Patents by Inventor Mitsuru Kato

Mitsuru Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7122596
    Abstract: Provided are a leather-like sheet fabricated by infiltrating an aqueous resin dispersion (A) into a fibrous substrate, which satisfies a requirement (I) that the aqueous resin dispersion, (A) comprises essentially a main resin (a) stabilized with a surfactant, a polymer (b) having a polyoxyethylene group in its side chains, and a surfactant (c), a requirement (II) that the main resin (a) comprises an urethane resin (a1) and/or an urethane-acrylic composite resin (a2), and the resin skeleton contains from 1 to 10 mmols of a carboxyl group per 100 g of the resin, a requirement (III) that the polymer (b) is obtained through polymerization of a polyoxyethylene group-having ethylenic unsaturated monomer (b1) and any other ethylenic unsaturated monomer (b2) in a ratio by mass (b1)/(b2)=60/40 to 100/0, and a requirement (IV) that the percentage, % by mass (?) of the polyoxyethylene group in the polymer (b) and the number of mols (?) of the amino group per gram of the polymer (b) satisfy 35??+?×20000?60; and an indus
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: October 17, 2006
    Assignee: Kuraray Co., Ltd.
    Inventors: Mitsuru Kato, Kimio Nakayama, Nobuo Takaoka
  • Patent number: 7032291
    Abstract: A method of manufacturing a stator winding includes a twisting step of U-shaped conductor segments having a pair of straight portions by moving the straight portions in the circumferential direction while restraining the turn portions of the U-shaped conductor segments in the axial direction by a pressing tool. After the previously twisted U-shaped conductor segments are inserted into slots of a stator core, the straight portions are bent in the circumferential direction. The pressing tool is constituted of a stationary top plate that has recesses into which the straight portions are inserted and a movable top plate that is movable to close the recesses after the straight portions are inserted in the recesses.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: April 25, 2006
    Assignee: Denso Corporation
    Inventors: Mitsuru Kato, Yasunori Kitakado, Motohiro Murahashi
  • Patent number: 7034429
    Abstract: To secure insulation between electrical conductors at a coil end, a first electrical conductor at one coil end is arranged so as to intersect a radially adjacent second electrical conductor at one point or more. The electrical conductor is formed with radial indentations in side faces that are opposite side faces in opposing electrical conductors at any of the intersecting portions, the indentations having depths that increase toward the near ear of the electrical conductors. Sufficient clearances are thereby secured between electrical conductors in their intersecting portions near their ends where the insulating films are susceptible to damage because of welding heat. Electrical insulation is thus ensured, and the cooling efficiency at the coil end is improved.
    Type: Grant
    Filed: January 3, 2005
    Date of Patent: April 25, 2006
    Assignee: Denso Corporation
    Inventors: Masao Ichikawa, Yasunori Kitakado, Motohiro Murahashi, Kazuhiko Fukuda, Mitsuru Kato
  • Patent number: 6971153
    Abstract: A method of manufacturing a winding of a rotary electric machine includes steps of pressing a portion of a conductor segment in a predetermined direction to reduce its dimension in the direction, inserting the conductor segment into a slot of a stator core, bending the conductor segments and joining ends of the conductor segments. In the pressing step, the conductor segment is pressed with a punch in a condition that it is held in a die that has curved inside corner portions to restrict deformation of corners of the pressed portion.
    Type: Grant
    Filed: February 26, 2003
    Date of Patent: December 6, 2005
    Assignee: Denso Corporation
    Inventors: Takashi Tokizawa, Mitsuru Kato, Yoshinori Nakamura, Yasunori Kitakado, Motohiro Murahashi
  • Publication number: 20050229381
    Abstract: A rotary electric machine stator includes a stator core having plural slots and a stator winding that is composed of plural conductor segments. Each conductor segment has a straight portion disposed in the slot and connection ends projecting from the slots and welded to another. The connection ends to be welded cross each other at an angle larger than zero degree.
    Type: Application
    Filed: June 14, 2005
    Publication date: October 20, 2005
    Applicant: Denso Corporation
    Inventor: Mitsuru Kato
  • Publication number: 20050217105
    Abstract: To secure insulation between electrical conductors at a coil end, a first electrical conductor at one coil end is arranged so as to intersect a radially adjacent second electrical conductor at one point or more. The electrical conductor is formed with radial indentations in side faces that are opposite side faces in opposing electrical conductors at any of the intersecting portions, the indentations having depths that increase toward the near ear of the electrical conductors. Sufficient clearances are thereby secured between electrical conductors in their intersecting portions near their ends where the insulating films are susceptible to damage because of welding heat. Electrical insulation is thus ensured, and the cooling efficiency at the coil end is improved.
    Type: Application
    Filed: May 24, 2005
    Publication date: October 6, 2005
    Applicant: Denso Corporation
    Inventors: Masao Ichikawa, Yasunori Kitakado, Motohiro Murahashi, Kazuhiko Fukuda, Mitsuru Kato
  • Publication number: 20050188532
    Abstract: A method of manufacturing a winding includes steps of twisting U-shaped conductor segments, inserting straight portions of the twisted conductor segments in slots of a stator core, bending ends of the straight portions in a circumferential direction of the stator core and joining the ends. The method further includes a step of pressing turn portions of the U-shaped conductor segments by a turn portion twisting apparatus such that widths of the turn portions reduce in radial directions. The pressing step is performed simultaneously with the twisting step. Alternatively, the pressing step is performed after the twisting step.
    Type: Application
    Filed: April 29, 2005
    Publication date: September 1, 2005
    Applicant: Denso Corporation
    Inventors: Mitsuru Kato, Yasunori Kitakado, Motohiro Murahashi
  • Patent number: 6930425
    Abstract: A rotary electric machine stator includes a stator core having plural slots and a stator winding that is composed of plural conductor segments. Each conductor segment has a straight portion disposed in the slot and connection ends projecting from the slots and welded to another. The connection ends to be welded cross each other at an angle larger than zero degree.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: August 16, 2005
    Assignee: Denso Corporation
    Inventor: Mitsuru Kato
  • Patent number: 6903478
    Abstract: A method for manufacturing a winding for an electric rotating machine includes steps of altering, passing, shaping, and connecting. In the altering step, connecting portions of conductor segments, a part of which is exposed, are altered in shape by a pressing die to provide good contact between the segments when they are connected. The altered segments are passing through slots of a stator core in the passing step. Ends of protruded portions of the segments are shaped so that they make an angle with respect to the radial section of the stator core in the shaping step. Adjacent segments are connected together at ends of the connecting portion in the connecting step.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: June 7, 2005
    Assignee: Denso Corporation
    Inventors: Masaomi Dobashi, Mitsuru Kato, Koji Hayashida, Hiroaki Takeda, Yoshinori Nakamura, Yasunori Kitakado, Motohiro Murahashi
  • Patent number: 6903479
    Abstract: A method of manufacturing a winding includes steps of twisting U-shaped conductor segments, inserting straight portions of the twisted conductor segments in slots of a stator core, bending ends of the straight portions in a circumferential direction of the stator core and joining the ends. The method further includes a step of pressing turn portions of the U-shaped conductor segments by a turn portion twisting apparatus such that widths of the turn portions reduce in radial directions. The pressing step is performed simultaneously with the twisting step. Alternatively, the pressing step is performed after the twisting step.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: June 7, 2005
    Assignee: Denso Corporation
    Inventors: Mitsuru Kato, Yasunori Kitakado, Motohiro Murahashi
  • Publication number: 20050116571
    Abstract: To secure insulation between electrical conductors at a coil end, a first electrical conductor at one coil end is arranged so as to intersect a radially adjacent second electrical conductor at one point or more. The electrical conductor is formed with radial indentations in side faces that are opposite side faces in opposing electrical conductors at any of the intersecting portions, the indentations having depths that increase toward the near ear of the electrical conductors. Sufficient clearances are thereby secured between electrical conductors in their intersecting portions near their ends where the insulating films are susceptible to damage because of welding heat. Electrical insulation is thus ensured, and the cooling efficiency at the coil end is improved.
    Type: Application
    Filed: January 3, 2005
    Publication date: June 2, 2005
    Applicant: Denso Corporation
    Inventors: Masao Ichikawa, Yasunori Kitakado, Motohiro Murahashi, Kazuhiko Fukuda, Mitsuru Kato
  • Patent number: 6897594
    Abstract: To secure insulation between electrical conductors at a coil end, a first electrical conductor at one coil end is arranged so as to intersect a radially adjacent second electrical conductor at one point or more. The electrical conductor is formed with radial indentations in side faces that are opposite side faces in opposing electrical conductors at any of the intersecting portions, the indentations having depths that increase toward the near end of the electrical conductors. Sufficient clearances are thereby secured between electrical conductors in their intersecting portions near their ends where the insulating films are susceptible to damage because of welding heat. Electrical insulation is thus ensured, and the cooling efficiency at the coil end is improved.
    Type: Grant
    Filed: January 14, 2003
    Date of Patent: May 24, 2005
    Assignee: Denso Corporation
    Inventors: Masao Ichikawa, Yasunori Kitakado, Motohiro Murahashi, Kazuhiko Fukuda, Mitsuru Kato
  • Patent number: 6862796
    Abstract: A conductor segment constituting a stator coil has a head conductor portion protruding from slots of a stator core for constituting a head side coil end. The head conductor portion of the conductor segment consists of a V-angled portion and straight portions extending straight in the axial direction from both ends of the V-angled portion, so as to form, as a whole, a pentagonal shape.
    Type: Grant
    Filed: December 26, 2002
    Date of Patent: March 8, 2005
    Assignee: Denso Corporation
    Inventor: Mitsuru Kato
  • Patent number: 6834422
    Abstract: A stator winding wound on a cylindrical stator core of a rotary electric machine such as an alternator for use in an automobile vehicle is formed in the following manner. Plural U-shaped conductor segments are inserted into slots formed in the stator core. Pairs segment ends to be electrically connected are aligned along two or more coaxial circumferences and correctly positioned by individually restricting each pair of segment ends. Correctly positioned plural pairs are continuously welded one by one by rotating the stator core.
    Type: Grant
    Filed: February 7, 2003
    Date of Patent: December 28, 2004
    Assignee: Denso Corporation
    Inventor: Mitsuru Kato
  • Publication number: 20040074080
    Abstract: A method of manufacturing a stator winding includes a twisting step of U-shaped conductor segments having a pair of straight portions by moving the straight portions in the circumferential direction while restraining the turn portions of the U-shaped conductor segments in the axial direction by a pressing tool. After the previously twisted U-shaped conductor segments are inserted into slots of a stator core, the straight portions are bent in the circumferential direction. The pressing tool is constituted of a stationary top plate that has recesses into which the straight portions are inserted and a movable top plate that is movable to close the recesses after the straight portions are inserted in the recesses.
    Type: Application
    Filed: June 17, 2003
    Publication date: April 22, 2004
    Applicant: Denso Corporation
    Inventors: Mitsuru Kato, Yasunori Kitakado, Motohiro Murahashi
  • Publication number: 20040063366
    Abstract: The suede artificial leather of the present invention comprises a three-dimensional entangled body comprising a superfine fiber having a fineness of 0.2 dtex or less and an elastomeric polymer A, and satisfies the requirements (1) to (4) as specified in the specification. By meeting the requirements, the suede artificial leather acquires excellent color fastness to light and color development in a wide range of colors and a high quality with good suede feeling, surface touch, hand, mechanical properties and color fastness.
    Type: Application
    Filed: September 26, 2003
    Publication date: April 1, 2004
    Applicant: Kuraray Co., Ltd.,
    Inventors: Kimio Nakayama, Tsuyoshi Yamasaki, Nobuo Takaoka, Mitsuru Kato, Shuhei Yorimitsu
  • Publication number: 20040059051
    Abstract: An aqueous resin composition satisfying the following criteria (I)-(III). (I) The aqueous resin composition contains (a) an aqueous dispersion of a polyurethane resin obtained from a macromolecular polyol, organic polyisocyanate, chain extending agent and 2,2-dimethylolbutanoic acid, and, if required, (b) an aqueous dispersion of an acrylic resin. (II) When the resin comprising this aqueous resin composition contains mainly a polyurethane resin, the inherent viscosity (&eegr;inh) of the polyurethane resin measured at a concentration of 0.5 g/dL in dimethylformamide solution is in the range of 0.2-0.7 dL/g. After this aqueous resin composition is dried, the elastic modulus at 25° C. of the film obtained by heat treatment at 80° C. for 8 hours is in the range of 8.0×106-5.0×108 Pa, and the elastic modulus at 80° C. is 8.0×107 Pa or less.
    Type: Application
    Filed: September 29, 2003
    Publication date: March 25, 2004
    Applicant: KURARAY CO. LTD.
    Inventors: Mitsuru Kato, Yukitoshi Higashinaka
  • Patent number: 6698083
    Abstract: A winding on a stator of a rotary electric machine is constructed by welding end portions of a plurality of segments. A plurality of pairs arranged on an end of the stator are welded by a welder. In a welding stage, the pairs are held by a plurality of insertion rods of a circumferential side holding tool. The insertion rods are radially disposed. The insertion rods are movable in a radial direction. The insertion rods are moved back toward a radial outside to release a holding of the pairs after ball-shaped welding marks are formed. Holding is released without damage on the welding mark.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: March 2, 2004
    Assignee: Denso Corporation
    Inventors: Takashi Tokizawa, Mitsuru Kato, Mitsuaki Taira
  • Publication number: 20040023013
    Abstract: Provided are a leather-like sheet fabricated by infiltrating an aqueous resin dispersion (A) into a fibrous substrate, which satisfies a requirement (I) that the aqueous resin dispersion, (A) comprises essentially a main resin (a) stabilized with a surfactant, a polymer (b) having a polyoxyethylene group in its side chains, and a surfactant (c), a requirement (II) that the main resin (a) comprises an urethane resin (a1) and/or an urethane-acrylic composite resin (a2), and the resin skeleton contains from 1 to 10 mmols of a carboxyl group per 100 g of the resin, a requirement (III) that the polymer (b) is obtained through polymerization of a polyoxyethylene group-having ethylenic unsaturated monomer (b1) and any other ethylenic unsaturated monomer (b2) in a ratio by mass (b1)/(b2)=60/40 to 100/0, and a requirement (IV) that the percentage, % by mass (&agr;) of the polyoxyethylene group in the polymer (b) and the number of mols (&bgr;) of the amino group per gram of the polymer (b) satisfy 35≦&agr;&pl
    Type: Application
    Filed: August 5, 2003
    Publication date: February 5, 2004
    Applicant: Kurary Co., Ltd.
    Inventors: Mitsuru Kato, Kimio Nakayama, Nobuo Takaoka
  • Publication number: 20040006866
    Abstract: A method of manufacturing a winding includes steps of twisting U-shaped conductor segments, inserting straight portions of the twisted conductor segments in slots of a stator core, bending ends of the straight portions in a circumferential direction of the stator core and joining the ends. The method further includes a step of pressing turn portions of the U-shaped conductor segments by a turn portion twisting apparatus such that widths of the turn portions reduce in radial directions. The pressing step is performed simultaneously with the twisting step. Alternatively, the pressing step is performed after the twisting step.
    Type: Application
    Filed: May 28, 2003
    Publication date: January 15, 2004
    Applicant: DENSO CORPORATION
    Inventors: Mitsuru Kato, Yasunori Kitakado, Motohiro Murahashi