Abstract: A turbine engine component has an airfoil portion with a pressure side wall, a suction side wall, and a trailing edge. The turbine engine component further has at least one first cooling circuit core embedded within the pressure side wall, with each first cooling circuit core having a first exit for discharging a cooling fluid, at least one second cooling circuit core embedded within the suction side wall, with each second cooling circuit core having a second exit for discharging a cooling fluid, and the first and second exits being aligned in a spanwise direction of the airfoil portion.

Abstract: A turbine engine component includes a platform and one or more microcircuit cooling passages embedded within one or more walls of an airfoil portion of the component. Each microcircuit cooling passage terminates within the thickness of the platform so as to provide cooling to the initial 10% span of the airfoil portion. Each microcircuit cooling passage has an inlet for receiving cooling fluid, which inlet is also embedded within the platform.

Abstract: The pattern has a pattern material and a casting core combination. The pattern material has an airfoil. The casting core combination is at least partially embedded in the pattern material. The casting core combination comprises a metallic casting core and at least one additional casting core. The metallic casting core has opposite first and second faces. The metallic core and at least one additional casting core extend spanwise into the airfoil of the pattern material. In at least a portion of the pattern material outside the airfoil of the pattern material, the metallic casting core is bent transverse to the spanwise direction so as to at least partially surround an adjacent portion of the at least one additional casting core.

Abstract: A core die for creating an airfoil includes a first section, a second section mating with the first section, and an insert for creating a slot. The first section and the second section define a body having an outer dimension. The insert is disposed at an angle to the outer dimension. A trip strip includes a first portion disposed in the second section. The first portion is in register with the insert and a thickness is maintained between the first portion and the insert along a length of the insert. The first portion tapers towards the outer dimension and the thickness is filled by the ceramic material between the slot and the first portion.

Abstract: The pattern has a pattern material and a casting core combination. The pattern material has an airfoil. The casting core combination is at least partially embedded in the pattern material. The casting core combination comprises a metallic casting core and at least one additional casting core. The metallic casting core has opposite first and second faces. The metallic core and at least one additional casting core extend spanwise into the airfoil of the pattern material. In at least a portion of the pattern material outside the airfoil of the pattern material, the metallic casting core is bent transverse to the spanwise direction so as to at least partially surround an adjacent portion of the at least one additional casting core.

Abstract: A vane structure includes a baffle movably mounted within an aperture, the baffle movable to control a cooling flow between a first cooling cavity and a second cooling cavity.

Abstract: A casting system for forming an airfoil portion of a turbine engine component is provided. The casting system includes a main body core for forming at least one internal cavity in the airfoil portion, a microcircuit skin core for forming a cooling microcircuit embedded in a wall of the airfoil portion, and a trailing edge core for forming a cooling passage in a trailing edge of the airfoil portion. The microcircuit skin core has at least one cut-back portion which is sized so as to provide said cooling microcircuit embedded in the wall with a length which allows heat-up of the trailing edge core from a gas path.

Abstract: A gas turbine engine component includes a structure having an exterior surface. A cooling hole extends from a cooling passage to the exterior surface to provide an exit area on the exterior surface that is substantially circular in shape. A gas turbine engine includes a compressor section and a turbine section. A combustor is provided between the compressor and turbine sections. A component in at least one of the compressor and turbine sections has an exterior surface. A film cooling hole extends from a cooling passage to the exterior surface to provide an exit area that is substantially circular in shape. A method of machining a film cooling hole includes providing a component having an internal cooling passage and an exterior surface, machining a film cooling hole from the exterior surface to the internal cooling passage to provide a substantially circular exit area on the exterior surface.

Abstract: An airfoil includes leading and trailing edges; first and second sides extending from the leading edge to the trailing edge, each side having an exterior surface; a core passage located between the first and second sides and the leading and trailing edges; and a wall structure located between the core passage and the exterior surface of the first side. The wall structure includes a plurality of cooling fluid inlets communicating with the core passage for receiving cooling fluid from the core passage, a plurality of cooling fluid outlets on the exterior surface of the first side for expelling cooling fluid and forming a cooling film along the exterior surface of the first side, and a plurality of cooling passages communicating with the plurality of cooling fluid inlets and the plurality of cooling fluid outlets. At least a portion of one cooling passage extends between adjacent cooling fluid outlets.

Abstract: A core for an airfoil includes a refractory metal structure having a variable thickness. An airfoil includes a body having leading and trailing edges joined by spaced apart pressure and suction sides to provide an exterior airfoil surface defined by a perimeter wall. An interior wall is arranged interiorly and adjacent to the perimeter wall to provide a cooling passage there between. A cooling passage with first and second portions is tapered and respectively has first and second thicknesses. The first thickness is greater than the second thickness, and the second thickness is less than 0.060 inch (1.52 mm). A method of manufacturing a refractory metal core includes depositing multiple layers of powdered metal onto one another, joining the layers to one another with reference to CAD data relating to a particular cross-section of a refractory metal core, and producing the core having a variable thickness.

Abstract: An airfoil has a body that includes leading and trailing edges joined by spaced apart pressure and suction sides to provide an exterior airfoil surface. A leading edge wall provides the exterior airfoil surface at the leading edge. An impingement wall is integrally formed with the leading edge wall to provide an impingement cavity between the leading edge wall and the impingement wall and multiple impingement holes are provided in the impingement wall. The impingement holes are spaced laterally across the impingement wall. A method of manufacturing an airfoil includes the steps of depositing multiple layers of powdered metal onto one another, joining the layers to one another with reference to CAD data relating to a particular cross-section of an airfoil, and producing the airfoil.

Abstract: A rotor blade for a gas turbine engine includes an airfoil and a cooling microcircuit. The airfoil includes a first side wall, a second side wall and a tip endwall, where the first side wall and the second side wall extend to and cooperate to form the tip endwall, defining a main cavity between the first side wall and the second side wall. The cooling microcircuit includes a microcircuit cavity, an inlet, a side wall outlet and a tip outlet. The microcircuit cavity is embedded within the first side wall, and the inlet extends from the main cavity to the microcircuit cavity. The side wall outlet extends from the microcircuit cavity to an exterior first side surface of the airfoil. The tip outlet extends from the microcircuit cavity to an exterior tip surface of the airfoil.

Abstract: A gas turbine engine component has an airfoil that extends from a leading edge to a trailing edge, and a suction side and has a pressure side. There are cooling passages extending from a root of the airfoil toward a tip of the airfoil. The cooling passages include a straight passage extending from the root toward the tip and adjacent the leading edge. A serpentine passage has at least three connected paths and is spaced from the straight passage toward the trailing edge. A cooling circuit is provided between the pressure wall and each of the three serpentine paths, and the straight path. A cooling circuit is provided between the suction wall and the straight passage. There is no cooling between at least a downstream one of the at least three paths of the serpentine passage and the suction wall.

Abstract: A core die for creating an airfoil includes a first section, a second section mating with the first section, and an insert for creating a slot. The first section and the second section define a body having an outer dimension. The insert is disposed at an angle to the outer dimension. A trip strip includes a first portion disposed in the second section. The first portion is in register with the insert and a thickness is maintained between the first portion and the insert along a length of the insert. The first portion tapers towards the outer dimension and the thickness is filled by the ceramic material between the slot and the first portion.

Abstract: Film cooling of turbine component surfaces, such as high-lift airfoil surfaces, is achieved by a flow of cooling air through film cooling holes of generally constant cross-sectional area, which extend from the surfaces to a radial cooling passage within the airfoil. The film cooling holes are angularly offset from that portion of the radial cooling passage immediately upstream of the film cooling holes by an acute angle which effects a radial reversal of the flow of cooling air into the film cooling holes from the radial cooling passage to reduce the momentum of airflow through the film cooling holes to reduce separation of cooling air film from the surface.

Abstract: An example airfoil cooling arrangement includes a airfoil wall having a first face and a second face opposite the first face. The airfoil wall establishes a channel that is configured to communicate fluid between an inlet aperture and an outlet aperture. The channel includes secondary portion that branch from a primary portion. An example airfoil cooling method includes receiving a flow of fluid from a airfoil core cavity and communicating the flow of fluid through channel within a wall of the airfoil. The channel has a secondary portion branching from a primary portion.

Abstract: A gas turbine engine component has a platform and an airfoil extending from the platform. The platform has a pressure side and a suction side. A cooling passage is formed within the platform, and extends along a pressure side of the platform. Air leaves the passage through an air outlet on a suction side of the platform.

Abstract: A core for creating an airfoil has a ceramic material that forms a body. The body has an outer dimension, a slot extending through the outer dimension and into the body for receiving an insert, the slot disposed at an angle to the outer dimension, and a trip strip having a first portion disposed in the outer dimension. The first portion is in register with the slot wherein a constant dimension such as minimum thickness is maintained between the trip strip and the slot along a length of the slot and wherein said first portion tapers towards said outer dimension.

Abstract: The pattern has a pattern material and a casting core combination. The pattern material has an airfoil. The casting core combination is at least partially embedded in the pattern material. The casting core combination comprises a metallic casting core and at least one additional casting core. The metallic casting core has opposite first and second faces. The metallic core and at least one additional casting core extend spanwise into the airfoil of the pattern material. In at least a portion of the pattern material outside the airfoil of the pattern material, the metallic casting core is bent transverse to the spanwise direction so as to at least partially surround an adjacent portion of the at least one additional casting core.

Abstract: The pattern has a pattern material and a casting core combination. The pattern material has an airfoil. The casting core combination is at least partially embedded in the pattern material. The casting core combination comprises a metallic casting core and at least one additional casting core. The metallic casting core has opposite first and second faces. The metallic core and at least one additional casting core extend spanwise into the airfoil of the pattern material. In at least a portion of the pattern material outside the airfoil of the pattern material, the metallic casting core is bent transverse to the spanwise direction so as to at least partially surround an adjacent portion of the at least one additional casting core.