Patents by Inventor Masato Moriya

Masato Moriya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8592787
    Abstract: An EUV light source is configured for generating an EUV light for an exposure device. The EUV light source includes a chamber, a target supply device configured for supplying a target into the chamber, an optical system for introducing laser light from a driver laser into the chamber and irradiating the target with the laser light to turn the target into plasma from which EUV light is emitted, and an EUV collector mirror in the chamber. The EUV collector mirror may include a multilayered reflecting surface with grooves and collect the EUV light from the plasma to a focal spot. The grooves can be arranged in a concentric fashion, and be configured for diffracting at least light at a wavelength which is the same as that of the laser light from the driver laser.
    Type: Grant
    Filed: April 2, 2012
    Date of Patent: November 26, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Osamu Wakabayashi, Georg Soumagne
  • Patent number: 8559099
    Abstract: A laser beam amplifier with high optical axis stability is provided. The laser beam amplifier includes: a container for accommodating a laser medium; a pair of electrodes for performing discharge in the laser medium to form an amplification region for a laser beam in the laser medium; and an optical system for forming an optical path between a first point, upon which the laser beam is incident, and a second point, from which the laser beam is outputted, such that the amplification region is located in the optical path between the first point and the second point, wherein the first point and the second point are conjugate to each other, and the laser beam incident upon the first point is amplified while passing through the amplification region at least twice and then transferred to the second point.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: October 15, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Krzysztof Nowak, Masato Moriya, Osamu Wakabayashi
  • Publication number: 20130250402
    Abstract: A laser beam amplifier with high optical axis stability is provided. The laser beam amplifier includes: a container for accommodating a laser medium; a pair of electrodes for performing discharge in the laser medium to form an amplification region for a laser beam in the laser medium; and an optical system for forming an optical path between a first point, upon which the laser beam is incident, and a second point, from which the laser beam is outputted, such that the amplification region is located in the optical path between the first point and the second point, wherein the first point and the second point are conjugate to each other, and the laser beam incident upon the first point is amplified while passing through the amplification region at least twice and then transferred to the second point.
    Type: Application
    Filed: May 15, 2013
    Publication date: September 26, 2013
    Applicant: GIGAPHOTON INC.
    Inventors: Krzysztof NOWAK, Masato MORIYA, Osamu WAKABAYASHI
  • Publication number: 20130240762
    Abstract: An extreme ultraviolet light source apparatus using a spectrum purity filter capable of obtaining EUV light with high spectrum purity. The apparatus includes a chamber; a target supply unit for supplying a target material; a driver laser using a laser gas containing a carbon dioxide gas as a laser medium, for applying a laser beam to the target material to generate plasma; a collector mirror for collecting and outputting the extreme ultraviolet light radiated from the plasma; and a spectrum purity filter provided in an optical path of the extreme ultraviolet light, for transmitting the extreme ultraviolet light and reflecting the laser beam, the spectrum purity filter including a mesh having electrical conductivity and formed with an arrangement of apertures having a pitch not larger than a half of a shortest wavelength of the laser beam applied by the driver laser.
    Type: Application
    Filed: April 29, 2013
    Publication date: September 19, 2013
    Applicant: GIGAPHOTON INC.
    Inventors: Masato MORIYA, Osamu WAKABAYSHI, Tamotsu ABE, Takashi SUGANUMA, Akira ENDO, Akira SUMITANI
  • Patent number: 8536551
    Abstract: An extreme ultraviolet light source apparatus using a spectrum purity filter capable of obtaining EUV light with high spectrum purity. The apparatus includes a chamber; a target supply unit for supplying a target material; a driver laser using a laser gas containing a carbon dioxide gas as a laser medium, for applying a laser beam to the target material to generate plasma; a collector mirror for collecting and outputting the extreme ultraviolet light radiated from the plasma; and a spectrum purity filter provided in an optical path of the extreme ultraviolet light, for transmitting the extreme ultraviolet light and reflecting the laser beam, the spectrum purity filter including a mesh having electrical conductivity and formed with an arrangement of apertures having a pitch not larger than a half of a shortest wavelength of the laser beam applied by the driver laser.
    Type: Grant
    Filed: June 11, 2009
    Date of Patent: September 17, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Osamu Wakabayashi, Tamotsu Abe, Takashi Suganuma, Akira Endo, Akira Sumitani
  • Patent number: 8536550
    Abstract: A method for cleaning collector mirrors in an EUV light generator in which a target is made into a plasma state and EUV light generated is collected by a collector mirror, the method being adopted to the EUV light generator for cleaning contaminants adhering thereto, the method comprising: preparing at least two collector mirrors; locating one of the mirrors at an EUV light condensing position while locating the other mirror at a cleaning position; determining whether the mirror at the cleaning position is cleaned while determining whether the mirror at the light condensing position requires cleaning; and once determined that the mirror at the cleaning position is cleaned and the mirror at the light condensing position requires cleaning, conveying the mirror at the light condensing position and requiring cleaning to the cleaning position while conveying the mirror at the cleaning position and having been cleaned to the light condensing position.
    Type: Grant
    Filed: June 4, 2009
    Date of Patent: September 17, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Takeshi Asayama, Hiroshi Someya, Masato Moriya, Hideo Hoshino, Tamotsu Abe
  • Patent number: 8507885
    Abstract: The exposure device is able to supply only EUV radiation to a mask, while eliminating radiation other than the EUV radiation. A multi layer made from a plurality of Mo/Si pair layers is provided upon the front surface of a mirror, and blazed grooves are formed in this multi layer. Radiation which is incident from a light source device is incident upon this mirror, and is reflected or diffracted. Since the reflected EUV radiation (including diffracted EUV radiation) and the radiation of other wavelengths are reflected or diffracted at different angles, accordingly their directions of progression are different. By eliminating the radiation of other wavelengths with an aperture and/or a dumper, it is possible to irradiate a mask only with EUV radiation of high purity.
    Type: Grant
    Filed: June 12, 2012
    Date of Patent: August 13, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Osamu Wakabayashi, Georg Soumagne
  • Patent number: 8502178
    Abstract: An extreme ultraviolet light source apparatus, in which a target material is irradiated with a laser beam from a laser apparatus and the target material is turned into plasma, thereby emitting extreme ultraviolet light, may include a burst control unit configured to control irradiation of the target material is irradiated with the laser beam outputted successively in pulses from the laser apparatus when the extreme ultraviolet light is emitted successively in pulses. The target material is prevented from being turned into plasma by the laser beam while the laser beam is outputted successively in pulses from the laser apparatus when the successive pulsed emission is paused.
    Type: Grant
    Filed: January 12, 2012
    Date of Patent: August 6, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Hideyuki Hayashi, Tooru Abe
  • Patent number: 8481984
    Abstract: An extreme ultraviolet light source apparatus using a spectrum purity filter capable of obtaining EUV light with high spectrum purity. The apparatus includes a chamber; a target supply unit for supplying a target material; a driver laser using a laser gas containing a carbon dioxide gas as a laser medium, for applying a laser beam to the target material to generate plasma; a collector mirror for collecting and outputting the extreme ultraviolet light radiated from the plasma; and a spectrum purity filter provided in an optical path of the extreme ultraviolet light, for transmitting the extreme ultraviolet light and reflecting the laser beam, the spectrum purity filter including a mesh having electrical conductivity and formed with an arrangement of apertures having a pitch not larger than a half of a shortest wavelength of the laser beam applied by the driver laser.
    Type: Grant
    Filed: June 11, 2009
    Date of Patent: July 9, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Osamu Wakabayashi, Tamotsu Abe, Takashi Suganuma, Akira Endo, Akira Sumitani
  • Patent number: 8481983
    Abstract: An extreme ultra violet light source apparatus in which debris moving within a chamber are prevented from reducing reflectance or transmittance of optical elements of an EUV collector mirror, etc, and extreme ultra violet light can stably be generated in a long period. The apparatus includes: a target supply unit for supplying a target to a predetermined position within a chamber; a driver laser for applying a laser beam to the target to generate first plasma; a collector mirror provided within the chamber, for collecting extreme ultra violet light radiated from the first plasma; a gas supply unit for supplying a gas into the chamber; an excitation unit for exciting the gas to generate second plasma around a region where the first plasma is generated; and an exhaust unit for exhausting the chamber and ejecting debris emitted from the first plasma to outside of the chamber.
    Type: Grant
    Filed: April 2, 2009
    Date of Patent: July 9, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Hiroshi Komori, Takeshi Asayama
  • Patent number: 8476609
    Abstract: An EUV light source of the present invention is capable of using a saturable absorber stably and continuously in a high heat load state. A saturable absorber (SA) device is disposed on a laser beam line to absorb feeble light, such as self-excited oscillation light, parasitic oscillation light or return light. SA gas from an SA gas cylinder and buffer gas from a buffer gas cylinder are mixed to be a mixed gas. The mixed gas is supplied to an SA gas cell via a supply pipeline, and absorbs the feeble light included in the laser beam. The mixed gas is exhausted via an exhaust pipeline, and is sent to a heat exchanger. The mixed gas, cooled down by a heat exchanger, is sent back to the SA gas cell by a circulation pump.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: July 2, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Akira Endo, Krzysztof Nowak, Hideo Hoshino, Tatsuya Ariga, Masato Moriya, Osamu Wakabayashi
  • Patent number: 8445876
    Abstract: An extreme ultraviolet (EUV) light source apparatus in which a location or posture shift of an EUV collector mirror can be detected. The apparatus includes: a chamber; a target supply mechanism for supplying a target material into the chamber; a driver laser for irradiating the target material with a laser beam to generate plasma; a collector mirror having a first focal point and a second focal point, for reflecting light, which is generated at the first focal point, toward the second focal point; a splitter optical element provided in an optical path of the light reflected by the collector mirror, for splitting a part of the light reflected by the collector mirror; and an image sensor provided in an optical path of the light split by the splitter optical element, for detecting a profile of the light split by the splitter optical element.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: May 21, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Takashi Suganuma, Masato Moriya, Tamotsu Abe, Kouji Kakizaki, Osamu Wakabayashi
  • Publication number: 20130105713
    Abstract: An apparatus for generating extreme ultraviolet light may include: a chamber having an opening through which a laser beam is introduced into the chamber; a reference member on which the chamber is mounted; a target supply unit for supplying a target material to be irradiated by the laser beam to a predetermined region inside the chamber; a laser beam focusing optical system for focusing the laser beam in the predetermined region inside the chamber to turn the target material into plasma; and a collector mirror for collecting the extreme ultraviolet light emitted from the plasma.
    Type: Application
    Filed: March 23, 2012
    Publication date: May 2, 2013
    Applicant: GIGAPHOTON INC.
    Inventors: Yukio Watanabe, Miwa Igarashi, Masato Moriya, Hiroaki Nakarai
  • Patent number: 8399870
    Abstract: A guide laser beam that has an optical axis and a beam diameter substantially equivalent to those of a driver pulsed laser beam is introduced into an amplification system that amplifies a laser beam that is output from a driver laser oscillator. The guide laser beam is output from a laser device as a continuous light, and is introduced into a light path of the driver pulsed laser beam via a guide laser beam introduction mirror. A sensor detects an angle (a direction) of a laser beam and a variation of a curvature of a wave front. A wave front correction controller outputs a signal to a wave front correction part based on a measured result of a sensor. The wave front correction part corrects a wave front of a laser beam to be a predetermined wave front according to an instruction from the wave front correction controller.
    Type: Grant
    Filed: July 10, 2012
    Date of Patent: March 19, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Osamu Wakabayashi
  • Patent number: 8395133
    Abstract: An EUV light source device properly compensates the wave front of laser beam which is changed by heat. A wave front compensator and a sensor are provided in an amplification system which amplifies laser beam. The sensor detects and outputs changes in the angle (direction) of laser beam and the curvature of the wave front thereof. A wave front compensation controller outputs a signal to the wave front compensator based on the measurement results from the sensor. The wave front compensator corrects the wave front of the laser beam to a predetermined wave front according to an instruction from the wave front compensation controller.
    Type: Grant
    Filed: September 16, 2009
    Date of Patent: March 12, 2013
    Assignee: Gigaphoton Inc.
    Inventors: Masato Moriya, Hideo Hoshino, Osamu Wakabayashi, Hakaru Mizoguchi
  • Publication number: 20130048886
    Abstract: A chamber apparatus used with a laser apparatus may include a chamber, a beam expanding optical system, and a focusing optical system. The chamber may be provided with at least one inlet, through which a laser beam outputted from the laser apparatus is introduced into the chamber. The beam expanding optical system is configured to expand the laser beam in diameter. The focusing optical system is configured to focus the laser beam that has been expanded in diameter.
    Type: Application
    Filed: December 13, 2011
    Publication date: February 28, 2013
    Applicant: GIGAPHOTON INC
    Inventors: Masato Moriya, Osamu Wakabayashi
  • Publication number: 20130037693
    Abstract: An optical system used with a laser apparatus may include a focusing optical system, a beam splitter, and an optical sensor. The focusing optical system has one or more focus, for focusing a laser beam outputted from the laser apparatus. The beam splitter is disposed between the focusing optical system and the one or more focus of the focusing optical system. The optical sensor is disposed on a beam path of a laser beam split by the beam splitter.
    Type: Application
    Filed: December 22, 2011
    Publication date: February 14, 2013
    Applicant: GIGAPHOTON INC.
    Inventors: Masato Moriya, Miwa Igarashi, Osamu Wakabayashi
  • Publication number: 20130020499
    Abstract: A window unit may include: a window configured to allow a laser beam to be transmitted therethrough; and a holder for holding the window at a periphery thereof, the holder being provided with a flow channel thereinside configured to allow a fluid to flow.
    Type: Application
    Filed: July 5, 2011
    Publication date: January 24, 2013
    Applicant: GIGAPHOTON INC
    Inventors: Hidenobu Kameda, Masato Moriya, Osamu Wakabayashi
  • Publication number: 20130015319
    Abstract: An optical device may include a mirror for respectively reflecting and transmitting parts of a first laser beam as first reflected and first transmitted beams, and for respectively transmitting and reflecting parts of a second laser beam as second transmitted and second reflected beams; an optical system disposed so that the first and second laser beams are such that beam paths of the first transmitted and second reflected beams are parallel or substantially coincide, or such that beam paths of the first reflected and second transmitted beams are parallel or substantially coincide; first and second measuring units configured to respectively measure a beam parameter of the first transmitted or first reflected beams, and of the second reflected or second transmitted beams; and first and second adjusting units configured to adjust the first and second laser beams based on measurement results by the measuring units.
    Type: Application
    Filed: November 23, 2011
    Publication date: January 17, 2013
    Applicant: GIGAPHOTON INC
    Inventors: Masato Moriya, Osamau Wakabayashi
  • Publication number: 20120319014
    Abstract: A guide laser beam that has an optical axis and a beam diameter substantially equivalent to those of a driver pulsed laser beam is introduced into an amplification system that amplifies a laser beam that is output from a driver laser oscillator. The guide laser beam is output from a laser device as a continuous light, and is introduced into a light path of the driver pulsed laser beam via a guide laser beam introduction mirror. A sensor detects an angle (a direction) of a laser beam and a variation of a curvature of a wave front. A wave front correction controller outputs a signal to a wave front correction part based on a measured result of a sensor. The wave front correction part corrects a wave front of a laser beam to be a predetermined wave front according to an instruction from the wave front correction controller.
    Type: Application
    Filed: July 10, 2012
    Publication date: December 20, 2012
    Applicant: Gigaphoton Inc.
    Inventors: Masato Moriya, Osamu Wakabayashi