Patents by Inventor Mark Melvin

Mark Melvin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10326051
    Abstract: Embodiments of the invention include a semiconductor structure (23) including a light emitting layer. A substrate (10) comprising lithium is attached to the semiconductor structure (23). A surface of the substrate (10) forms an angle with a major plane of the semiconductor structure (23) that is between 60° and 75°.
    Type: Grant
    Filed: September 5, 2013
    Date of Patent: June 18, 2019
    Assignee: Lumileds LLC
    Inventors: Jerome Chandra Bhat, Mark Melvin Butterworth
  • Patent number: 10324359
    Abstract: A thin flash module for a camera uses a flexible circuit as a support surface. A blue GaN-based flip chip LED die is mounted on the flex circuit. The LED die has a thick transparent substrate forming a “top” exit window so at least 40% of the light emitted from the die is side light. A phosphor layer conformally coats the die and a top surface of the flex circuit. A stamped reflector having a knife edge rectangular opening surrounds the die. Curved surfaces extending from the opening reflect the light from the side surfaces to form a generally rectangular beam. A generally rectangular lens is affixed to the top of the reflector. The lens has a generally rectangular convex surface extending toward the die, wherein a beam of light emitted from the lens has a generally rectangular shape corresponding to an aspect ratio of the camera's field of view.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: June 18, 2019
    Assignee: Lumileds LLC
    Inventor: Mark Melvin Butterworth
  • Patent number: 10288984
    Abstract: A thin flash module for a camera uses a flexible circuit as a support surface. A blue GaN-based flip chip LED die is mounted on the flex circuit. The LED die has a thick transparent substrate forming a “top” exit window so at least 40% of the light emitted from the die is side light. A phosphor layer conformally coats the die and a top surface of the flex circuit. A stamped reflector having a knife edge rectangular opening surrounds the die. Curved surfaces extending from the opening reflect the light from the side surfaces to form a generally rectangular beam. A generally rectangular lens is affixed to the top of the reflector. The lens has a generally rectangular convex surface extending toward the die, wherein a beam of light emitted from the lens has a generally rectangular shape corresponding to an aspect ratio of the camera's field of view.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: May 14, 2019
    Assignee: Lumileds LLC
    Inventor: Mark Melvin Butterworth
  • Publication number: 20190064635
    Abstract: A thin flash module for a camera uses a flexible circuit as a support surface. A blue GaN-based flip chip LED die is mounted on the flex circuit. The LED die has a thick transparent substrate forming a “top” exit window so at least 40% of the light emitted from the die is side light. A phosphor layer conformally coats the die and a top surface of the flex circuit. A stamped reflector having a knife edge rectangular opening surrounds the die. Curved surfaces extending from the opening reflect the light from the side surfaces to form a generally rectangular beam. A generally rectangular lens is affixed to the top of the reflector. The lens has a generally rectangular convex surface extending toward the die, wherein a beam of light emitted from the lens has a generally rectangular shape corresponding to an aspect ratio of the camera's field of view.
    Type: Application
    Filed: October 31, 2018
    Publication date: February 28, 2019
    Applicant: Lumileds LLC
    Inventor: Mark Melvin Butterworth
  • Publication number: 20180366451
    Abstract: An LED module includes a substrate having a high thermal conductivity and at least one LED die mounted on the substrate. A wavelength conversion material, such as phosphor or quantum dots in a binder, has a very low thermal conductivity and is formed to have a relatively high volume and low concentration over the LED die so that the phosphor or quantum dots conduct little heat from the LED die. A transparent top plate having a high thermal conductivity is positioned over the wavelength conversion material, and a hermetic seal is formed between the top plate and the substrate surrounding the wavelength conversion material. The LED die is located in a cavity in either the substrate or the top plate. In this way, the temperature of the wavelength conversion material is kept well below the temperature of the LED die. The sealing is done in a wafer level process.
    Type: Application
    Filed: June 14, 2018
    Publication date: December 20, 2018
    Applicant: Lumileds LLC
    Inventors: Kentaro Shimizu, Brendan Jude Moran, Mark Melvin Butterworth, Oleg Borisovich Shchekin
  • Publication number: 20180337314
    Abstract: An LED die conformally coated with phosphor is mounted at the base of a shallow, square reflector cup. The cup has flat reflective walls that slope upward from its base to its rim at a shallow angle. The reflective walls are in contact with the phosphor. A clear encapsulant completely fills the cup to form a smooth flat top surface. Emissions from the LED die or phosphor at a low angle are totally internally reflected at the flat air-encapsulant interface toward the cup walls. This combined LED/phosphor light is then reflected upward by the walls and out of the package. Since a large percentage of the light emitted by the LED and phosphor is mixed by the TIR and the walls prior to exiting the package, the color and brightness of the reflected light is fairly uniform. The encapsulant is intentionally designed to enhance TIR to help mix the light.
    Type: Application
    Filed: July 30, 2018
    Publication date: November 22, 2018
    Applicant: Lumileds LLC
    Inventor: Mark Melvin Butterworth
  • Patent number: 10120266
    Abstract: A thin flash module for a camera uses a flexible circuit as a support surface. A blue GaN-based flip chip LED die is mounted on the flex circuit. The LED die has a thick transparent substrate forming a “top” exit window so at least 40% of the light emitted from the die is side light. A phosphor layer conformally coats the die and a top surface of the flex circuit. A stamped reflector having a knife edge rectangular opening surrounds the die. Curved surfaces extending from the opening reflect the light from the side surfaces to form a generally rectangular beam. A generally rectangular lens is affixed to the top of the reflector. The lens has a generally rectangular convex surface extending toward the die, wherein a beam of light emitted from the lens has a generally rectangular shape corresponding to an aspect ratio of the camera's field of view.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: November 6, 2018
    Assignee: LUMILEDS LLC
    Inventor: Mark Melvin Butterworth
  • Publication number: 20180294385
    Abstract: Light emitting devices are described herein. A light-emitting device includes a substrate having a surface below an optical cavity, one or more light emitting diodes (LEDs) disposed above the surface of the substrate, a first wavelength-converting layer, and a second wavelength-converting layer. The first wavelength-converting layer is disposed on the surface of the substrate below the optical cavity, covers the entire surface of the substrate except for portions of the surface of the substrate that are situated underneath any of the one or more LEDs, and has a thickness that is equal to or less than a thickness of at least one of the one or more LEDs. The second wavelength-converting layer is disposed above the optical cavity.
    Type: Application
    Filed: June 7, 2018
    Publication date: October 11, 2018
    Applicant: Lumileds LLC
    Inventors: Kenneth Vampola, Han Ho Choi, Mark Melvin Butterworth
  • Patent number: 10089989
    Abstract: Aspects of the present disclosure involve a method for a voice trigger device that can be used to interrupt an externally connected system. The current disclosure also presents the architecture for the voice trigger device used for searching and matching an audio signature with a reference signature. In one embodiment a reverse matching mechanism is performed. In another embodiment, the reverse search and match operation is performed using an exponential normalization technique.
    Type: Grant
    Filed: May 6, 2016
    Date of Patent: October 2, 2018
    Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
    Inventors: Mark Melvin, Robert L. Brennan
  • Patent number: 10062819
    Abstract: An LED die conformally coated with phosphor is mounted at the base of a shallow, square reflector cup. The cup has flat reflective walls that slope upward from its base to its rim at a shallow angle of approximately 33 degrees. A clear encapsulant completely fills the cup to form a smooth flat top surface. Any emissions from the LED die or phosphor at a low angle are totally internally reflected at the flat air-encapsulant interface toward the cup walls. This combined LED/phosphor light is then reflected upward by the walls and out of the package. Since a large percentage of the light emitted by the LED and phosphor is mixed by the TIR and the walls prior to exiting the package, the color and brightness of the reflected light is fairly uniform across the beam. The encapsulant is intentionally designed to enhance TIR to help mix the light.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: August 28, 2018
    Assignee: Lumileds LLC
    Inventor: Mark Melvin Butterworth
  • Patent number: 10002855
    Abstract: An LED module includes a substrate having a high thermal conductivity and at least one LED die mounted on the substrate. A wavelength conversion material, such as phosphor or quantum dots in a binder, has a very low thermal conductivity and is formed to have a relatively high volume and low concentration over the LED die so that the phosphor or quantum dots conduct little heat from the LED die. A transparent top plate, having a high thermal conductivity, is positioned over the wavelength conversion material, and a hermetic seal is formed between the top plate and the substrate surrounding the wavelength conversion material. The LED die is located in a cavity in either the substrate or the top plate. In this way, the temperature of the wavelength conversion material is kept well below the temperature of the LED die. The sealing is done in a wafer level process.
    Type: Grant
    Filed: February 10, 2014
    Date of Patent: June 19, 2018
    Assignee: LUMILEDS LLC
    Inventors: Kentaro Shimizu, Brendan Jude Moran, Mark Melvin Butterworth, Oleg Borisovich Shchekin
  • Patent number: 9997674
    Abstract: Embodiments of the invention include a semiconductor light emitting diode attached to a substrate. A first region of wavelength converting material is disposed on the substrate. The wavelength converting material is configured to absorb light emitted by the semiconductor light emitting diode and emit light at a different wavelength. In the first region, the wavelength converting material coats an entire surface of the substrate. The substrate is disposed proximate a bottom surface of an optical cavity. A second region of wavelength converting material is disposed proximate a top surface of the optical cavity.
    Type: Grant
    Filed: March 30, 2013
    Date of Patent: June 12, 2018
    Assignee: LUMILEDS LLC
    Inventors: Kenneth Vampola, Han Ho Choi, Mark Melvin Butterworth
  • Patent number: 9899579
    Abstract: A packaged LED module includes an LED die mounted on a substrate surface. Formed on the substrate surface and surrounding the die is a first layer of a low index of refraction material. A lens of a higher index of refraction material is molded over the LED die and the first layer. The interface of the lens and the first layer reflects light by total internal reflection (TIR), in accordance with Snell's Law, when the LED light impinges at greater than the critical angle. The first layer may be a low index epoxy, silicone, or other material. In another embodiment, a layer surrounding the LED die is processed after the lens is formed to create an air/lens interface for TIR. The LED die may include a phosphor layer, which results in even more side light being reflected off the interface and not absorbed by the substrate surface.
    Type: Grant
    Filed: October 22, 2014
    Date of Patent: February 20, 2018
    Assignee: Koninklijke Philips N.V.
    Inventor: Mark Melvin Butterworth
  • Patent number: 9871167
    Abstract: Embodiments of the invention include a semiconductor structure including a light emitting layer sandwiched between an n-type region and a p-type region. A growth substrate is attached to the semiconductor structure. The growth substrate has at least one angled sidewall. A reflective layer is disposed on the angled sidewall. A majority of light extracted from the semiconductor structure and the growth substrate is extracted through a first surface of the growth substrate.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: January 16, 2018
    Assignee: Koninklijke Philips N.V.
    Inventors: Brendan Jude Moran, Marc Andre de Samber, Grigoriy Basin, Norbertus Antonius Maria Sweegers, Mark Melvin Butterworth, Kenneth Vampola, Clarisse Mazuir
  • Patent number: 9768368
    Abstract: Embodiments of the invention include a semiconductor structure including a light emitting layer disposed between an n-type region and a p-type region. A metal n-contact is connected to the n-type region. A metal p-contact is in direct contact with the p-type region. An interconnect is electrically connected to one of the n-contact and the p-contact. The interconnect is disposed adjacent to the semiconductor structure.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: September 19, 2017
    Assignee: Koninklijke Philips N.V.
    Inventors: Toni Lopez, Mark Melvin Butterworth, Theodoros Mihopoulos
  • Publication number: 20170229623
    Abstract: An LED die conformally coated with phosphor is mounted at the base of a shallow, square reflector cup. The cup has flat reflective walls that slope upward from its base to its rim at a shallow angle of approximately 33 degrees. A clear encapsulant completely fills the cup to form a smooth flat top surface. Any emissions from the LED die or phosphor at a low angle are totally internally reflected at the flat air-encapsulant interface toward the cup walls. This combined LED/phosphor light is then reflected upward by the walls and out of the package. Since a large percentage of the light emitted by the LED and phosphor is mixed by the TIR and the walls prior to exiting the package, the color and brightness of the reflected light is fairly uniform across the beam. The encapsulant is intentionally designed to enhance TIR to help mix the light.
    Type: Application
    Filed: April 24, 2017
    Publication date: August 10, 2017
    Applicant: Lumileds LLC
    Inventor: Mark Melvin Butterworth
  • Patent number: 9711688
    Abstract: A light emission device comprising a light emitting element, a wavelength conversion (e.g. phosphor) element, and a filter that reduces Color over Angle (CoA) effects by at least partially reflecting light from the light emitting element that strike the filter at near-normal angles of incidence. In some embodiments, a combined phosphor and filter layer is formed over the LED die. The filter may comprise a dispersion of self-aligning moieties, such as dielectric platelets in a film that is vacuum laminated to the LED structure. Xirallic® Galaxy Blue pigment, comprising an aluminum oxide core coated on both sides with thin films of SnO2, and TiO2, and Ronastar® Blue, comprising Calcium Aluminum Borosilicate and TiO2 may provide the dielectric platelets.
    Type: Grant
    Filed: October 17, 2014
    Date of Patent: July 18, 2017
    Assignee: Koninklijke Philips N.V.
    Inventors: Daniel Roitman, Mark Melvin Butterworth, Matthias Heidemann, Hans Helmut Bechtel, Danielle Russell Chamberlin, Joan Liu
  • Publication number: 20170184944
    Abstract: In a thin flash module for a camera, a rectangular array of LEDs is mounted on a single lead frame. The lead frame connects the LEDs in series. The LEDs are much smaller than conventional LEDs in a flash module. The LEDs may be in 5×3 array or a 4×3 array, for example. An array of reflective cups is molded over the lead frame or attached to the lead frame, where each of the cups has a substantially square aperture to produce a square sub-beam. A layer of phosphor is located within each cup overlying its associated LED to produce white light. The aspect ratio of the array is selected to generally match the aspect ratio of the camera's field of view (e.g., 16:9). Since the LEDs are very small, the height of the cups may be small to form an ultra-thin flash module. Thin lenses may instead be used.
    Type: Application
    Filed: June 16, 2015
    Publication date: June 29, 2017
    Inventor: Mark Melvin Butterworth
  • Publication number: 20170162205
    Abstract: Aspects of the present disclosure involve a method for a voice trigger device that can be used to interrupt an externally connected system. The current disclosure also presents the architecture for the voice trigger device used for searching and matching an audio signature with a reference signature. In one embodiment a reverse matching mechanism is performed. In another embodiment, the reverse search and match operation is performed using an exponential normalization technique.
    Type: Application
    Filed: May 6, 2016
    Publication date: June 8, 2017
    Applicant: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
    Inventors: Mark MELVIN, Robert L. BRENNAN
  • Publication number: 20170162761
    Abstract: Embodiments of the invention include a light emitting device, a first wavelength converting material, and a second wavelength converting material. The first wavelength converting material includes a nanostructured wavelength converting material. The nanostructured wavelength converting material includes particles having at least one dimension that is no more than 100 nm in length. The first wavelength converting material is spaced apart from the light emitting device.
    Type: Application
    Filed: February 23, 2017
    Publication date: June 8, 2017
    Inventors: Debasis Bera, Mark Melvin Butterworth, Oleg Borisovich Shchekin