Patents by Inventor Masaaki Sakamoto

Masaaki Sakamoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7771120
    Abstract: Disclosed is a plain bearing for internal combustion engines, in which a back metal layer is lined with a bearing alloy layer made of an aluminum-base bearing alloy which has a Vickers hardness (Hv) of from not less than 40 to not more than 160. The bearing alloy layer includes a lubricative surface layer which has a thickness of not more than 10 ?m and contains a solid lubricant. The maximum concentration of an element contained in the solid lubricant is not less than 5 mass %.
    Type: Grant
    Filed: February 17, 2005
    Date of Patent: August 10, 2010
    Assignee: Daido Metal Corporation, Ltd.
    Inventors: Yukihiko Kagohara, Hideo Ishikawa, Masaaki Sakamoto, Hidemi Ogihara
  • Patent number: 7572060
    Abstract: There is provided a sliding bearing, which can continuously enhance conformability even when deformation by high oil film pressure in the vicinity of a central part of the sliding bearing occurs. The sliding bearing includes crownings which are each formed in an inclined shape toward an outer peripheral surface from an inner peripheral surface, at end parts in an axial direction, of an inner peripheral surface of a sliding bearing, so that even when the region in the vicinity of the central part of the sliding bearing 1 receives the oil film pressure and deforms in the recessed shape so as for both the end parts in the axial direction to locally contact a shaft, conformability can be enhanced not only at an early stage of use of the sliding bearing but also continuously by relief by the crownings.
    Type: Grant
    Filed: March 11, 2005
    Date of Patent: August 11, 2009
    Assignee: Daido Metal Company Ltd.
    Inventors: Koji Kuroda, Arihiro Kimura, Keiko Kitahara, legal representative, Atsushi Okado, Masaaki Sakamoto, Ken Kitahara
  • Patent number: 7234870
    Abstract: A plain bearing comprising a housing and two plain bearing halves forming a cylindrical shape in combination and fixed in the housing. Each of the plain bearing halves has crush reliefs formed at both ends of an inner circumferential surface thereof in a circumferential direction, an oil groove formed on the inner circumferential surface thereof and extending in the circumferential direction, a central crown portion at substantially central position in the circumferential direction and in communication with the oil groove, and inflow preventing portions formed between the crush reliefs and the oil groove.
    Type: Grant
    Filed: March 2, 2005
    Date of Patent: June 26, 2007
    Assignee: Daido Metal Company Ltd.
    Inventors: Keiko Kitahara, legal representative, Katsumi Asai, Arihiro Kimura, Atsushi Okado, Masaaki Sakamoto, Ken Kitahara, deceased
  • Publication number: 20070031651
    Abstract: A slide bearing for internal combustion engines, comprising a slide layer including a lubricant outer layer in which a solid lubricant is contained, and wherein the lubricant outer layer contains an element which is contained in the solid lubricant, at a maximum concentration of not less than 5 mass % in the lubricant outer layer, and at least a solid lubricant gathered particle is formed on a surface of the lubricant outer layer, the solid lubricant gathered particle being a particle of the solid lubricant formed by gathering a plurality of primary particles, the solid lubricant gathered particle having a long side of not less than 20 ?m but less than 100 ?m in terms of surface visual field of the lubricant outer layer.
    Type: Application
    Filed: August 8, 2006
    Publication date: February 8, 2007
    Applicant: Daido Metal Company Ltd.
    Inventors: Yukihiko Kagohara, Shinji Ochi, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: 7128981
    Abstract: Disclosed is a sliding member including an overlay layer made of a Bi based alloy comprising Cu as an essential element and at least one element selected from the group of Sn and In, wherein the Bi based alloy comprises 0.1 to 10 mass % of Cu and 0.5 to 10 mass % in total of the at least one element selected from the group of Sn and In.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: October 31, 2006
    Assignee: Daido Metal Company, Ltd.
    Inventors: Toshiaki Kawachi, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: 7074496
    Abstract: A multilayer aluminum-base alloy bearing formed by bonding a bearing alloy layer made of an aluminum-base alloy to a steel back metal through an intermediate layer made of an aluminum-base alloy, the intermediate layer being composed of two layers, that is, a lower layer and an upper layer, the lower layer in contact with the steel back metal being lower in hardness than the upper layer. Since the lower layer is soft, it is excellent in bonding property for the back metal, and since the upper layer is hard, it withstands a load exerted on the bearing alloy layer.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: July 11, 2006
    Assignee: Daido Metal Company LTD
    Inventors: Yukihiko Kagohara, Takeshi Hoshina, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: 7063897
    Abstract: A Bi base material of which a Miller index (202) face has the index of orientation of not less than 30% and in which the (202) face has the index of orientation assuming a maximum value as compared with those of other faces forms a minute structure and has a surface which is not a mirror finished surface but a fine, irregular surface on which minute and uniform projections in the form of a triangular pyramid or a quadrangular pyramid congregate. Therefore, the surface easily retains oil thereon to be improved thereby in oil wettability, as a result of which an improvement in anti-seizure is achieved.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: June 20, 2006
    Assignee: Daido Metal Company Ltd.
    Inventors: Toshiaki Kawachi, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: 7041387
    Abstract: Disclosed is a multi-layered Al-base bearing consisting of a steel back layer, an intermediate Al alloy layer and an Al-base bearing alloy layer which contains one or more elements selected from the group of Cu, Zn, Mg and Si, and which is bonded to the steel back layer via the intermediate Al alloy layer. The bearing is subjected to solution treatment at a temperature of not lower than 400° C. The intermediate Al alloy layer has a sub-layer being in direct contact with the steel back layer, and at least one sub-layer positioned closer than the former sub-layer to the Al-base bearing alloy layer. The former sub-layer consists of an Al alloy contains 2 to 8 mass % Si, and has a thickness proportion of 5 to 25% to the entire thickness of the intermediate Al alloy layer.
    Type: Grant
    Filed: August 12, 2003
    Date of Patent: May 9, 2006
    Assignee: Daido Metal Company Ltd.
    Inventors: Yukihiko Kagohara, Takeshi Hoshina, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: 6997612
    Abstract: An overlay layer is formed on a bearing alloy layer via an intermediate layer. The overlay layer consists of Bi or a Bi alloy, and 0.05 to 25 vol % of hard particles. While the overlay layer is made of Bi or a Bi alloy, wear resistance thereof can be improved by adding the hard particles.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: February 14, 2006
    Assignee: Daido Metal Company Ltd.
    Inventors: Toshiaki Kawachi, Hideo Ishikawa, Masaaki Sakamoto
  • Publication number: 20050213859
    Abstract: There is provided a sliding bearing, which can continuously enhance conformability even when deformation by high oil film pressure in the vicinity of a central part of the sliding bearing occurs. The sliding bearing includes crownings which are each formed in an inclined shape toward an outer peripheral surface from an inner peripheral surface, at end parts in an axial direction, of an inner peripheral surface of a sliding bearing, so that even when the region in the vicinity of the central part of the sliding bearing 1 receives the oil film pressure and deforms in the recessed shape so as for both the end parts in the axial direction to locally contact a shaft, conformability can be enhanced not only at an early stage of use of the sliding bearing but also continuously by relief by the crownings.
    Type: Application
    Filed: March 11, 2005
    Publication date: September 29, 2005
    Applicant: Daido Metal Company Ltd.
    Inventors: Koji Kuroda, Arihiro Kimura, Ken Kitahara, Atsushi Okado, Masaaki Sakamoto, Keiko Kitahara
  • Publication number: 20050201647
    Abstract: A half plain bearing which can minimize lubricant leakage while retaining a crush relief function, comprising: grooved portions formed circumferentially on an inner surface of the half plain bearing; protrusions of the grooved portions in a secondary loaded portion being liable to running-in wear caused by contact with a shaft. Consequently, the protrusions undergo running-in wear through contact with the rotating shaft at an early stage. The worn protrusions serve the same purpose as crush reliefs, providing a crush relief function even though no crush relief is formed. This makes it possible to minimize lubricant leakage.
    Type: Application
    Filed: March 11, 2005
    Publication date: September 15, 2005
    Applicant: Daido Metal Company Ltd.
    Inventors: Koji Kuroda, Arihiro Kimura, Akira Onda, Atsushi Okado, Masaaki Sakamoto
  • Publication number: 20050196084
    Abstract: A plain bearing comprising a housing and two plain bearing halves forming a cylindrical shape in combination and fixed in the housing. Each of the plain bearing halves has crush relieves formed at both ends of an inner circumferential surface thereof in a circumferential direction, an oil groove formed on the inner circumferential surface thereof and extending in the circumferential direction, a central crown portion at substantially central position in the circumferential direction and in communication with the oil groove, and inflow preventing portions formed between the crush relieves and the oil groove.
    Type: Application
    Filed: March 2, 2005
    Publication date: September 8, 2005
    Applicant: DAIDO METAL COMPANY LTD.
    Inventors: Ken Kitahara, Katsumi Asai, Arihiro Kimura, Atsushi Okado, Masaaki Sakamoto, Keiko Kitahara
  • Publication number: 20050180669
    Abstract: Disclosed is a plain bearing for internal combustion engines, in which a back metal layer is lined with a bearing alloy layer made of an aluminum-base bearing alloy which has a Vickers hardness (Hv) of from not less than 40 to not more than 160. The bearing alloy layer includes a lubricative surface layer which has a thickness of not more than 10 ?m and contains a solid lubricant. The maximum concentration of an element contained in the solid lubricant is not less than 5 mass %.
    Type: Application
    Filed: February 17, 2005
    Publication date: August 18, 2005
    Applicants: Daido Metal Company Ltd., Honda Motor Co., Ltd.
    Inventors: Yukihiko Kagohara, Hideo Ishikawa, Masaaki Sakamoto, Hidemi Ogihara
  • Patent number: 6875290
    Abstract: An aluminum bearing-alloy containing 1.5 to 8 mass % of Si is provided, in which there can be observed Si grains on the sliding surface of the aluminum bearing-alloy. A fractional area of the observed Si grains having a grain size of less than 4 ?m is 20 to 60% of a total area of all the observed Si grains. Another fractional area of the observed Si grains having a grain size of from 4 to 20 ?m is not less than 40% of the total area of all the observed Si grains.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: April 5, 2005
    Assignee: Daido Metal Company Ltd.
    Inventors: Yukihiko Kagohara, Takeshi Hoshina, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: 6863441
    Abstract: There is provided a sliding member comprising a bearing alloy layer and an overlay layer bonded to the bearing alloy layer which overlay layer is made of Bi having a crystal grain density of 50 to 300 pieces/100 ?m2. The overlay layer may be made of a Bi-base alloy containing Cu or Ag. The sliding member further comprises a conforming layer provided on the overlay layer in a case where the overlay layer is made of the Bi-based alloy.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: March 8, 2005
    Assignee: Daido Metal Company Ltd.
    Inventors: Toshiaki Kawachi, Hideo Ishikawa, Masaaki Sakamoto
  • Publication number: 20040247932
    Abstract: A multilayer aluminum-base alloy bearing formed by bonding a bearing alloy layer made of an aluminum-base alloy to a steel back metal through an intermediate layer made of an aluminum-base alloy, the intermediate layer being composed of two layers, that is, a lower layer and an upper layer, the lower layer in contact with the steel back metal being lower in hardness than the upper layer. Since the lower layer is soft, it is excellent in bonding property for the back metal, and since the upper layer is hard, it withstands a load exerted on the bearing alloy layer.
    Type: Application
    Filed: June 2, 2004
    Publication date: December 9, 2004
    Applicant: Daido Metal Company Ltd.
    Inventors: Yukihiko Kagohara, Takeshi Hoshina, Hideo Ishikawa, Masaaki Sakamoto
  • Publication number: 20040241489
    Abstract: Disclosed is a sliding member including an overlay layer made of a Bi based alloy comprising Cu as an essential element and at least one element selected from the group of Sn and In, wherein the Bi based alloy comprises 0.1 to 10 mass % of Cu and 0.5 to 10 mass % in total of the at least one element selected from the group of Sn and In.
    Type: Application
    Filed: May 27, 2004
    Publication date: December 2, 2004
    Applicant: Daido Metal Company Ltd.
    Inventors: Toshiaki Kawachi, Hideo Ishikawa, Masaaki Sakamoto
  • Publication number: 20040202887
    Abstract: A Bi base material of which a Miller index (202) face has the index of orientation of not less than 30% and in which the (202) face has the index of orientation assuming a maximum value as compared with those of other faces forms a minute structure and has a surface which is not a mirror finished surface but a fine, irregular surface on which minute and uniform projections in the form of a triangular pyramid or a quadrangular pyramid congregate. Therefore, the surface easily retains oil thereon to be improved thereby in oil wettability, as a result of which an improvement in anti-seizure is achieved.
    Type: Application
    Filed: April 12, 2004
    Publication date: October 14, 2004
    Applicant: Daido Metal Company, Inc.
    Inventors: Toshiaki Kawachi, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: 6740426
    Abstract: Disclosed is a sliding member having a bearing alloy layer and a composite plating film provided on the bearing alloy layer. The composite plating film is made of a lead alloy containing 0.1 to 10 mass percent in total of copper and 0.3 to 25 volume percent in total of co-deposited inorganic particles. The outermost surface layer of the composite plating film, which has a thickness proportion of 10 to 40% to the entire thickness of the composite plating film, does not contain inorganic particles and copper. The lower layer of the composite plating film contains Cu and inorganic particles, such as Si3N4, dispersed therein.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: May 25, 2004
    Assignee: Daido Metal Co., Ltd.
    Inventors: Toshiaki Kawachi, Hideo Ishikawa, Masaaki Sakamoto
  • Patent number: RE39613
    Abstract: A half bearing constituting a cylindrical plain bearing for supporting a shaft for rotation when two of the half bearings are combined together. The half bearing has two circumferential ends each of which has a plurality of circumferential grooves without formation of any crush relief surface. The grooves extend substantially over an overall circumferential dimension of the half bearing and include portions located at both circumferential ends of the half bearing respectively. Each portion has a larger axially sectional area than the grooves formed in a portion of the half bearing mainly subjected to load during rotation of the shaft.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: May 8, 2007
    Assignee: Daido Metal Co., Ltd.
    Inventors: Masayuki Niwa, Yoshitaka Ito, Mitsuru Sugita, Akira Ono, Susumu Mamiya, Masaaki Sakamoto