Abstract: A 3D printer includes a nozzle configured to jet a drop of liquid metal therethrough. The 3D printer also includes a light source configured to illuminate the drop with a pulse of light. A duration of the pulse of light is from about 0.0001 seconds to about 0.1 seconds. The 3D printer also includes a camera configured to capture an image, video, or both of the drop. The 3D printer also includes a computing system configured to detect the drop in the image, the video, or both. The computing system is also configured to characterize the drop after the drop is detected. Characterizing the drop includes determining a size of the drop, a location of the drop, or both in the image, the video, or both.

Abstract: A method includes illuminating a drop with a pulse of light from a light source. A duration of the pulse of light is from about 0.0001 seconds to about 0.1 seconds. The method also includes capturing an image, video, or both of the drop. The method also includes detecting the drop in the image, the video, or both. The method also includes characterizing the drop after the drop is detected. Characterizing the drop includes determining a size of the drop, a location of the drop, or both in the image, the video, or both.

Abstract: Nozzles for an additive manufacturing device and methods for improving wettability of the nozzles are disclosed. The method may include subjecting the nozzle to a surface treatment. The surface treatment may include contacting a surface of the nozzle with one or more surface modifying agents. The surface modifying agents may include one or more of an oxidizing agent, an acid, a base, or combinations thereof. The one or more surface modifying agents may increase an oxygen content of the surface of the nozzle. An inner surface of the nozzle may have a water contact angle of greater than 1° and less than about 90°. The inner surface of the nozzle may be free or substantially free of a coating.

Abstract: A method includes capturing a video of a plurality of drops being jetted through a nozzle of a printer. The method also includes measuring a signal proximate to the nozzle based at least partially upon the video. The method also includes determining one or more metrics that characterize a behavior of the drops based at least partially upon the signal.

Abstract: A 3D printer includes a nozzle and a camera configured to capture an image, a video, or both of a plurality of drops of liquid metal being jetted through the nozzle. The 3D printer also includes a computing system configured to measure a signal proximate to the nozzle based at least partially upon the image, the video, or both. The computing system is also configured to determine one or more metrics that characterize a behavior of the drops based at least partially upon the signal.

Abstract: A 3D printer includes a nozzle configured to jet a drop of liquid metal therethrough. The 3D printer also includes a light source configured to illuminate the drop with a pulse of light. A duration of the pulse of light is from about 0.0001 seconds to about 0.1 seconds. The 3D printer also includes a camera configured to capture an image, video, or both of the drop. The 3D printer also includes a computing system configured to detect the drop in the image, the video, or both. The computing system is also configured to characterize the drop after the drop is detected. Characterizing the drop includes determining a size of the drop, a location of the drop, or both in the image, the video, or both.

Abstract: A method includes illuminating a drop with a pulse of light from a light source. A duration of the pulse of light is from about 0.0001 seconds to about 0.1 seconds. The method also includes capturing an image, video, or both of the drop. The method also includes detecting the drop in the image, the video, or both. The method also includes characterizing the drop after the drop is detected. Characterizing the drop includes determining a size of the drop, a location of the drop, or both in the image, the video, or both.

Abstract: A method includes capturing a video of a plurality of drops being jetted through a nozzle of a printer. The method also includes measuring a signal proximate to the nozzle based at least partially upon the video. The method also includes determining one or more metrics that characterize a behavior of the drops based at least partially upon the signal.

Abstract: A 3D printer includes a nozzle and a camera configured to capture an image, a video, or both of a plurality of drops of liquid metal being jetted through the nozzle. The 3D printer also includes a computing system configured to measure a signal proximate to the nozzle based at least partially upon the image, the video, or both. The computing system is also configured to determine one or more metrics that characterize a behavior of the drops based at least partially upon the signal.

Abstract: An additive manufacturing system includes a heater for converting a filament of extrusion material into thermoplastic material. The heater has a channel configured to change the cross-sectional shape of the filament to a cross-sectional shape that has a greater surface area than the surface area of the filament before the heater receives the filament. The channel of the heater can also be configured to drive the center portion of the filament toward the heated walls of the channel and to mix thermoplastic material in the channel while exposing the center portion of the filament to the heated wall of the channel.

Abstract: Nozzles for additive manufacturing and methods for improving wettability of the nozzles are disclosed. The nozzle may include a body having an inner surface and an outer surface. The inner surface may define an inner volume of the nozzle, and may have a water contact angle of greater than 1° and less than about 90°. The method may include subjecting the nozzle to a surface treatment. The surface treatment may include plasma treating a surface of the nozzle such that free radicals, polar functional groups, or a combination thereof are formed at the surface of the nozzle.

Abstract: Nozzles for an additive manufacturing device and methods for improving wettability of the nozzles are disclosed. The method may include subjecting the nozzle to a surface treatment. The surface treatment may include contacting a surface of the nozzle with one or more surface modifying agents. The surface modifying agents may include one or more of an oxidizing agent, an acid, a base, or combinations thereof. The one or more surface modifying agents may increase an oxygen content of the surface of the nozzle. An inner surface of the nozzle may have a water contact angle of greater than 1° and less than about 90°. The inner surface of the nozzle may be free or substantially free of a coating.

Abstract: An additive manufacturing system includes a heater for converting a filament of extrusion material into thermoplastic material. The heater has a channel configured to change the cross-sectional shape of the filament to a cross-sectional shape that has a greater surface area than the surface area of the filament before the heater receives the filament. The channel of the heater can also be configured to drive the center portion of the filament toward the heated walls of the channel and to mix thermoplastic material in the channel while exposing the center portion of the filament to the heated wall of the channel.

Abstract: An apparatus includes a heater for converting a filament of extrusion material into thermoplastic material. The heater has a channel configured to change the cross-sectional shape of the filament to a cross-sectional shape that has a greater surface area than the surface area of the filament before the heater receives the filament. The channel of the heater can also be configured to drive the center portion of the filament toward the heated walls of the channel and to mix thermoplastic material in the channel while exposing the center portion of the filament to the heated wall of the channel.

Abstract: A method for identifying an angular deviation in the orientation of a multi-nozzle extruder includes moving the multi-nozzle extruder in a first process direction to form a first extrusion material swath and moving the multi-nozzle extruder in a second process direction opposing the first process direction to form a second extrusion material swath. The method further includes identifying widths and heights of the swaths from scanned image data and identifying a component of angular deviation for the multi-nozzle extruder with reference to at least one of a difference between the first swath width and the second swath width and another difference between the first swath height and the second swath height.

Abstract: A system, method and apparatus for in-situ cleaning comprises a shower configured to dispense cleaning solution on a belt in a rendering device a dryer configured down line from the shower; a cleaning roller configured to engage a transport roller associated with the belt and a control system for controlling operations thereof.

Abstract: A multi-nozzle extrusion printhead includes a chamber with an inlet to receive an extrusion material and a plurality of outlets fluidly coupled to the chamber. The printhead also includes a plurality of valves that control flow of extrusion material through the fluid outlets to nozzles in the printhead. Each valve includes a member and an electromechanical actuator configured to move the member to a first position to block a flow of the extrusion material through one of the fluid outlets and nozzles and to a second position to enable the flow of the extrusion material through the fluid outlet and nozzles.

Abstract: A method for identifying an angular deviation in the orientation of a multi-nozzle extruder includes moving the multi-nozzle extruder in a first process direction to form a first extrusion material swath and moving the multi-nozzle extruder in a second process direction opposing the first process direction to form a second extrusion material swath. The method further includes identifying widths and heights of the swaths from scanned image data and identifying a component of angular deviation for the multi-nozzle extruder with reference to at least one of a difference between the first swath width and the second swath width and another difference between the first swath height and the second swath height.

Abstract: A method for identifying an angle of roll for a multi-nozzle extruder includes moving the extruder in a first process direction to form a first set of swaths of extrusion material using two nozzles in the extruder and moving the extruder in a second process direction to form a second set of swaths of extrusion material. The method further includes identifying a location of one nozzle relative to the other nozzle in two dimensions based on cross-process direction distances between the first and second sets of swaths and identifying the angle of extruder roll for the extruder based on the location of the one nozzle and a predetermined geometry of the extruder.

Abstract: A method for identifying an angular deviation in the orientation of a multi-nozzle extruder includes moving the multi-nozzle extruder in a first process direction to form a first extrusion material swath and moving the multi-nozzle extruder in a second process direction opposing the first process direction to form a second extrusion material swath. The method further includes identifying widths and heights of the swaths from scanned image data and identifying a component of angular deviation for the multi-nozzle extruder with reference to at least one of a difference between the first swath width and the second swath width and another difference between the first swath height and the second swath height.