Patents by Inventor Mark C. Hakey

Mark C. Hakey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20020173114
    Abstract: Methods for forming a patterned SOI region in a Si-containing substrate is provided which has geometries of about 0.25 &mgr;m or less. Specifically, one method includes the steps of: forming a patterned dielectric mask on a surface of a Si-containing substrate, wherein the patterned dielectric mask includes vertical edges that define boundaries for at least one opening which exposes a portion of the Si-containing substrate; implanting oxygen ions through the at least one opening removing the mask and forming a Si layer on at least the exposed surfaces of the Si-containing substrate; and annealing at a temperature of about 1250° C. or above and in an oxidizing ambient so as to form at least one discrete buried oxide region in the Si-containing substrate. In one embodiment, the mask is not removed until after the annealing step; and in another embodiment, the Si-containing layer is formed after annealing and mask removal.
    Type: Application
    Filed: May 21, 2001
    Publication date: November 21, 2002
    Inventors: Keith E. Fogel, Mark C. Hakey, Steven J. Holmes, Devendra K. Sadana, Ghavam G. Shahidi
  • Patent number: 6452265
    Abstract: A multi-chip module is constructed by aligning prewired chips on a support wafer and depositing a nonconductive thermally conductive and electrically nonconductive material having a coefficient of thermal expansion that approximate that of the chips (e.g. silicon, silicon carbide, silicon germanium, germanium or SiCGe) to surround chips. After removal of the support wafer, processing of multi-chip module is finished with wiring on a shared surface of multi-chip module and chip surface.
    Type: Grant
    Filed: January 28, 2000
    Date of Patent: September 17, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, Rosemary A. Previti-Kelly, Edmund Sprogis
  • Patent number: 6444402
    Abstract: Features of two or more distinct sizes designed to optimize performance of an integrated circuit device are formed by transferring a pattern from a resist patterned with features of a single minimum feature size for which a resist exposure tool is optimized to a layer of preferably soluble material such as germanium oxide. Portions of this pattern are then enlarged using a block-out mask and the resulting pattern transferred to a further underlying layer preferably using an anisotropic reactive ion etch. The soluble material can then be removed leaving a robust mask with differing feature sizes for further processing. Preferably, Damascene conductive lines and vias are formed by providing an insulator as the further underlying material and filling the openings with metal or other conductive material.
    Type: Grant
    Filed: March 21, 2000
    Date of Patent: September 3, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, William H-L. Ma
  • Patent number: 6440801
    Abstract: A densely packed array of vertical semiconductor devices having pillars and methods of making thereof are disclosed. The array has rows of wordlines and columns of bitlines. The array has vertical pillars, each having two wordlines, one active and the other passing for each, cell. Two wordlines are formed per pillar on opposite pillar sidewalls which are along the row direction. The threshold voltage of the pillar device is raised on the side of the pillar touching the passing wordline, thereby permanently shutting off the pillar device during the cell operation and isolating the pillar from the voltage variations on the passing wordline. The isolated wordlines allow individual cells to be addressed and written via direct tunneling, in both volatile and non-volatile memory cell configurations. For Gbit DRAM application, stack or trench capacitors may be formed on the pillars, or in trenches surrounding the pillars, respectively.
    Type: Grant
    Filed: June 28, 2000
    Date of Patent: August 27, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, Howard L. Kalter, Jack A. Mandelman, Paul A. Rabidoux, Jeffrey J. Welser
  • Publication number: 20020106893
    Abstract: A technique for fabricating precision aligned macros (PAMs) with reduced risk of electrostatic discharge damage and thermal damage. An electrical and thermal contact is provided through the back of the individual chips to a supporting silicon substrate. A conductive seed layer for electroplating is formed on a support substrate. A dielectric (preferably, a thermid) layer is formed on the seed layer. Vias are formed in the thermid layer and metal contacts are formed in the vias. The front faces of two or more chips are bonded onto the top surface of an alignment substrate, and the chips are aligned to the alignment substrate. The back faces of the chips are bonded to the metal contacts and thermid layer with heat and pressure. The alignment substrate is removed. The front faces of the chips are planarized. Finally, interconnect wiring is formed over the chips and thermid layer.
    Type: Application
    Filed: February 7, 2001
    Publication date: August 8, 2002
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, H. Bernhard Pogge, Edmund J. Sprogis, Steven H. Voldman
  • Patent number: 6429045
    Abstract: A technique for fabricating precision aligned macros (PAMs) with reduced risk of electrostatic discharge damage and thermal damage. An electrical and thermal contact is provided through the back of the individual chips to a supporting silicon substrate. A conductive seed layer for electroplating is formed on a support substrate. A dielectric (preferably, a thermid) layer is formed on the seed layer. Vias are formed in the thermid layer and metal contacts are formed in the vias. The front faces of two or more chips are bonded onto the top surface of an alignment substrate, and the chips are aligned to the alignment substrate. The back faces of the chips are bonded to the metal contacts and thermid layer with heat and pressure. The alignment substrate is removed. The front faces of the chips are planarized. Finally, interconnect wiring is formed over the chips and thermid layer.
    Type: Grant
    Filed: February 7, 2001
    Date of Patent: August 6, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, H. Bernhard Pogge, Edmund J. Sprogis, Steven H. Voldman
  • Patent number: 6426175
    Abstract: The present invention lengthens gate conductors used in memory chips to limit leakage current, while still allowing the overall size of cells to remain the same. The channel length for each gate is increased by decreasing the size of spaces between gates. Decreases in space size occurs by using photolithographic image enhancement techniques. These techniques allow the space between gate conductors to be smaller while the gate size increases. In addition, a groove may be added that additionally lengthens the effective channel length and provides an additional electrical shield to limit leakage current. These techniques lead to the same density memory cells for a given process with less leakage. Finally, if grooved gate structures are used, having a longer gate conductor allows a three sigma process to be used, which increases yields.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: July 30, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Stevn J. Holmes, David V. Horak, Paul A. Rabidoux
  • Patent number: 6420748
    Abstract: It is a feature of the present invention that a subminimum dimension wordline links approximately minimum dimensional individual gate segments with the bitline contact being borderless to the wordline. It is still a further object of the present invention to provide a transistor with an individual segment gate conductor and a subminimum dimension gate connector with the bitline contact being borderless to the wordline. A semiconductor structure and method of making same comprising a DRAM cell which has a transistor which includes a gate. The gate comprises an individual segment of gate conductor such as polysilicon on a thin dielectric material. The transistor further comprises a single crystal semiconductor substrate having a source/drain region. An active conductive wordline is deposited on top of and electrically contacting the segment gate conductor with the wordline being a conductive material.
    Type: Grant
    Filed: September 8, 2000
    Date of Patent: July 16, 2002
    Assignee: International Business Machines Corporation
    Inventors: Mark C. Hakey, David V. Horak, William H. Ma, Wendell P. Noble, Jr.
  • Patent number: 6391426
    Abstract: A high capacitance storage node structure is created in a substrate by patterning a hybrid resist (12) to produce both negative tone (16) and positive tone (18) areas in the exposed region (14). After removal of the positive tone areas (18), the substrate (12) is etched using the unexposed hybrid resist (12) and negative tone area (16) as a mask. This produces a trench (22) in the substrate (12) with a centrally located, upwardly projecting protrusion (24). The capacitor (26) is then created by coating the sidewalls of the trench (22) and protrusion (24) with dielectric (28) and filling the trench with conductive material (30) such as polysilicon.
    Type: Grant
    Filed: June 19, 1997
    Date of Patent: May 21, 2002
    Assignee: International Business Machines Corporation
    Inventors: Mark C. Hakey, Steven J. Holmes, David V. Horak, William H. Ma
  • Publication number: 20020058394
    Abstract: Described is a method of increasing the capacitance of semiconductor capacitors by providing a first solid-state electrode pattern on a semiconductor medium, etching topographic features on said first electrode pattern in a manner effective in increasing the surface area of said first electrode pattern, depositing a dielectric layer upon said electrode pattern that substantially conforms to said topographic features, and depositing a second solid-state electrode pattern upon said dielectric layer and sufficiently insulated from said first solid-state electrode pattern so as to create a capacitance with said first solid-state electrode pattern.
    Type: Application
    Filed: November 13, 2001
    Publication date: May 16, 2002
    Applicant: International Business Machines Corporation
    Inventors: Steven J. Holmes, Charles Black, David J. Frank, Toshiharu Furukawa, Mark C. Hakey, David V. Horak, William Hsioh-Lien Ma, Keith R. Milkove, Kathryn W. Guarini
  • Patent number: 6387783
    Abstract: Methods for forming a T-gate on a substrate are provided that employ a hybrid resist. The hybrid resist specifically is employed to define a base of the T-gate on the substrate with very high resolution. To define a base of the T-gate, a hybrid resist layer is deposited on the substrate. A mask having a reticle feature with an edge is provided and is positioned above the hybrid resist layer so that the edge of the reticle feature is above a desired location for the base of the T-gate. Thereafter, the hybrid resist layer is exposed to radiation through the mask, and the exposed hybrid resist layer is developed to define an opening therein for the base of the T-gate. Preferably the loop feature formed in the hybrid resist layer by the reticle feature during exposure is trimmed. The T-gate may be completed by employing any known T-gate fabrication techniques.
    Type: Grant
    Filed: April 26, 1999
    Date of Patent: May 14, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, Paul A. Rabidoux
  • Publication number: 20020048858
    Abstract: Methods for forming a T-gate on a substrate are provided that employ a hybrid resist. The hybrid resist specifically is employed to define a base of the T-gate on the substrate with very high resolution. To define a base of the T-gate, a hybrid resist layer is deposited on the substrate. A mask having a reticle feature with an edge is provided and is positioned above the hybrid resist layer so that the edge of the reticle feature is above a desired location for the base of the T-gate. Thereafter, the hybrid resist layer is exposed to radiation through the mask, and the exposed hybrid resist layer is developed to define an opening therein for the base of the T-gate. Preferably the loop feature formed in the hybrid resist layer by the reticle feature during exposure is trimmed. The T-gate may be completed by employing any known T-gate fabrication techniques.
    Type: Application
    Filed: April 26, 1999
    Publication date: April 25, 2002
    Inventors: TOSHIHARU FURUKAWA, MARK C. HAKEY, STEVEN J. HOLMES, DAVID V. HORAK, PAUL A. RABIDOUX
  • Patent number: 6376873
    Abstract: A dynamic random access memory device formed in a substrate having a trench. The trench has a side wall, a top, a lower portion, and a circumference. The device includes a signal storage node including a storage node conductor formed in the lower portion of the trench and isolated from the side wall by a node dielectric and a collar oxide above the node dielectric. A buried strap is coupled to the storage node conductor and contacts a portion of the side wall of the trench above the collar oxide. A trench-top dielectric which is formed upon the buried strap has a trench-top dielectric thickness.
    Type: Grant
    Filed: April 7, 1999
    Date of Patent: April 23, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, Thomas S. Kanarsky, Jeffrey J. Welser
  • Publication number: 20020045357
    Abstract: Methods and apparatuses are disclosed that can introduce deliberate semiconductor film variation during semiconductor manufacturing to compensate for radial processing differences, to determine optimal device characteristics, or produce small production runs. The present invention radially varies the thickness and/or composition of a semiconductor film to compensate for a known radial variation in the semiconductor film that is caused by performing a subsequent semiconductor processing step on the semiconductor film.
    Type: Application
    Filed: December 7, 2001
    Publication date: April 18, 2002
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak
  • Patent number: 6372412
    Abstract: A photoresist composition is disclosed having both negative tone and positive tone responses, giving rise to spaces being formed in the areas of diffraction which are exposed to intermediate amounts of radiation energy. This resist material may be used to print doughnut shapes or may be subjected to a second masking step, to print lines. Additionally, larger and smaller features may be obtained using a gray-scale filter in the reticle, to create larger areas of intermediate exposure areas.
    Type: Grant
    Filed: February 10, 1998
    Date of Patent: April 16, 2002
    Assignee: International Business Machines Corporation
    Inventors: Mark C. Hakey, Steven J. Holmes, David V. Horak, Ahmad D. Katnani, Niranjan M. Patel, Paul A. Rabidoux
  • Publication number: 20020036322
    Abstract: A composite, layered, integrated circuit formed by bonding of insulator layers on wafers provides for combination of otherwise incompatible technologies such as trench capacitor DRAM arrays and high performance, low power, low voltage silicon on insulator (SOI) switching transistors and short signal propagation paths between devices formed on respective wafer layers of a chip. In preferred embodiments, an SOI wafer is formed by hydrophilic bonding of a wafer over an integrated circuit device and then cleaving a layer of the second wafer away using implanted hydrogen and low temperature heat treatment. Further wafers of various structures and compositions may be bonded thereover and connections between circuit elements and connection pads in respective wafers made using short vias that provide fast signal propagation as well as providing more numerous connections than can be provided on chip edges.
    Type: Application
    Filed: December 3, 2001
    Publication date: March 28, 2002
    Inventors: Ramachandra Divakauni, Mark C. Hakey, William H-L. Ma, Jack A. Mandclman, William R. Tonti
  • Patent number: 6358813
    Abstract: Described is a method of increasing the capacitance of semiconductor capacitors by providing a first solid-state electrode pattern on a semiconductor medium, etching topographic features on said first electrode pattern in a manner effective in increasing the surface area of said first electrode pattern, depositing a dielectric layer upon said electrode pattern that substantially conforms to said topographic features, and depositing a second solid-state electrode pattern upon said dielectric layer and sufficiently insulated from said first solid-state electrode pattern so as to create a capacitance with said first solid-state electrode pattern.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: March 19, 2002
    Assignee: International Business Machines Corporation
    Inventors: Steven J. Holmes, Charles Black, David J. Frank, Toshiharu Furukawa, Mark C. Hakey, David V. Horak, William Hsioh-Lien Ma, Keith R. Milkove, Kathryn W. Guarini
  • Publication number: 20020022354
    Abstract: The present invention relates to a method of forming a very shallow source-drain (S/D) extension while simultaneously highly doping a very narrow polysilicon gate through to the gate dielectric interface. The invention also relates to the resulting semiconductor.
    Type: Application
    Filed: June 1, 2001
    Publication date: February 21, 2002
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak
  • Patent number: 6344416
    Abstract: Methods and apparatuses are disclosed that can introduce deliberate semiconductor film variation during semiconductor manufacturing to compensate for radial processing differences, to determine optimal device characteristics, or produce small production runs. The present invention radially varies the thickness and/or composition of a semiconductor film to compensate for a known radial variation in the semiconductor film that is caused by performing a subsequent semiconductor processing step on the semiconductor film. Additionally, methods and apparatuses are disclosed that can introduce deliberate semiconductor film variations to determine optimal device characteristics or produce small production runs. Introducing semiconductor film variations, such as thickness variations and/or composition variations, allow different devices to be made. A number of devices may be made having variations in semiconductor film.
    Type: Grant
    Filed: March 10, 2000
    Date of Patent: February 5, 2002
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak
  • Patent number: 6338934
    Abstract: A photo resist composition contains a polymer resin, a first photo acid generator (PAG) requiring a first dose of actinic energy to generate a first photo acid, and a photo base generator (PBG) requiring a second dose of actinic energy, different from the first dose, to generate a photo base. The amounts and types of components in the photo resist are selected to produce a hybrid resist image. Either the first photo acid or photo base acts as a catalyst for a chemical transformation in the resist to induce a solubility change. The other compound is formulated in material type and loading in the resist such that it acts as a quenching agent. The catalyst is formed at low doses to induce the solubility change and the quenching agent is formed at higher doses to counterbalance the presence of the catalyst. Accordingly, the same frequency doubling effect of conventional hybrid resist compositions may be obtained, however, either a line or a space may be formed at the edge of an aerial image.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: January 15, 2002
    Assignee: International Business Machines Corporation
    Inventors: Kuang-Jung R. Chen, Mark C. Hakey, Steven J. Holmes, Wu-Song Huang, Paul A. Rabidoux