to forming transistors using the germanium-rich silicon. In one embodiment, the germanium-rich silicon is selectively formed using a patterned masking layer over the silicon layer and under the silicon germanium layer. Alternatively, isolation regions may be used to define local regions of the substrate in which the germanium-rich silicon is formed.

Abstract: A method of forming isolation trenches in a semiconductor fabrication process to reduce transistor channel edge effect currents includes forming a masking structure overlying a substrate to expose a first area of the substrate. Spacers are formed on sidewalls of the masking structure. The spacers cover a perimeter region of the first area thereby leaving a second smaller area exposed. The region underlying the second area is etched to form an isolation trench that is then filled with a dielectric. The spacers are removed to expose the perimeter region. Using the masking structure and the trench dielectric as a mask, an impurity distribution is implanted into a portion of the substrate underlying the perimeter region. The impurity distribution thus surrounds a perimeter of the trench dielectric proximal to an upper surface of the substrate. The perimeter impurity distribution dopant, in a typical case, is p-type for NMOS transistors and n-type for PMOS.

Abstract: A transistor (10) overlies a substrate (12) and has a plurality of overlying channels (72, 74, 76) that are formed in a stacked arrangement. A continuous gate (60) material surrounds each of the channels. Each of the channels is coupled to source and drain electrodes (S/D) to provide increased channel surface area in a same area that a single channel structure is conventionally implemented. A vertical channel dimension between two regions of the gate (60) are controlled by a growth process as opposed to lithographical or spacer formation techniques. The gate is adjacent all sides of the multiple overlying channels. Each channel is formed by growth from a common seed layer and the source and drain electrodes and the channels are formed of a substantially homogenous crystal lattice.

Abstract: A method for forming a semiconductor device (10) includes providing a substrate (20) having a surface; forming an insulating layer (22) over the surface of the substrate (20); forming a first patterned conductive layer (30) over the-insulating layer (22); forming a second patterned conductive layer (32) over the first patterned conductive layer (30); forming a patterned non-insulating layer (34) over the second patterned conductive layer (32); and selectively removing portions of the first and second patterned conductive layers (30, 32) to form a notched control electrode for the semiconductor device (10).