Abstract: Batteries and related compositions and methods are disclosed. In some embodiments, a method of making a battery can include heating at least one cathode including a cathode material in an atmosphere including oxygen, heating the cathode in a vacuum, adding the cathode into a housing, adding a separator into the housing, and adding an anode into the housing.

Abstract: A method for treating a cathode electrode assembly. The method includes providing an electrode including iron disulfide and contacting the electrode with water to remove impurities from the electrode. The electrode may then be dried under various conditions. The moisture content of the electrode after drying may be less than about 600 ppm.

Abstract: A method for treating a cathode electrode assembly. The method includes providing an electrode including iron disulfide and contacting the electrode with a solution including acid to remove impurities from the electrode. The electrode may then be dried under various conditions. The moisture content of the electrode after drying may be less than about 2500 ppm.

Abstract: A primary cell having an anode comprising lithium or lithium alloy and a cathode comprising iron disulfide (FeS2) with calcium hydroxide Ca(OH)2 and lithium carbonate Li2CO3 additive mixed therein. The electrolyte may typically comprise lithium bistrifluoromethylsulfonyl imide, Li(CF3SO2)2N (LiTFSI) salt dissolved in a solvent mixture comprising 1,3-dioxolane and sulfolane. The electrolyte typically contains between about 100 and 2000 parts by weight water per million parts by weight (ppm) electrolyte therein. A cathode slurry is prepared comprising iron disulfide powder with Ca(OH)2 and Li2CO3 mixed therein, carbon, binder, and a liquid solvent. The mixture is coated onto a conductive substrate and solvent evaporated leaving a dry cathode coating on the substrate. The anode and cathode can be spirally wound with separator therebetween and inserted into the cell casing with electrolyte then added.

Abstract: This disclosure relates to methods of making a cathode for a lithium batter. The methods include: (a) treating a cathode current collector with flame or corona; (b) coating a slurry containing iron disulfide, a first solvent, and a binder onto the cathode current collector obtained from step (a) to form a coated cathode current collector, in which the slurry contains about 73-75% by weight solids and the binder contains a polymer selected from the group consisting of linear di- and tri-block copolymers, linear tri-block copolymers cross-linked with melamine resin, ethylene-propylene copolymers, ethylene-propylene-diene terpolymers, tri-block fluorinated thermoplastics, hydrogenated nitrile rubbers, fluoro-ethylene-vinyl ether copolymers, thermoplastic polyurethanes, thermoplastic olefins, and polyvinylidene fluoride homopolymers; and (c) drying the coated cathode current collector obtained from step (b) to provide a cathode, in which the cathode contains no more than 0.

Abstract: A primary cell having an anode comprising lithium or lithium alloy and a cathode comprising iron disulfide (FeS2) and carbon particles. The electrolyte comprises a lithium salt preferably lithium iodide (LiI) dissolved in an organic solvent mixture. The solvent mixture preferably comprises dioxolane and dimethoxyethane. The electrolyte typically contains between about 100 and 2000 parts by weight water per million parts by weight (ppm) electrolyte therein. The anode may be lithium metal or preferably is a lithium alloy. A cathode slurry is prepared comprising iron disulfide powder, carbon, binder, and a liquid solvent. The mixture is coated onto a conductive substrate and solvent evaporated leaving a dry cathode coating on the substrate. The anode and cathode can be spirally wound with separator therebetween and inserted into the cell casing with electrolyte then added.

Abstract: A zinc/air depolarized cell wherein the anode comprises zinc particles, aqueous alkaline electrolyte, and pyrophosphate based (P2O7)4? additive. The cell may be in the form of a button cell. The addition of a pyrophosphate containing additive to the zinc anode improves the cell's service life regardless of whether the zinc is amalgamated with mercury or contains zero added mercury. The pyrophosphate based on (P2O7) content preferably comprises between about 0.001 and 2 percent by weight of the anode.

Abstract: This disclosure relates to methods of making a cathode for a lithium batter. The methods include: (a) treating a cathode current collector with flame or corona; (b) coating a slurry containing iron disulfide, a first solvent, and a binder onto the cathode current collector obtained from step (a) to form a coated cathode current collector, in which the slurry contains about 73-75% by weight solids and the binder contains a polymer selected from the group consisting of linear di- and tri-block copolymers, linear tri-block copolymers cross-linked with melamine resin, ethylene-propylene copolymers, ethylene-propylene-diene terpolymers, tri-block fluorinated thermoplastics, hydrogenated nitrile rubbers, fluoro-ethylene-vinyl ether copolymers, thermoplastic polyurethanes, thermoplastic olefins, and polyvinylidene fluoride homopolymers; and (c) drying the coated cathode current collector obtained from step (b) to provide a cathode, in which the cathode contains no more than 0.

Abstract: A method of making a lithium electrochemical cell includes treating the cathode active material with an agent that includes lithium but not sodium. A cathode including the cathode active material, an anode, a separator, and an electrolyte are assembled in a housing to provide a cell containing less than 1500 ppm by weight of sodium.

Abstract: A method of making a lithium electrochemical cell includes treating the cathode active material with an agent that includes lithium but not sodium. A cathode including the cathode active material, an anode, a separator, and an electrolyte are assembled in a housing to provide a cell containing less than 1500 ppm by weight of sodium.

Abstract: A battery includes an anode having an alkali metal as the active material, a cathode having, for example, iron disulfide as the active material, and an increased electrolyte volume.

Abstract: A zinc/air depolarized cell wherein the anode comprises zinc particles, aqueous alkaline electrolyte, and pyrophosphate based (P2O7)4? additive. The cell may be in the form of a button cell. The addition of a pyrophosphate containing additive to the zinc anode improves the cell's service life regardless of whether the zinc is amalgamated with mercury or contains zero added mercury. The pyrophosphate based on (P2O7) content preferably comprises between about 0.001 and 2 percent by weight of the anode.

Abstract: A battery having an anode including an alkali metal as the active material, a cathode having, for example, iron disulfide as the active material, and an electrolyte including an organic solvent and an aluminum salt selected from the group consisting of aluminum iodide and aluminum tri(sec-butoxide).

Abstract: A primary cell having an anode comprising lithium and a cathode comprising iron disulfide (FeS2) and carbon particles. The electrolyte comprises a lithium salt dissolved in a nonaqueous solvent mixture which contains an additive, preferably iodine, suppressing voltage delay. A cathode slurry is prepared comprising iron disulfide powder, carbon, binder, and liquid solvent. The mixture is coated onto a conductive substrate and solvent evaporated leaving a dry cathode coating on the substrate. The anode and cathode can be spirally wound with separator therebetween and inserted into the cell casing with electrolyte then added.

Abstract: Primary lithium cells are provided, the cells having an anode comprising lithium and a cathode comprising iron disulfide. Features of the cells are optimized in order to enhance the cell performance within the constraints imposed by the maximum permitted level of lithium and standard cell dimensions.

Abstract: A zinc/air depolarized cell wherein the anode comprises zinc particles, aqueous alkaline electrolyte, and pyrophosphate based (P2O7)4? additive. The cell may be in the form of a button cell. The addition of a pyrophosphate containing additive to the zinc anode improves the cell's service life regardless of whether the zinc is amalgamated with mercury or contains zero added mercury. The pyrophosphate based on (P2O7) content preferably comprises between about 0.001 and 2 percent by weight of the anode.

Abstract: A primary cell having an anode comprising lithium or lithium alloy and a cathode comprising iron disulfide (FeS2) or a mixture of iron disulfide (FeS2) and iron sulfide (FeS) and conductive carbon particles. A cathode slurry is prepared comprising the FeS2 or FeS2 plus FeS powder, conductive carbon, binder, and a solvent. The binder is preferably a styrene-ethylene/butylene-styrene (SEBS) block copolymer. There is an advantage discovered in utilizing a hydronaphthalene solvent to form the cathode slurry. The preferred solvent is 1,2,3,4-tetrahydronaphthalene or decahydronaphthalene and mixtures thereof. The slurry mixture is coated onto a conductive substrate and the solvent evaporated leaving a dry cathode coating on the substrate. Higher drying temperature may be used resulting in a dry cathode coating which resists cracking. The anode and cathode can be spirally wound with separator therebetween and inserted into the cell casing with electrolyte then added.

Abstract: A method of making a lithium electrochemical cell includes treating the cathode active material with an agent that includes lithium but not sodium. A cathode including the cathode active material, an anode, a separator, and an electrolyte are assembled in a housing to provide a cell containing less than 1500 ppm by weight of sodium.

Abstract: A method of making a lithium electrochemical cell includes treating the cathode active material with an agent that includes lithium but not sodium. A cathode including the cathode active material, an anode, a separator, and an electrolyte are assembled in a housing to provide a cell containing less than 1500 ppm by weight of sodium.

Abstract: A primary cell having an anode comprising lithium or lithium alloy and a cathode comprising iron disulfide (FeS2), iron sulfide (FeS) and carbon particles. The electrolyte comprises a lithium salt dissolved in a solvent mixture. A cathode slurry is prepared comprising iron disulfide (FeS2) powder, iron sulfide (FeS) powder, carbon, binder, and a liquid solvent. The mixture is coated onto a conductive substrate and solvent evaporated leaving a dry cathode coating on the substrate. The anode and cathode can be spirally wound with separator therebetween and inserted into the cell casing with electrolyte then added.