Patents by Inventor Matthew S. Stay

Matthew S. Stay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200298526
    Abstract: Described herein is an article having a microsphere layer comprising a monolayer of microspheres, the monolayer of microspheres comprising a first area substantially free of microspheres and a second area comprising a plurality of randomly-distributed microspheres, wherein the monolayer of microspheres comprises a predetermined pattern, the predetermined pattern comprises at least one of (i) a plurality of the first areas, (ii) a plurality of the second areas, and (iii) combinations thereof; and (b) a bead bonding layer disposed on the microsphere layer, wherein the plurality of microspheres are partially embedded in a first major surface of the bead bonding layer, wherein the article has a retroreflectivity (Ra) of less than 5.0 candelas/lux/square meter. Also disclosed herein are transfer carriers and methods of making the articles and transfer carriers.
    Type: Application
    Filed: March 29, 2017
    Publication date: September 24, 2020
    Inventors: Christopher B. Walker, Jr., Toheeb B. Alabi, Kui Chen-Ho, John C. Clark, Jeremy P. Gundale, Vivek Krishnan, Alexander J. Kugel, Mikhail L. Pekurovsky, Chris A. Pommer, Matthew S. Stay
  • Patent number: 10773275
    Abstract: Methods for using a hollow, rotating stencil roll to deposit flowable dry powder particles onto a moving substrate and to adhesively bond the particles to a pressure-sensitive adhesive surface of the substrate.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: September 15, 2020
    Assignee: 3M Innovative Properties Company
    Inventors: Evan D. Brutinel, Jon E. Dable, Shawn C. Dodds, Ann M. Gilman, Matthew R. D. Smith, Matthew S. Stay, Eric A. Vandre
  • Publication number: 20200264349
    Abstract: A retroreflective article including a binder layer and a plurality of retroreflective elements. Each retroreflective element includes a transparent microsphere partially embedded in the binder layer. At least some of the retroreflective elements include a reflective layer that is embedded between the transparent microsphere and the binder layer. At least some of the embedded reflective layers are localized reflective layers.
    Type: Application
    Filed: October 25, 2018
    Publication date: August 20, 2020
    Inventors: Kui Chen-Ho, Ann M. Gilman, Kevin W. Gotrik, Scott J. Jones, Daniel M. Lentz, Michael A. McCoy, Shri Niwas, Matthew S. Stay, Ramasubramani Kuduva Raman Thanumoorthy, Ying Xia
  • Publication number: 20200264352
    Abstract: An exposed-lens retroreflective article including a binder layer and a plurality of retroreflective elements. Each retroreflective element includes a transparent microsphere partially embedded in the binder layer. At least some of the retroreflective elements comprise a reflective layer disposed between the transparent microsphere and the binder layer and at least one localized color layer that is embedded between the transparent microsphere and the reflective layer.
    Type: Application
    Filed: October 25, 2018
    Publication date: August 20, 2020
    Inventors: Kui Chen-Ho, Anne C. Gold, Silvia G. B. Guttmann, Michael A. McCoy, Shri Niwas, Matthew S. Stay, Ying Xia
  • Publication number: 20200264348
    Abstract: An exposed-lens retroreflective article including a binder layer and a plurality of retroreflective elements. Each retroreflective element includes a transparent microsphere partially embedded in the binder layer. At least some of the retroreflective elements comprise at least one color layer comprising a bi-layer structure.
    Type: Application
    Filed: October 25, 2018
    Publication date: August 20, 2020
    Inventors: Daniel J. Schmidt, Matthew S. Stay, Michael A. McCoy, Kui Chen-Ho, Richard S. Buckanin
  • Patent number: 10705266
    Abstract: An optical film assembly comprising a first optical film, a coupling member, and a second optical film wherein the first optical film comprises a prismatic film, the second optical film comprises a diffuser, wherein the coupling member is bonded to the first optical film and to the second optical film such that the first optical film and second optical film are physically coupled, and the coupling member is bonded to at least one of the first optical film and the second optical film non-continuously such that an optically effective air gap is provided. Also, a method for making such optical film assemblies.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: July 7, 2020
    Assignee: 3M Innovative Properties Company
    Inventors: Qingbing Wang, Encai Hao, Tri D. Pham, Daniel J. Theis, Matthew S. Stay
  • Publication number: 20200150789
    Abstract: A display film includes a transparent energy dissipation layer having a glass transition temperature of 27 degrees Celsius or less and a Tan Delta peak value of 0.5 or greater, and a transparent conductor layer disposed on the transparent energy dissipation layer. The conductive display films including transparent conductors and a flexible substrate that can protect a display window and survive folding tests intact while maintaining the desired electric conductive properties.
    Type: Application
    Filed: July 19, 2018
    Publication date: May 14, 2020
    Inventors: Joseph W. WOODY, V, David Scott THOMPSON, Matthew S. STAY, Michael A. JOHNSON, Daniel J. THEIS, Ann Marie GILMAN, Shawn C. DODDS
  • Publication number: 20200105991
    Abstract: Electronic devices including a layer of polymeric material and solid semiconductor dies partially embedded in the layer are provided. The dies have first ends projecting away from the first major surface of the layer. The electronic devices can be formed by sinking the first ends of the dies into a major surface of a liner. A flowable polymeric material is filled into the space between the dies and solidified to form the layer of polymeric material. The first ends of the dies are exposed by delaminating the liner from the first ends of the dies. Electrical conductors are provided on the layer to connect the first ends of the dies.
    Type: Application
    Filed: March 22, 2018
    Publication date: April 2, 2020
    Inventors: Ankit Mahajan, Mikhail L. Pekurovsky, Matthew S. Stay, Shawn C. Dodds, Thomas J. Metzler, Matthew R.D. Smith, Saagar A. Shah, Jae Yong Lee, James F. Poch, Roger W. Barton
  • Patent number: 10564780
    Abstract: A transparent conductor is provided, including a visible light transparent substrate and metal traces disposed on the substrate, and a layer of a second metal deposited on at least a portion of the metal traces. The transparent conductor further includes a layer of a second metal, which conforms to the surface structure of the metal traces on which it is deposited. Optionally, the transparent conductor also includes a coating layer disposed on a portion of the metal traces and the substrate surface. The coating layer includes a polymer prepared from a polymerizable composition containing at least one ionic liquid monomer. A method of forming a transparent conductor is also provided, including obtaining a visible light transparent substrate having metal traces disposed on the substrate and applying a coating composition on a portion of the metal traces and substrate. The coating composition contains at least one noble metal salt and at least one polymerizable ionic liquid monomer.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: February 18, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Encai Hao, Matthew S. Stay, Albert I. Everaerts, Mahfuza B. Ali, Yizhong Wang, Kevin M. Lewandowski, Corey J. Radloff
  • Patent number: 10537028
    Abstract: Electrically conductive patterns formed on a substrate are provided with a reduced visibility. A region of a major surface of the substrate is selectively roughened to form a roughened pattern on the major surface of the substrate. Electrically conductive traces are directly formed on the roughened region and are conformal with the roughened pattern on the major surface of the substrate.
    Type: Grant
    Filed: June 26, 2015
    Date of Patent: January 14, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Matthew S. Stay, Matthew R. Smith, Mikhail L. Pekurovsky, John T. Strand, Moses M. David, Glen A. Jerry, Ellison G. Kawakami, Karl K. Stensvad, James R. Starkey
  • Patent number: 10521053
    Abstract: A composite article having a conductive layer on at least a portion of a flexible substrate. Electrical connectivity between various portions of the substrate can be obtained through this conductive layer. The conductive layer comprises a conductive surface, and there is a patterned layer on at least a portion of a first region of the conductive surface. The patterned layer comprises a conductive material having a surface roughness, and is in electrical contact with the conductive surface. An overcoat layer is present on at least a portion of the first region, such that the overcoat layer has a thickness less than the surface roughness, such that the conductive layer within the first region is covered by the overcoat layer, and such that at least a portion of the patterned layer substantially protrudes above the overcoat layer.
    Type: Grant
    Filed: September 12, 2016
    Date of Patent: December 31, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Matthew S. Stay, Shawn C. Dodds, Luke A. Schroeder, Joan M. Noyola, Nicholas D. Petkovich, Matthew H. Frey, Craig R. Schardt, Mikhail L. Pekurovsky, Ann M. Gilman
  • Patent number: 10492305
    Abstract: A composite article includes a conductive layer on at least a portion of a flexible substrate, wherein the conductive layer has a conductive surface. A patterned layer of a low surface energy material is on a first region of the conductive surface. An overcoat layer free of conductive particulates is on a first portion of a second region of the conductive surface unoccupied by the patterned layer. A via is in a second portion of the second region of the conductive surface between an edge of the patterned layer of the low surface energy material and the overcoat layer. A conductive material is in the via to provide an electrical connection to the conductive surface.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: November 26, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Matthew S. Stay, Shawn C. Dodds, Ann M. Gilman, Mikhail L. Pekurovsky, Daniel J. Theis, Matthew R. D. Smith
  • Publication number: 20190322906
    Abstract: Methods of passivating an adhesive via printing an ink onto a release liner, and adhesive articles or products made by the same are provided. An ink pattern is printed onto a release liner to form a pattern of features. The features are at least partially embedded in an adhesive layer such that when the release liner is peeled from the adhesive layer, the passivation features remain with the layer of adhesive to form selected areas having adjusted adhesive functionality. Articles including the passivated adhesive on a release liner are also disclosed.
    Type: Application
    Filed: November 29, 2017
    Publication date: October 24, 2019
    Inventors: Matthew R.D. Smith, Matthew S. Stay, Mikhail L. Pekurovsky, Daniel J. Theis, Thomas J. Metzler, Shawn C. Dodds
  • Patent number: 10414186
    Abstract: Methods for using a hollow, rotating stencil roll to deposit flowable dry powder particles onto a moving substrate and to attach the particles to the substrate.
    Type: Grant
    Filed: December 12, 2016
    Date of Patent: September 17, 2019
    Assignee: 3M Innovative Properties Company
    Inventors: Eric A. Vandre, Matthew S. Stay, Matthew R. D. Smith, Ann M. Gilman, Shawn C. Dodds, Jon E. Dable, Evan D. Brutinel
  • Publication number: 20190273061
    Abstract: Processes for automatic registration between a solid circuit die and electrically conductive interconnects, and articles or devices made by the same are provided. The solid circuit die is disposed on a substrate with contact pads aligned with channels on the substrate. Electrically conductive traces are formed by flowing a conductive liquid in the channels toward the contact pads to obtain the automatic registration.
    Type: Application
    Filed: November 16, 2017
    Publication date: September 5, 2019
    Inventors: Ankit Mahajan, Mikhail L. Pekurovsky, Matthew S. Stay, Daniel J. Theis, Ann M. Gillman, Shawn C. Dodds, Thomas J. Metzler, Matthew R.D. Smith, Roger W. Barton, Joseph E. Hernandez, Saagar A. Shah, Kara A. Meyers, James Zhu, Teresa M. Goeddel, Lyudmila A. Pekurovsky, Jonathan W. Kemling, Jeremy K. Larsen, Jessica Chiu, Kayla C. Niccum
  • Publication number: 20190233693
    Abstract: Various embodiments disclosed relate to shaped abrasive particles having sharp tips, methods of making the shaped abrasive particles, methods of abrading a substrate with the shaped abrasive particles, and coated abrasive articles including the shaped abrasive particles. The shaped abrasive particle includes a ceramic, has a polygonal cross-sectional shape along a longitudinal axis of the shaped abrasive particle, and at least one tip of the shaped abrasive particle has a radius of curvature of less than or equal to about 19.2 microns.
    Type: Application
    Filed: July 31, 2017
    Publication date: August 1, 2019
    Inventors: Dwight D. Erickson, Ian R. Owen, Shawn C. Dodds, Matthew S. Stay, Scott R. Culler, John T. Boden, William C. Quade, Joseph D. Solem, Negus B. Adefris, Chainika Jangu, Thomas J. Anderson, Gregory S. Mueller, William Blake Kolb
  • Patent number: 10362685
    Abstract: A method for making an electronic assembly includes applying a protective layer including an organosulfur compound to at least a portion of a patterned conductive interconnect circuit, wherein the conductive interconnect circuit overlies at least a portion of a conductive layer on a substrate, and wherein the conductive layer includes nanowires; and engaging an electrical contact of an electronic component with the protective layer to electrically connect the electronic component and the patterned conductive layer.
    Type: Grant
    Filed: September 22, 2014
    Date of Patent: July 23, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Ann M. Gilman, Mikhail L. Pekurovsky, Matthew S. Stay, Shawn C. Dodds, Daniel J. Theis
  • Publication number: 20190187746
    Abstract: A method of patterning a conductive layer to form transparent electrical conductors that does not require etching is disclosed. The method includes peeling a strippable polymer layer from a substrate coated with the conductive layer to pattern the conductive layer. In some embodiments, a resist matrix material is patterned over the conductive layer to prevent removal of the conductive layer beneath the resist matrix material. In other embodiments, a liner having a pressure sensitive adhesive surface is brought into contact with the patterned strippable polymer material to remove both the patterned strippable polymer material and the conductive layer beneath it.
    Type: Application
    Filed: February 21, 2019
    Publication date: June 20, 2019
    Inventors: Shawn C. Dodds, Matthew S. Stay, Mikhail L. Pekurovsky, Matthew H. Frey, Mark J. Pellerite, John P. Baetzold
  • Patent number: 10295724
    Abstract: This application describes a back-lit transmissive display including a transmissive display and a variable index light extraction layer optically coupled to a lightguide. The variable index light extraction layer has first regions of nanovoided polymeric material and second regions of the nanovoided polymeric material and an additional material. The first and second regions are disposed such that for light being transported at a supercritical angle in the lightguide, the variable index light extraction layer selectively extracts the light in a predetermined way based on the geometric arrangement of the first and second regions. The transmissive display may be a transmissive display panel or a polymeric film such as a graphic.
    Type: Grant
    Filed: October 13, 2016
    Date of Patent: May 21, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: David Scott Thompson, Kevin R. Schaffer, Zhaohui Yang, Encai Hao, Audrey A. Sherman, Michael A. Meis, John A. Wheatley, Matthew S. Stay, Robert F. Kamrath, Mikhail L. Pekurovsky, Steven D. Solomonson
  • Patent number: 10288254
    Abstract: This application describes a front-lit reflective display assembly including a reflective display and an illumination article for front-lighting the display when the article is optically coupled to a light source. The illumination article includes a variable index light extraction layer optically coupled to a lightguide. The variable index light extraction layer has first and second regions, the first region comprising nanovoided polymeric material, the second region comprising the nanovoided polymeric material and an additional material, the first and second regions being disposed such that for light being transported at a supercritical angle in the lightguide, the variable index light extraction layer selectively extracts the light in a predetermined way based on the geometric arrangement of the first and second regions. Front-lit reflective display devices including the front-lit reflective display assembly optically coupled to a light source are also described.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: May 14, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Kevin R. Schaffer, David Scott Thompson, Zhaohui Yang, Encai Hao, Audrey A. Sherman, Michael A. Meis, William J. Bryan, John A. Wheatley, Joseph W. Woody, Steven D. Solomonson, Matthew S. Stay, Mikhail L. Pekurovsky