Patents by Inventor Mitsuhiro Tanaka

Mitsuhiro Tanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6844611
    Abstract: The crystal orientation of the main surface of a sapphire single crystal base material to constitute an epitaxial substrate is inclined from the <0001> orientation (c-axis) preferably for the <1-100> orientation (m-axis) by a range within 0.02-0.3 degrees. Then, a surface nitride layer is formed at the main surface of the base material. Then, a III nitride underfilm is formed on the main surface of the base material via the surface nitride layer. The III nitride underfilm includes at least Al element, and the full width at half maximum at (101-2) reflection in X-ray rocking curve of the III nitride underfilm is 2000 seconds. The surface roughness Ra within 5 ?m area is 3.5 ?.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: January 18, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Shigeaki Sumiya, Keiichiro Asai, Mitsuhiro Tanaka
  • Publication number: 20050009221
    Abstract: A method for manufacturing a nitride film including a high-resistivity GaN layer includes a step of allowing a Group-III source gas containing an organic metal compound, a Group-V source gas containing ammonia, a carrier gas for the Group-III source gas, and a carrier gas for the Group-V source gas to flow over a predetermined monocrystalline wafer maintained at 1,000° C. or more and also includes a step of epitaxially growing a nitride film, including a GaN layer, on the monocrystalline wafer by a vapor phase reaction of the source gases. At least one of the carrier gases contains nitrogen while the wafer temperature is being increased before the reaction is carried out. At least one of the carrier gases contains hydrogen and nitrogen and has a total hydrogen and nitrogen content of 90 percent by volume or more in at least one part of the epitaxially growing step.
    Type: Application
    Filed: June 22, 2004
    Publication date: January 13, 2005
    Applicant: NGK Insulators, Ltd.
    Inventors: Makoto Miyoshi, Masahiro Sakai, Mitsuhiro Tanaka, Takashi Egawa, Hiroyasu Ishikawa
  • Patent number: 6835965
    Abstract: An object of the present invention is to provide a semiconductor light-emitting device that reduces dislocation density and has a high luminous efficiency. A semiconductor light-emitting device 20 has an underlayer 13 made of nitride semiconductor containing Al and a dislocation density of 1011/cm2 or less. The device further has an n-type conductive layer 14 and p-type conductive layer 17 each composed of nitride semiconductor having an Al content smaller than that of the nitride semiconductor constituting the underlayer and having a dislocation density of 1×1010/cm2 or less. The device still further has a light emitting layer 15 composed of nitride semiconductor having an Al content smaller than that of the nitride semiconductor constituting the underlayer and having a dislocation density of 1×1010/m2 or less, as well.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: December 28, 2004
    Assignee: NGK Insulators, Limited
    Inventors: Mitsuhiro Tanaka, Tomohiko Shibata, Osamu Oda, Takashi Egawa
  • Publication number: 20040247947
    Abstract: A method for fabricating a Group III nitride film is provided, including the steps of preparing a substrate, forming an underfilm and then forming the Group III nitride film on the underfilm. The underfilm is a Group III nitride including at least 50 atomic percent of elemental Al for each of the Group III elements of the underfilm Group III nitride. The surface of the underfilm includes a contoured portion and a flat region, and less than 50% of the surface is occupied by the flat region.
    Type: Application
    Filed: July 14, 2004
    Publication date: December 9, 2004
    Applicant: NGK Insulators, Ltd.
    Inventors: Keiichiro Asai, Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6824935
    Abstract: The substrate having colored layers of the present invention includes: a substrate; a reflection layer formed on the substrate; and colored layers of different colors formed on the reflection layer and including a plurality of pixel regions, wherein each of the plurality of pixel regions includes a plurality of colorless regions that are substantially colorless.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: November 30, 2004
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Mitsuhiro Tanaka, Yoshihide Koyama, Kazuya Yoshimura
  • Patent number: 6815867
    Abstract: A base material made of C-faced sapphire single crystal is set on a susceptor installed in a reactor arranged horizontally. Then, a trimethyl-aluminum and an ammonia are introduced as raw material gases into the reactor and supplied onto the substrate, to form an AlN film. In this case, the temperature of the base material is set to 1100° C. or over, and the ratio (V raw material gas/III raw material gas) is set to 800 or below, and the forming pressure is set within a range of 7-17 Torr. As a result, the crystallinity of the AlN film is developed to 90 arcsec or below in FWHM of X-ray rocking curve, and the surface flatness of the AlN film is developed to 20 Å or below. Therefore, a substrate composed of the base material and the AlN film is preferably usable for an acoustic surface wave device, and if the substrate is employed, the deviation from the theoretical propagation velocity is set to 1.5 m/sec or below.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: November 9, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6805982
    Abstract: A group III nitride film is formed on an epitaxial substrate having an underlayer film containing Al. According to the present invention, the change of the properties of the II nitride film may be reduced The properties of the semiconductor device may be thus reduced and the production yield may be improved. An underlayer 2 made of a group III nitride containing at least Al is formed on a substrate 1 made of a single crystal. An oxide film 3 is formed on the underlayer film 2 to produce an epitaxial substrate 10. The oxygen content of the oxide film 3 at the surface is not lower than 3 atomic percent and the thickness is not larger than 50 angstrom.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: October 19, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Keiichiro Asai, Shigeaki Sumiya, Mitsuhiro Tanaka
  • Publication number: 20040188691
    Abstract: A group III nitride underlayer including at least Al, having a dislocation density of ≦1×1011/cm2 and a (002) plane X-ray rocking curve half-width value of ≦200 seconds is formed on a set base material. A p-type semiconductor layer group is formed above the group III nitride underlayer and includes a group III nitride in which the Ga content relative to the total group III elements is ≧50% and in which a carrier density is ≧1×1016/cm3. A light-emitting layer is formed on the p-type semiconductor layer group and includes plural mutually isolated insular crystals. An n-type semiconductor layer group is formed on the light-emitting layer and includes a Ga content relative to the total group III elements of ≧50%.
    Type: Application
    Filed: March 30, 2004
    Publication date: September 30, 2004
    Applicants: NGK INSULATORS, LTD., COMMISSARIAT A L'ENERGIE ATOMIQUE
    Inventors: Yuji Hori, Osamu Oda, Mitsuhiro Tanaka, Bruno Daudin, Eva Monroy
  • Patent number: 6781164
    Abstract: An AlN film as an underlayer is epitaxially grown on a substrate having a dislocation density of 1011/cm2 or below and a crystallinity of 90 seconds or below in full width at half maximum (FWHM) of an X-ray rocking curve at (002) reflection. Then, on the AlN film an n-GaN film is epitaxially grown as a conductive layer having a dislocation density of 1010/cm2 or below and a crystallinity of 150 seconds or below in full width at half maximum (FWHM) of an X-ray rocking curve at (002) reflection, to fabricate a semiconductor element.
    Type: Grant
    Filed: October 21, 2003
    Date of Patent: August 24, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuji Hori, Tomohiko Shibata, Osamu Oda, Mitsuhiro Tanaka
  • Patent number: 6770914
    Abstract: A III nitride semiconductor substrate for ELO is provided for forming a III nitride film whose surface is controlled independent of the film's thickness. A III nitride underlayer including at least Al is directly formed on a base made of e.g. a sapphire single crystal, and not formed through a buffer layer formed at a low temperature. After that patterns made of e.g SiO2 are formed on the underlayer.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: August 3, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Keiichiro Asai, Shigeaki Sumiya, Mitsuhiro Tanaka
  • Patent number: 6765244
    Abstract: A III nitride multilayer including a given substrate, a III nitride underfilm including an Al content of 50 atomic percent or more for all of the III elements present in the III nitride underfilm, and a III nitride film including a lower Al content than the Al content of the III nitride underfilm by 10 atomic percent or more. A full width at half maximum X-ray rocking curve value of the III nitride film is set to 800 seconds or below at the (100) plane. A full width at half maximum X-ray rocking curve value of the III nitride film is set to 200 seconds or below at the (002) plane.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: July 20, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Shigeaki Sumiya, Keiichiro Asai, Mitsuhiro Tanaka
  • Publication number: 20040131866
    Abstract: A substrate for epitaxial growth allowing formation of an Al-containing group III nitride film having high crystal quality is provided. A nitride film containing at least Al is formed on a 6H—SiC base by CVD at a temperature of at least 1100° C., for example. The substrate for epitaxial growth allowing formation of an Al-containing group III nitride film having high crystal quality is obtained by setting the dislocation density of the nitride film to not more than 1×1011/cm2, the full width at half maximum of an X-ray rocking curve for (002) plane to not more than 200 seconds and the full width at the half maximum of the X-ray rocking curve for (102) plane to not more than 1500 seconds.
    Type: Application
    Filed: December 17, 2003
    Publication date: July 8, 2004
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Shigeaki Sumiya, Keiichiro Asai, Mitsuhiro Tanaka
  • Publication number: 20040132298
    Abstract: An apparatus for fabricating a III-V nitride film by a MOCVD method, including a reactor prepared horizontally, a susceptor to hold a substrate thereon installed in the reactor, a heater to heat the substrate to a predetermined temperature via the susceptor, and a cooling mechanism to directly cool down at least the portion of the inner wall of the reactor opposite to the substrate.
    Type: Application
    Filed: December 16, 2003
    Publication date: July 8, 2004
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6759715
    Abstract: A III nitride buffer film including at least Al element and having a screw-type dislocation density of 1×108/cm2 or less is formed on a base made from a sapphire single crystal, etc., to fabricate an epitaxial base substrate. Then, a III nitride underfilm is formed on the III nitride buffer film, to fabricate an epitaxial substrate.
    Type: Grant
    Filed: January 9, 2002
    Date of Patent: July 6, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Mitsuhiro Tanaka, Osamu Oda, Yukinori Nakamura
  • Patent number: 6749957
    Abstract: An acicular structure is formed of AlN on the main surface of a base made of single crystal. Then, a desired Al-including III nitride film is formed on the main surface of the base via the acicular structure.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: June 15, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Shigeaki Sumiya, Mitsuhiro Tanaka
  • Publication number: 20040079964
    Abstract: An AlN film as an underlayer is epitaxially grown on a substrate having a dislocation density of 1011/cm2 or below and a crystallinity of 90 seconds or below in full width at half maximum (FWHM) of an X-ray rocking curve at (002) reflection. Then, on the AlN film an n-GaN film is epitaxially grown as a conductive layer having a dislocation density of 1010/cm2 or below and a crystallinity of 150 seconds or below in full width at half maximum (FWHM) of an X-ray rocking curve at (002) reflection, to fabricate a semiconductor element.
    Type: Application
    Filed: October 21, 2003
    Publication date: April 29, 2004
    Applicant: NGK Insulators, Ltd.
    Inventors: Yuji Hori, Tomohiko Shibata, Osamu Oda, Mitsuhiro Tanaka
  • Patent number: 6727164
    Abstract: In fabricating a semiconducting nitride film by a MOCVD method, a susceptor tray is employed. The susceptor tray is constructed of a base plate and an outer member detachable from the base plate. A substrate for the film to be formed upon is set in a recessed portion formed by disposing the outer member on the base plate.
    Type: Grant
    Filed: January 30, 2002
    Date of Patent: April 27, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka, Keiichiro Asai
  • Patent number: 6713954
    Abstract: A light-emitting element includes a transparent substrate, a III-V nitride semiconductor layer including rare earth metal elements which is formed on said transparent substrate, and an irradiation source of electron beam which is disposed within 5 mm from the surface of said III-V nitride semiconductor layer so as to be opposite to said III-V nitride semiconductor layer. Then, the rare earth metal elements in the III-V nitride semiconductor layer are excited by electron beams from the irradiation source and a given fluorescence inherent to the rare earth metal elements are emitted.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: March 30, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Akihiro Wakahara, Tomohiko Shibata, Osamu Oda, Mitsuhiro Tanaka
  • Patent number: 6709703
    Abstract: A substrate is set on a susceptor installed in a reactor and arranged horizontally. A cooling jacket is provided at a portion of the inner wall of the reactor that is opposite to the substrate. By flowing a given cooling medium through the cooling jacket with a pump connected to the jacket, at least the opposite portion of the inner wall is cooled down, which inhibits the reaction between raw material gases introduced into the reactor. As a result, in fabricating a III-V nitride film, the film growth rate is developed and the crystal quality is developed.
    Type: Grant
    Filed: December 6, 2001
    Date of Patent: March 23, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6707076
    Abstract: An AlN film as an underlayer is epitaxially grown on a substrate having a dislocation density of 1011/cm2 or below and a crystallinity of 90 seconds or below in full width at half maximum (FWHM) of an X-ray rocking curve at (002) reflection. Then, on the AlN film an n-GaN film is epitaxially grown as a conductive layer having a dislocation density of 1010/cm2 or below and a crystallinity of 150 seconds or below in full width at half maximum (FWHM) of an X-ray rocking curve at (002) reflection, to fabricate a semiconductor element.
    Type: Grant
    Filed: February 18, 2003
    Date of Patent: March 16, 2004
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuji Hori, Tomohiko Shibata, Osamu Oda, Mitsuhiro Tanaka