Patents by Inventor Matthew A. Devore
Matthew A. Devore has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10428659Abstract: A flowpath component for a gas turbine engine includes a leading edge, a trailing edge connected to the leading edge via a first surface and a second surface, an impingement cavity internal to the flowpath component, the impingement cavity being aligned with one of the leading edge and the trailing edge, a cooling passage extending at least partially through the flowpath component, and a plurality of crossover holes connecting the cooling passage to the impingement cavity. At least one of the crossover holes is aligned normal to an expected direction of fluid flow through the cooling passage and is unaligned with an axial line drawn perpendicular to a stacking line of the flowpath component.Type: GrantFiled: December 21, 2015Date of Patent: October 1, 2019Assignee: United Technologies CorporationInventors: Benjamin F. Hagan, Matthew A. Devore, Dominic J. Mongillo, Ryan Alan Waite
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Publication number: 20190293367Abstract: A cast plate heat exchanger includes a first surface including a first surface inlet end and a first group of augmentation features defining a first average density of augmentation features across the first surface. A second surface is in heat transfer communication with the first surface. The second surface includes a second surfaces inlet end and a second group of augmentation features defining a second average density of augmentation features across the second surface. A total augmentation feature density ratio is defined from the first average density of augmentation features to the second average density of augmentation features. A first region is shared by both the first surface and the second surface and covers at least a portion of the first surface inlet end. The first region includes a first region augmentation feature density ratio that is less than the total augmentation feature density ratio.Type: ApplicationFiled: February 15, 2019Publication date: September 26, 2019Inventors: William P. Stillman, Michael A. Disori, Matthew A. Devore, Dave J. Hyland, Adam J. Diener
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Patent number: 10400607Abstract: A cooling hole for a component includes a meter section and a diffuser section. The diffuser section has a footprint region defined by five sides, a first side of the five sides extending along substantially an entire height of the diffuser section and second and third sides of the five sides meeting in an obtuse angle opposite the first side. A component having the cooling hole and a method of forming the cooling hole are also disclosed.Type: GrantFiled: February 20, 2015Date of Patent: September 3, 2019Assignee: United Technologies CorporationInventors: Lane Thornton, Scott D. Lewis, Matthew A. Devore
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Patent number: 10400609Abstract: An airfoil includes leading and trailing edges; first and second sides extending from the leading edge to the trailing edge, each side having an exterior surface; a core passage located between the first and second sides and the leading and trailing edges; and a wall structure located between the core passage and the exterior surface of the first side. The wall structure includes a plurality of cooling fluid inlets communicating with the core passage for receiving cooling fluid from the core passage, a plurality of cooling fluid outlets on the exterior surface of the first side for expelling cooling fluid and forming a cooling film along the exterior surface of the first side, and a plurality of cooling passages communicating with the plurality of cooling fluid inlets and the plurality of cooling fluid outlets. At least a portion of one cooling passage extends between adjacent cooling fluid outlets.Type: GrantFiled: January 9, 2018Date of Patent: September 3, 2019Assignee: United Technologies CorporationInventors: Eric A. Hudson, Tracy A. Propheter-Hinckley, San Quach, Matthew A. Devore
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Patent number: 10329923Abstract: An example gas turbine engine component includes an airfoil having a leading edge area, a first circuit to cool a first section of the leading edge area, and a second circuit to cool a second section of the leading edge area. The first circuit separate and distinct from the second circuit within the airfoil.Type: GrantFiled: February 27, 2015Date of Patent: June 25, 2019Assignee: United Technologies CorporationInventors: Thomas N. Slavens, Dominic J. Mongillo, Jr., Matthew A. Devore
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Patent number: 10317150Abstract: A staged high temperature heat exchanger (HEX) may comprise a first stage made from a first material and a second stage made from a second material. The first stage may comprise an inlet manifold configured to receive a flow of fluid. The second stage may comprise an outlet manifold whereby the flow of fluid exits the HEX. The first stage is configured to withstand the temperature of the flow of fluid entering the inlet manifold and configured to reduce the temperature of the flow of fluid to an intermediate temperature before the flow of fluid reaches the second stage. In various embodiments, the first material may comprise a nickel-based superalloy having at least 40% of a Ni3(Al,X) precipitate phase, X being a metallic or refractory element other than Al.Type: GrantFiled: November 21, 2016Date of Patent: June 11, 2019Assignee: United Technologies CorporationInventors: Michael G McCaffrey, Matthew A Devore
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Patent number: 10287900Abstract: A disclosed turbine vane assembly for a gas turbine engine includes an airfoil including a pressure side and a suction side that extends from a leading edge toward a trailing edge. The airfoil is rotatable about an axis transverse to an engine longitudinal axis and includes a forward chamber within the airfoil and in communication with a cooling air source, a forward impingement baffle defining a pre-impingement cavity within the forward chamber. The pre-impingement cavity is split into a leading edge cavity, pressure side cavity and a suction side cavity defined between an inner surface of the forward chamber and an outer surface of the forward impingement baffle.Type: GrantFiled: October 17, 2014Date of Patent: May 14, 2019Assignee: United Technologies CorporationInventors: Thomas N. Slavens, Matthew A. Devore
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Patent number: 10253636Abstract: A baffle insert for a component of a gas turbine engine is provided. The baffle insert having: a first fluid conduit having a first interior cavity extending therethrough; a second fluid conduit having a second interior cavity extending therethrough; and a member located between the first fluid conduit and the second fluid conduit, wherein the member fluidly couples the first interior cavity to an exterior of the second fluid conduit, and wherein the member fluidly couples the second interior cavity to an exterior of the first fluid conduit and wherein the first interior cavity is isolated from the second interior cavity.Type: GrantFiled: January 18, 2016Date of Patent: April 9, 2019Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Matthew A. Devore, Eleanor D. Kaufman
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Patent number: 10167726Abstract: A gas turbine engine component according to an exemplary aspect of the present disclosure includes, among other things, at least one cooling passage. The at least one cooling passage includes a first wall and a second wall bounding the at least one cooling passage, the first wall having a plurality of first surface features and the second wall having a plurality of second surface features. The plurality of first surface features and the plurality of second surface features are arranged such that a width of the cooling passage varies along a length of the cooling passage defined by the plurality of first surface features and the plurality of second surface features. The plurality of first surface features has a first profile, and the plurality of second surface features has a second, different profile. A casting core for forming cooling passages in an aircraft component is also disclosed.Type: GrantFiled: August 10, 2015Date of Patent: January 1, 2019Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Matthew A. Devore, Matthew S. Gleiner, Douglas C. Jenne
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Publication number: 20180371941Abstract: A turbine engine component includes a wall extending from a leading edge to a trailing edge. The wall includes a hot side facing a gaspath when the gaspath component is in an installed state, and a cold side opposite the hot side. At least one minicore cooling circuit is disposed between the hot side and the cold side within the wall. At least one cooling fluid inlet connects the minicore cooling circuit to a coolant source. At least one film cooling hole connects the minicore cooling circuit to the hot side surface. The minicore cooling circuit includes an edge plenum having a thickness normal to the hot side surface that is larger than a thickness of the majority of the minicore cooling circuit normal to the hot side surface. The edge plenum is a portion of the at least one minicore cooling circuit most proximate to one of the leading edge and the trailing edge.Type: ApplicationFiled: June 22, 2017Publication date: December 27, 2018Inventors: Tracy A. Propheter-Hinckley, Matthew A. Devore, Renee J. Behlman
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Patent number: 10156144Abstract: An airfoil for use in a gas turbine engine is provided. The airfoil having: a pressure surface and a suction surface each extending axially from a leading edge to a trailing edge of the airfoil, at least one of the pressure surface, the suction surface, the leading edge and the trailing edge terminating at an edge of a tip section of the airfoil; a plurality of internal cooling channels located within the airfoil; and at least one cooling hole in fluid communication with at least one of the plurality of internal cooling channels, wherein the at least one cooling hole is aligned with an opening or diffuser that extends directly from the at least one cooling hole and wherein the opening or diffuser is formed in and extends through the edge of the tip section of the airfoil.Type: GrantFiled: September 30, 2015Date of Patent: December 18, 2018Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: San Quach, Steven Bruce Gautschi, Matthew A. Devore, Scott D. Lewis, Matthew S. Gleiner, Christopher King, Christopher Corcoran, David Donald Chapdelaine
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Patent number: 10107128Abstract: A gas turbine engine component includes a wall portion and a leading edge cooling channel that extends through the wall portion. The leading edge cooling channel includes at least one first cooling passage separated from at least one serpentine cooling passage.Type: GrantFiled: August 20, 2015Date of Patent: October 23, 2018Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Dmitriy A. Romanov, Dominic J. Mongillo, Jr., Matthew A. Devore
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Publication number: 20180298770Abstract: Turbines comprising a first stator section having a plurality of first vanes, a first rotating section having a plurality of first blades, a second stator section having a plurality of second vanes, a “primary TOBI assembly” having an “aft-facing, forward-positioned TOBI” configured to direct an airflow from the first stator section in an aftward direction toward the first rotating section, the primary TOBI assembly supplying high pressure cooling flow to leading edges of the first blades of the first rotating section, and a “secondary TOBI assembly” having a “forward-facing, aft-positioned TOBI” configured to direct an airflow from the second stator section in a forward direction toward the first rotating section, the secondary TOBI assembly supplying low pressure cooling flow to non-leading edge portions of the first blades of the first rotating section.Type: ApplicationFiled: April 18, 2017Publication date: October 18, 2018Inventors: Matthew A. Devore, Jonathan Ortiz
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Publication number: 20180298774Abstract: Gas turbine engines and turbines thereof including a stator section having a plurality of vanes, a rotating section having a plurality of blades, the rotating section being axially adjacent the stator section along an axis of the turbine, the stator section being aftward of the rotating section along the axis of the turbine, and a primary tangential onboard injector located radially inward from the stator section and configured to direct an airflow from the stator section in a forward direction toward the rotating section, the primary tangential onboard injector turning the airflow in a direction of rotation of the rotating section.Type: ApplicationFiled: April 18, 2017Publication date: October 18, 2018Inventors: Daniel Carlson, Jonathan Ortiz, Matthew A. Devore, Raymond Surace
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Patent number: 10100667Abstract: A gas turbine engine component is provided. The gas turbine engine component comprises a main body and a leading edge cooling passage defined within the main body. The main body has a leading edge and a leading edge wall including an elongated transition portion extending between the leading edge and a proximate flowpath surface of the main body. The leading edge cooling passage comprises an axial flow cooling passage defined within the main body and adjacent to the leading edge wall and has a leading edge periphery that generally conforms to the elongated transition portion of the leading edge wall.Type: GrantFiled: January 15, 2016Date of Patent: October 16, 2018Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Anthony B. Swift, Paul M. Lutjen, Neil L. Tatman, Dominic J. Mongillo, Jr., Matthew A. Devore, Ken F. Blaney
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Publication number: 20180291762Abstract: A gas turbine engine comprises a compressor section, a combustor, and a turbine section. The turbine section includes a high pressure turbine first stage blade having an outer tip, and a blade outer air seal positioned radially outwardly of the outer tip. A tap taps air having been compressed by the compressor, the tapped air being passed through a heat exchanger. A vane section has vanes downstream of the combustor, but upstream of the first stage blade, and the air downstream of the heat exchanger passes radially inwardly of the combustor, along an axial length of the combustor, and then radially outwardly through a hollow chamber in the vanes, and then across the blade outer air seal, to cool the blade outer air seal.Type: ApplicationFiled: April 11, 2017Publication date: October 11, 2018Inventors: Jonathan Ortiz, Lane Mikal Thornton, Matthew A. Devore
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Publication number: 20180291744Abstract: An airfoil may comprise a root and an airfoil body radially outward of the root. The airfoil body may define a first cooling chamber and a second cooling chamber. A first passage may be defined within the root and configured to direct a first airflow radially outward through the root into the first cooling chamber. A second passage may be defined within the root and configured to direct a second airflow radially outward through the root and into the second cooling chamber.Type: ApplicationFiled: April 10, 2017Publication date: October 11, 2018Applicant: United Technologies CorporationInventors: Matthew A Devore, Jonathan Ortiz
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Publication number: 20180291760Abstract: A gas turbine engine comprises a compressor section, a combustor, and a turbine section. The combustor has a radially outer surface defining a diffuser chamber radially outwardly of the combustor, and a cooling air chamber wall positioned outwardly of the diffuser chamber and the combustor, and radially inwardly of a second wall to define a cooling air chamber. The turbine section includes a high pressure turbine first stage blade having an outer tip, and a blade outer air seal positioned radially outwardly of the outer tip. A tap taps air having been compressed by the compressor and is passed through a heat exchanger. Air downstream of the heat exchanger passes into the cooling chamber, and then to the blade outer air seal.Type: ApplicationFiled: April 11, 2017Publication date: October 11, 2018Inventors: Jonathan Ortiz, Matthew A. Devore, Lane Mikal Thornton, James D. Hill
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Publication number: 20180209286Abstract: A gas turbine engine component comprises a body having a leading edge, a trailing edge, and a radial span. One internal channel in the body provides an upstream supply pressure. Another internal channel in body receives the upstream supply pressure and provides a downstream supply pressure. At least one axial rib separates an internal area adjacent to the trailing edge into a plurality of individual cavities. At least one pressure regulating feature is located at an entrance to at least one individual cavity entrance to control downstream supply pressure to the trailing edge. Exits formed in the trailing edge communicate with an exit pressure. The rib and pressure regulating features cooperate such that the downstream supply pressure mimics the exit pressure along the radial span. A method of manufacturing a gas turbine engine component and a method of controlling flow in a gas turbine engine component are also disclosed.Type: ApplicationFiled: January 26, 2017Publication date: July 26, 2018Inventors: Brandon W. Spangler, Carey Clum, Matthew A. Devore
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Publication number: 20180142971Abstract: A staged high temperature heat exchanger (HEX) may comprise a first stage made from a first material and a second stage made from a second material. The first stage may comprise an inlet manifold configured to receive a flow of fluid. The second stage may comprise an outlet manifold whereby the flow of fluid exits the HEX. The first stage is configured to withstand the temperature of the flow of fluid entering the inlet manifold and configured to reduce the temperature of the flow of fluid to an intermediate temperature before the flow of fluid reaches the second stage. In various embodiments, the first material may comprise a nickel-based superalloy having at least 40% of a Ni3(Al,X) precipitate phase, X being a metallic or refractory element other than Al.Type: ApplicationFiled: November 21, 2016Publication date: May 24, 2018Applicant: United Technologies CorporationInventors: Michael G McCaffrey, Matthew A Devore